CN208263095U - A kind of manufacturing equipment of precast rib cavity plate - Google Patents
A kind of manufacturing equipment of precast rib cavity plate Download PDFInfo
- Publication number
- CN208263095U CN208263095U CN201720938675.XU CN201720938675U CN208263095U CN 208263095 U CN208263095 U CN 208263095U CN 201720938675 U CN201720938675 U CN 201720938675U CN 208263095 U CN208263095 U CN 208263095U
- Authority
- CN
- China
- Prior art keywords
- core model
- cavity plate
- rib
- cavity
- precast
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The utility model relates to a kind of manufacturing equipments of precast rib cavity plate, including removable core model, pulling equipment, bed die, avris mould and end side mould, the precast rib cavity plate includes ribbed cavity plate, two longitudinal side ribs, two lateral end ribs and at least one intermediate cross rib and the closed cavity of at least two, and the cavity is made of removable core model and sealing plate.Removable core model is tubulose open at one end, and inside is placed with muti-piece sealing plate and can export.Mobile core model is put into mold after formwork, a sealing plate is first exported, then carry out concrete distributing and be compacted, then extracts and export mobile core model out one piece of sealing plate, that is, complete the production of cavity, remaining girt strip part can carry out concrete cast-in-situ.The production of entire cavity plate can be completed in factory, and realize assembled installation at the construction field (site), and construction cost is greatly saved, reduces construction pollution, remarkable in economical benefits.
Description
Technical field
The present invention relates to a kind of continuous cavity panel manufacturing apparatus more particularly to a kind of manufacture of precast rib cavity plate to set
It is standby.
Background technique
Present building is substantially formed by concrete cast-in-situ, and the overall performance of structure is good, and general small-sized earthquake is not
The entirety of building can be damaged, to also improve the security performance of whole building.Floor is as the interior of building
Portion's structure also uses concrete cast-in-situ technology, construction personnel needs to carry out formwork, set up secondary beam or waffle beam, casting concrete,
The processes such as maintenance could complete the construction of first floor plate, and consuming time is long for this construction period, and quality is not easy to control.Zeng You
Media repeatedly report that mould bases, which collapses, causes personnel to hurt when leading to casting concrete because construction personnel's construction is not in place
It dies, there is also certain risk for this construction method.It is most of at present to build with the continuous development of building prefabricated components industry
The internal component for building object can be prefabricated in advance, such as stair, wall etc., certainly also includes floor.If patent name is " complete prefabricated
Cassette ceiling " (application number: 201210267797.2) disclosing a kind of full prefabricated hollow floor, is that a kind of large area is integral prefabricated
Cassette ceiling, integral prefabricated floor are hollow structure, and real rib is vertically and horizontally arranged in integral prefabricated four side of floor and centre, integral prefabricated
The design of cassette ceiling plate end has notch and reinforcing bar anchor ring.The reinforcing bar of integral prefabricated floor is configured to Dual-layer two-way steel mesh.
Hollow structure in integral prefabricated floor is hollow or interior filling with light material.Integral prefabricated floor and integral prefabricated floor
Notch mutually overlaps between installation is connected as floor, the cast-in-place connection of notch binding reinforcement anchor ring.Above-mentioned patent is invented complete prefabricated
Cassette ceiling, good integrity can carry out prefabricated according to actual needs, greatly shorten construction period in advance.But there is also one
Fixed shortcoming.That is exactly when required prefabricated hollow floor area is excessive, and transport and installation there is very big difficulty.
Although also there are many buildings to widely apply prefabricated components on the market at present, the prefabricated components area used substantially is smaller,
It is transported and lifting is not high to existing machinery equipment requirement.But for monolith precast floor slab, if its area is excessive,
It can not also independently be delivered in the upper possible bulk transport vehicle of transport.Even if transporting to construction site, installation process is also pretty troublesome.
If the precast floor slab of lower floor is installed, it can use more heavy duty crane liftings.If floor is higher, hoisting difficulty is too
Greatly, but also it is be easy to cause contingency, is built nor being suitable for most of building floor.
