CN208254737U - A kind of semi-automatic battery leakage detection device - Google Patents
A kind of semi-automatic battery leakage detection device Download PDFInfo
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- CN208254737U CN208254737U CN201820937497.3U CN201820937497U CN208254737U CN 208254737 U CN208254737 U CN 208254737U CN 201820937497 U CN201820937497 U CN 201820937497U CN 208254737 U CN208254737 U CN 208254737U
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Abstract
The utility model discloses a kind of semi-automatic battery leakage detection device comprising rack is equipped in the rack: liquid leakage detector, for detecting the concentration for the organic volatile that battery is generated by leakage;Seal cavity component, for putting detected battery, vacuumizing assembly, for carrying out pumping Negative pressure to the seal cavity component;Gas purification conveying assembly is delivered in the seal cavity component after outside air is carried out purified treatment, and the intracorporal organic volatile of seal chamber is transferred to progress leakage detection at the liquid leakage detector;And PLC.The semi-automatic battery leakage detection device of the utility model, it will be in battery storing and seal cavity component, then it will likely be detected because the organic volatile that leakage generates passes to liquid leakage detector by gas purification conveying assembly, the semi-automation for realizing battery leakage detection, to improve the reliability and accuracy of battery detecting.
Description
Technical field
The utility model relates to storage battery safety detection technique field more particularly to a kind of semi-automatic battery VOC leakage inspections
Measurement equipment.
Background technique
Demand of the society to new energy battery is increasing, and the electrolyte leakage in battery battery core production process produces electricity consumption
Product and personnel bring very big security risk.The small leakage aperture of battery and profile variation can not reliably be known by human eye
Not.Therefore it is badly in need of a kind of safe and accurate, reliable battery leakage detection device.
Utility model content
The purpose of this utility model is to provide a kind of semi-automatic battery leakage detection devices, and which solve existing artificial
Detection battery brings inaccuracy, insecure technical problem.
In order to achieve the above objectives, the technical solution that the utility model is proposed are as follows:
A kind of semi-automatic battery leakage detection device of the utility model comprising rack is equipped in the rack:
Liquid leakage detector, for detecting the concentration for the organic volatile that battery is generated by leakage;
Seal cavity component, for putting detected battery;
Vacuumizing assembly, for carrying out pumping Negative pressure to the seal cavity component;
Gas purification conveying assembly is delivered in the seal cavity component after outside air is carried out purified treatment, and
The intracorporal organic volatile of seal chamber is transferred to progress leakage detection at the liquid leakage detector;
And
PLC is sequentially completed and vacuumizes to seal cavity component under the control of the PLC, will be in seal cavity component
Organic volatile is delivered to liquid leakage detector and is detected.
It certainly, further include industrial personal computer for the ease of intensive data storage management, which is used for supplied materials battery reading code
The storage of data and detection data, uploads company's MES system at analysis, realizes the retrospect to testing result.
Wherein, the vacuumizing assembly includes: vacuum pump, and the input terminal of the vacuum pump is connected to sealing by pipeline
In the seal chamber of cavity components, wherein be additionally provided with a solenoid valve on pipeline.
Wherein, the gas purification conveying assembly includes: carbon filter, is connected to the deodorization of the carbon filter input terminal
Filter, is connected to the pressure regulation filter of the input terminal of the odor removal filter, and the input terminal of the pressure regulation filter passes through pipe
Road is connected to main air inlet source;The output end of the carbon filter is connected to seal chamber by pressure regulator valve, proportioning valve, solenoid valve and pipeline
Body component.
Wherein, the seal cavity component includes: test chamber, drives the driving cylinder of the test chamber lifting,
And the fixing piece for fixing the driving cylinder.
Wherein, the telescopic rod two sides of the driving cylinder are also arranged in parallel with an at least guiding axis, the guiding axis connection
In the test chamber, to prevent test chamber from shaking when test chamber is with driving cylinder lifting, the driving cylinder and
A buffer unit is additionally provided between test chamber.
Wherein, one is additionally provided on the fixing piece for reading the code reader of detected battery information.