Filed in the applicant on March 25th, 2015 " a kind of continuous cavity plate " (201510130845.7), the present invention
Disclose a kind of continuous cavity plate, the continuous cavity plate includes plate body, reinforcing rib and at least two closed cavitys, it is described plus
Strengthening tendons are located at the bottom or top of plate body, and the cavity is located at the inside of plate body, and there are lateral end rib, long side in the short side end of plate body
There is longitudinal edge rib in end, constitutes between cavity and cavity and is parallel to plate body end to the intermediate cross rib in direction and is parallel to plate body long side
The intermediate longitudinal rib in direction, the end rib, side rib, cross rib or longitudinal rib are reserved with the duct of at least one perforation.It is worn in perforative duct
Enter reinforcing rib by tensioning, the both ends of reinforcing rib are connected to the fixing piece being fixed on building strut and/or beam, or directly fixed
On end rib or side rib.The present invention can effectively solve the shortcomings that conventional hollow prefabricated board single load bearing, provide more excellent building
Performance.Continuous cavity plate directly lifts at the scene, is poured process without formwork.The far super general concrete structure of construction efficiency is built
It builds.
Summary of the invention
It is an object of the present invention to the above-mentioned continuous cavity plates of more efficient manufacture, and its technical solution is as follows: a kind of precast rib
The manufacturing equipment of cavity plate, including removable core model, pulling equipment, bed die, avris mould and end side mould, the precast rib cavity
Plate includes ribbed cavity plate, two longitudinal side ribs, two lateral end ribs and at least one intermediate cross rib and at least two closing
Cavity, the cavity is made by removable core model and sealing plate, the second sealing plate and third sealing plate, removable
Dynamic core model is tubulose open at one end.
Preferably, the bed die is fixed station mould or detachable assembled bed die.
Preferably, mobile core is touched as automation control.
Preferably, having connecting rod between the second sealing plate and third sealing plate.
Preferably, the mobile core is touched and is internally provided with driving means, for pushing sealing plate and by connecting
The the second sealing plate and third of bar connection seal plate.
Preferably, the driving means is automation control.
Preferably, described removable core model number at least two, and be to be placed in parallel between each removable core model
, an intermediate longitudinal rib is placed at the lateral separation between removable core model.
Preferably, described removable core model number at least two, and be to be placed in parallel between each removable core model
, each removable core model is closely coupled.
Preferably, the precast rib cavity plate setting built-in fitting or/and reserved casing.
Preferably, at the position of the length value for one cavity of opening touched apart from mobile core on the avris mould
One baffle is set, and baffle top level is neat, following to be open, and the shape of opening is touched or multiple for single mobile core
Side rib is touched by and accommodated to mobile core arranged side by side.
Preferably, the baffle is connected on avris mould with shaft, the baffle can freely rise and fall, rotate；
Or the material of the baffle is at least one of metal, timber, plastics, alloy.
The utility model has the advantages that the invention combines traditional ribbed cavity superstructure with assembled technology, it can be empty to avoid close rib
The drawbacks of chamber superstructure scene of must carrying out at the construction field (site) is poured, greatly reduces construction pollution, has saved concrete amount.And
And construction cost can be greatlyd save for the policy favourable of assembled architecture in conjunction with government, more conducively to society generalization.
Detailed description of the invention
Fig. 1: 1 structural schematic diagram of embodiment；
Fig. 2: 2 structural schematic diagram of embodiment；
Fig. 3: 3 structural schematic diagram of embodiment；
Fig. 4: 4 structural schematic diagram of embodiment；
Fig. 5: 5 structural schematic diagram of embodiment；
Fig. 6: 6 structural schematic diagram of embodiment；
Fig. 7: 7 structural schematic diagram of embodiment；
Fig. 8: the schematic diagram of the section structure of the non-demoulding of ribbed cavity plate；
Fig. 9: 9 structural schematic diagram of embodiment.
Appended drawing reference: 1- ribbed cavity plate, 2- move core model, 3- pulling equipment, 4- bed die, 5- avris mould, the end side 6-
Mould, the side 7- rib, longitudinal rib among 7a-, 8- end rib, cross rib among 8a-, 9- cavity, 10- sealing plate, second piece of 10a- sealing,
10b- third block hush panel, the bottom 11- muscle, 12- connecting rod, 13- driving means, 15- built-in fitting, 16- reserve casing, 17- baffle.
Specific embodiment
Below with reference to the embodiments and with reference to the accompanying drawing the technical solutions of the present invention will be further described.Obviously,
Described embodiment is only section Example of the invention.
Embodiment as shown in Figure 1, the embodiment are the ribbed cavity plate of single-row cavity, and the precast rib cavity plate includes
Removable core model 2, pulling equipment 3, bed die 4, avris mould 5 and end side mould 6, the precast rib cavity plate include ribbed cavity plate
1, two longitudinal side ribs 7, two lateral end ribs 8 and at least one intermediate cross rib 8a and the closed cavity 9 of at least two, institute
It states cavity 9 to be made by removable core model 2 and sealing plate 10, moving core model 2 is tubulose open at one end, and feature exists
In the precast rib cavity plate manufacturing equipment the following steps are included:
A. bed die 4, fixed both sides avris mould 5 and one end end side mould 6 are installed；
B. in the inner side brush release agent of the upper surface of bed die 4, avris mould 5 and end side mould 6；
C. the bottom muscle 11 of ribbed cavity plate 1 is placed on bed die 4；
D. concrete first time cloth is carried out by design requirement, bottom muscle 11 is flowed or blow over and cover completely；
E. after concrete hardening, the opening of removable core model 2 is placed at the width inside of end rib 8, it is described removable
The inside that dynamic core touches 2 discharge the 1st piece sealing plate 10 to mobile core touch 2 open end, make the sealing plate 10 with it is described
The clear spacing of end side mould 6 is equal to the width of lateral end rib 8；
F. progress second of cloth of concrete on 2 is touched in mobile core, compacting or vibration densification are real to design thickness, and cloth is long
Degree is designed single 9 length of cavity；
G. the length that 2 move longitudinally a cavity 9 is touched by the traction mobile core of pulling equipment 3 and adds an intermediate cross rib 8a
Width, in the removable core model 2 discharge second piece of sealing plate 10a and third block sealing plate 10b；
H. concrete is carried out above the intermediate cross rib 12 and core model 2 formed between sealing plate 10a and sealing plate 10b
Third time cloth, compacting or vibration densification are real to design thickness；
I. g, h step are repeated, the columns of cavity 9 is completed；
J. end to the position of another end side mould 6 that mobile core touches 2 is drawn by pulling equipment 3, described removable
One piece of sealing plate 10 is discharged in core model 2, the clear spacing of the sealing plate 10 and end side form 6 is equal to another end rib 8
Width；
K. concrete distributing is carried out at the position of end rib 8, compacting or vibration densification are real to design thickness；
L. maintenance molding.
Embodiment as shown in Figure 2, structural representation when being the ribbed cavity 1 non-demoulding of plate of prefabricated formation according to the method described above
Figure.
Embodiment as shown in Figure 3, the mobile core are touched 2 and are moved by mobile device 3, and the mobile core is touched
2 are internally provided with driving means 13, touch the sealing plate 10 stored in advance inside 2 for pushing mobile core and pass through connection
The the second sealing plate 10a and third that bar 12 connects seal plate 10b.It pushes process whole process and is controlled by computer, according to reality
The setting of construction demand.
Embodiment as shown in Figure 4, the second sealing plate 10a and third that connect for connecting rod 12 seal the knot of plate 10b
Structure schematic diagram.
Embodiment as shown in Figure 5 touches progress second of cloth of concrete on 2 in mobile core, and compacting or vibration densification are real extremely
After design thickness, mobile core is drawn by pulling equipment 3 and touches 2 length for moving longitudinally a cavity 9.Then mobile core is touched
Driving means in 2 will add second piece of sealing plate 10a, connecting rod 12 and third block sealing plate 10b to release together, and can
Mobile core touches the distance of a 2 mobile intermediate cross rib 8a width.