Wherein, the rack is equipped with a workbench, and the seal cavity is when dropping on the workbench, sealing
The chamber of a sealing is collectively formed in cavity and workbench, and chamber is for placing detected battery.
It wherein, further include a battery jig for being detected battery for accommodating muti-piece.
Wherein, the battery jig includes: jig body made of three side plates enclose, and wherein the one of the jig body
Just opposite side plate is equipped with several supporting tables, and the supporting table is equipped with charging tray;Wherein, on the side of just opposite side plate also
It is respectively provided with a rotation buckle, the rotation buckle is for charging tray to be fixed in jig body.
Wherein, a hood is additionally provided in the rack, the seal cavity component is located in the hood.
Compared with prior art, battery is put and is sealed by the semi-automatic battery leakage detection device of the utility model
In cavity components, liquid leakage detector then will likely be passed to because of the organic volatile that leakage generates by gas purification conveying assembly
It is detected, the semi-automation of battery leakage detection is realized, to improve the reliability and accuracy of battery detecting.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the semi-automatic battery leakage detection device of the utility model.
Fig. 2 is the rack section structural schematic diagram of the semi-automatic battery leakage detection device of the utility model.
Fig. 3 is the rack section schematic diagram of internal structure of the semi-automatic battery leakage detection device of the utility model.
Fig. 4 and Fig. 5 is that the seal cavity components of the semi-automatic battery leakage detection device of the utility model amplify knot
Structure schematic diagram.
Fig. 6 is the rack section back structures schematic diagram of the semi-automatic battery leakage detection device of the utility model.
Fig. 7 and Fig. 8 is the battery jig partial structure diagram of the semi-automatic battery leakage detection device of the utility model.
Specific embodiment
Below with reference to attached drawing, the utility model is further described in detail.
Attached drawing 1 is please referred to attached drawing 8, in the present embodiment, the semi-automatic battery leakage detection device comprising rack 1,
It is equipped in the rack 1:
Liquid leakage detector, for detecting the concentration for the organic volatile that battery is generated by leakage;
Seal cavity component 4, for putting detected battery;
Vacuumizing assembly 5, for carrying out pumping Negative pressure to the seal cavity component 4;
Gas purification conveying assembly 3 is delivered in the seal cavity component 4 after outside air is carried out purified treatment,
And the organic volatile in seal cavity 4 is transferred to progress leakage detection at the liquid leakage detector;And
PLC is sequentially completed and vacuumizes to seal cavity component under the control of the PLC, will be in seal cavity component
Organic volatile is delivered to liquid leakage detector and is detected.
It certainly, further include industrial personal computer 8 for the ease of intensive data storage management, which is used to read supplied materials battery
The storage of code data and detection data, uploads company's MES system at analysis, realizes the retrospect to testing result.
Referring to attached drawing 6, the vacuumizing assembly 5 includes: vacuum pump 51, and the output end of the vacuum pump 51 is logical
Piping is connected in the seal chamber of seal cavity component 4, wherein a solenoid valve 52 is additionally provided on pipeline, solenoid valve 52 is used for
The on-off of vacuum-pumping pipeline is controlled, vacuum pump 51 is fixedly installed in rack 1.
Referring to attached drawing 3, the gas purification conveying assembly 3 includes: carbon filter 33, is connected to the charcoal filtering
The odor removal filter 32 of 33 input terminal of device is connected to the pressure regulation filter 31 of the input terminal of the odor removal filter 32, the tune
The input terminal for pressing through filter 31 is connected to main air inlet source by pipeline, and 33 output end of carbon filter passes through pressure regulator valve, proportioning valve, electromagnetism
Valve and pipeline etc. are connected to seal cavity component 4, wherein vacuum solenoid are additionally provided on pipeline, the vacuum solenoid is for controlling
Make the switch that gas is conveyed into the test chamber of seal cavity component 4.
Wherein, referring to attached drawing 4 and attached drawing 5, the seal cavity component 4 includes: test chamber 41, the detection
Cavity 41 is the square shape box body of a bottom opening, drives the driving cylinder 43 of the lifting of test chamber 41, and for fixing
The fixing piece 42 of the driving cylinder 43.
Further, the telescopic rod two sides of the driving cylinder 43 are also arranged in parallel with an at least guiding axis 44, described to lead
It is arranged in the test chamber 41 to axis 44, to prevent test chamber 41 when test chamber 41 is gone up and down with driving cylinder 43
It shakes, the lower edge of test chamber 41 is additionally provided with sealing strip, so that test chamber 41 drops on the monitor station 11 of rack 1
When, sealed environment is formed therebetween, wherein is additionally provided with a buffer unit between the driving cylinder 43 and test chamber 41.
Wherein, one is additionally provided on the fixing piece 42 for reading the code reader 6 of detected battery information, the code reader 6
It can be used for reading the coding of single battery or entire battery jig 7, for data storage and system administration.
Referring to attached drawing 1 and attached drawing 2, the rack 1 is equipped with a workbench 11, and the test chamber 41 is under
When being down on the workbench 11, the chamber of a sealing is collectively formed with workbench 11 for test chamber 41, and chamber is for placing quilt
The battery of detection.It is located at the cavity 12 that a placement liquid leakage detector is additionally provided with below workbench in rack 1, workbench 11 is additionally provided with
Control control button 13 and emergency stop button that seal cavity component 4 is gone up and down.
It further include a battery jig 7 for being detected battery for accommodating muti-piece referring to attached drawing 7 and attached drawing 8.
Wherein, the battery jig 7 includes: jig body 71 made of three side plates enclose, the jig body 71
Wherein a just opposite side plate is equipped with several supporting tables 711, and the supporting table 711 is equipped with charging tray 73;Wherein, just opposite
A rotation buckle 72 is also respectively provided on the side of side plate, the rotation buckle 72 is used to charging tray 73 being fixed on jig body 71
Interior, charging tray 73 can be similar to drawer pull mode and be put into jig body 71.
Referring to attached drawing 1, a hood 2 is additionally provided in the rack 1, the seal cavity component 4 is located at described
In hood 1.The display screen 21 of the information such as display operating condition, start-stop button 22 and tower lamp 23 are additionally provided on hood 1.Wherein,
In order to improve the working efficiency of battery detecting, multiple seal cavity components 4 are equipped with, on workbench 11 so as to each seal cavity
Component 4 carries out the detection process of different step simultaneously.
The semi-automatic battery leakage detection device of the present embodiment carries out battery VOC (organic volatile) leakage detection automatic
Detection, is manually put into jig for battery, and jig is pushed into test cavity, after the completion of detection, manually battery jig is pulled out and tests
Cavity.Its working principles are as follows:
It checks that plant machinery is all gone well, ventilates, startup power supply.
Battery is put into jig by operator, jig is pushed into test chamber, both hands press two starting testing buttons.Equipment
Whether automatic discrimination jig is in place, while identifying (this function can be arranged or cancel according to customer requirement) to jig barcode scanning,
Cylinder driving test cavity moves downward, by cell sealing in cavity.
Vacuum pump startup will test cavity and be evacuated to setting value, quickly cut off bleed-off passage, pressure maintaining setting time.Such as
Battery has perforation leakage, and electrolyte organic solvent molecule diffuses to cavity from inside battery under seal cavity negative pressure.
Purified gas is passed into cavity with the flow of precision control, then is output to VOC leakage detection by pipeline
Instrument.Liquid leakage detector detects the gas of output, and detection data is shown on instrument and exports data to touch screen.If any
Instrument detection data then can determine that battery has leakage volatile matter, detector alarms buzzing beyond setting data.
Battery detecting is completed, and cylinder drives cavity to rise, and battery jig is removed test chamber by two hand of operator, according to inspection
Survey result.
Battery OK product and NG product are taken out from jig and placed respectively.
Operator will not survey battery and be put into battery jig, and battery jig is pushed into test cavity, starts next detection work
It recycles.
Wherein, in order to improve equipment detection efficiency, multiple test chambers are arranged in machine, when several cavitys therein are carrying out
When battery detecting, operator carries out the movement of fetching battery and jig to other test chamber simultaneously.
Be implanted into traceability system in device operating system, effectively detection process can be monitored, to detection data into
Row is consulted, transfers and analyze etc..
Compared with prior art, battery is