Embodiment as shown in Figure 6, it is described can mobile core to touch 2 be 2, and be to put in parallel between 2 removable core models 2
It sets, an intermediate longitudinal rib 7a is placed at the lateral separation between removable core model 2.Its removable 2 number of core model can with for
Multiple, the spacing distance between each removable core model 2 can be adjusted according to design requirement.
Embodiment as shown in Figure 7 can paste the removable core model 2 that 2 are placed in parallel on the basis of the embodiment of Fig. 6
It is combined, can be used for manufacturing higher volume of cavity.
Embodiment as shown in Figure 8 is embedded with bottom muscle 11, the bottom muscle 11 in the prefabricated panel of the ribbed cavity plate 1
It can be any one in reinforcing bar, steel wire, steel strand wires or high-strength nylon beam, the interval of two cavitys 9 is equipped with intermediate cross rib 8a, and
And built-in fitting 15 and reserved casing 16 are also embedded in interval.Built-in fitting can also be embedded at the end rib of ribbed cavity plate 1
15 and reserved casing 16.It, can stretch-draw prestressing force bottom muscle after installing bottom muscle 11 when the bottom muscle 11 design needs tensioning.
Embodiment as shown in Figure 9, the baffle 17 are connected on avris mould 5 with shaft, can freely rise and fall, rotate,
The material of the baffle 17 can be any one in metal, timber, plastics, alloy.The 17 top level of baffle is neat, under
While there is opening, the shape of opening, which for single mobile core touches 2 or multiple mobile cores arranged side by side and touches 2, passes through and accommodates side rib 7.
After the baffle 17 is put down, mold can be separated to the space of a cavity 9 out, baffle 17 can incite somebody to action in second of cloth concrete
Concrete is stopped, and is then being compacted, it is ensured that the consolidation degree of concrete is not easy after the hauling-out of removable core model 2
It collapses.Baffle 17 can be removed after concrete setting, the production for next cavity 9 and end rib.The shaft
To be detachable, it can be installed on any position of avris mould, so that the cavity 9 for being suitable for different length makes.
It should be understood that above-described embodiment is only illustrative of the invention and is not intended to limit the scope of the invention.It should also be understood that
For after reading the contents of the present invention, those skilled in the art can make various changes and modification to the present invention, these shapes of equal value
Formula is also fallen within the scope of the appended claims of the present application.
Claims (9)
1. a kind of manufacturing equipment of precast rib cavity plate, it is characterised in that including moving core model (2), pulling equipment (3), bottom
Mould (4), avris mould (5) and end side mould (6), the precast rib cavity plate include ribbed cavity plate (1), two longitudinal side ribs
(7), two lateral end ribs (8) and at least one intermediate cross rib (8a) and the closed cavity of at least two (9), the cavity (9)
It is fabricated by removable core model (2) and sealing plate (10), the second sealing plate (10a) and third sealing plate (10b), it can
Mobile core model (2) are tubulose open at one end.
2. a kind of manufacturing equipment of precast rib cavity plate according to claim 1, it is characterised in that the bed die (4)
For fixed station mould or detachable assembled bed die.
3. a kind of manufacturing equipment of precast rib cavity plate according to claim 1, it is characterised in that described is removable
Core model (2) is automation control.
4. a kind of manufacturing equipment of precast rib cavity plate according to claim 1, it is characterised in that second envelope
There are connecting rod (12) between oralia piece (10a) and third sealing plate (10b).
5. a kind of manufacturing equipment of precast rib cavity plate according to claim 4, it is characterised in that described is removable
Core model (2) is internally provided with driving means (13), the second envelope for pushing sealing plate (10) and being connected by connecting rod (12)
Oralia piece (10a) and third sealing plate (10b), the driving means (13) are automation control.
6. a kind of manufacturing equipment of precast rib cavity plate according to claim 1, it is characterised in that described is removable
Core model (2) number at least two, and be placed in parallel between each removable core model (2), move the cross between core model (2)
An intermediate longitudinal rib (7a) is placed with to interval or each removable core model (2) is closely coupled.
7. a kind of manufacturing equipment of precast rib cavity plate according to claim 1, it is characterised in that the precast
Built-in fitting (15) or/and reserved casing (16) are set in rib cavity plate.
8. a kind of manufacturing equipment of precast rib cavity plate according to claim 1, it is characterised in that on the avris mould
At the position that distance moves the length value of one cavity (9) of opening of core model (2), one baffle (17), the baffle are set
(17) top level is neat, following to be open, and the shape of opening is for individually removable core model (2) or multiple core models removable side by side
(2) pass through and there are the vacancies for accommodating side rib (7).
9. a kind of manufacturing equipment of precast rib cavity plate according to claim 8, it is characterised in that the baffle
(17) one end is connected on avris mould (5) with shaft, and the other end can freely rise and fall；Or the material of the baffle (17) is gold
At least one of category, timber, plastics, alloy.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2017200041477 | 2017-01-03 | ||
| CN201720004147 | 2017-01-03 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208263095U true CN208263095U (en) | 2018-12-21 |
Family
ID=64672163
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720938675.XU Active CN208263095U (en) | 2017-01-03 | 2017-07-31 | A kind of manufacturing equipment of precast rib cavity plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208263095U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238964A (en) * | 2019-07-09 | 2019-09-17 | 江西联保工程咨询有限公司 | A kind of device for installation activity core rib |
-
2017
- 2017-07-31 CN CN201720938675.XU patent/CN208263095U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238964A (en) * | 2019-07-09 | 2019-09-17 | 江西联保工程咨询有限公司 | A kind of device for installation activity core rib |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105317137A (en) | Prefabricated wall, prefabricated wallboard, construction method of prefabricated wall and production method of prefabricated wallboard | |
| CN204225328U (en) | A kind of prefabricated large span laminated floor slab | |
| CN107379226B (en) | Manufacturing method of multifunctional assembled prefabricated hollow building module | |
| CN105507470B (en) | A kind of periphery overlapping overall assembled floor and its construction method | |
| CN105484403B (en) | Assembly concrete two-way ribbed slab floor and its method of construction | |
| CN212358846U (en) | Assembled concrete composite beam | |
| CN110424605A (en) | A kind of steel bar girder composite floor | |
| CN213174446U (en) | Assembled UHPC superimposed sheet shear force wall prefabricated construction with mandrel | |
| CN210969361U (en) | Production line for precast concrete hollow anti-seismic wallboard | |
| CN208263095U (en) | A kind of manufacturing equipment of precast rib cavity plate | |
| CN205224332U (en) | Prefabricated wall body and prefabricated wallboard | |
| CN107471427B (en) | Construction method of prefabricated hollow floor slab | |
| CN209011399U (en) | Reinforced concrete hollow overlaps two-way ribbed slab floor | |
| CN101173728B (en) | Thin walled pipe for concrete filling | |
| CN205804324U (en) | A kind of Prefabricated pre-tensioned prestressed underground continuous wall | |
| CN109356126B (en) | Semi-prefabricated gallery structure and gallery construction method | |
| CN111851861A (en) | Partially prefabricated reinforced structure of existing H-shaped steel column and construction process thereof | |
| CN108262840A (en) | A kind of preparation method of precast rib cavity plate | |
| CN203603542U (en) | Fabricated electronic workshop | |
| CN107313541B (en) | Manufacturing and construction method of prefabricated hollow floor slab module | |
| CN212506971U (en) | Laminated slab for building | |
| CN210562954U (en) | Exempt from to hang PC concrete side fascia futilely | |
| CN203603370U (en) | Prestress perforation-shaped web box type steel reinforced concrete composite beam | |
| CN105908705A (en) | Prefabricated pretensioned prestressed underground continuous wall and construction method thereof | |
| CN1963098A (en) | Cast-in-situ concrete hollow slab |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |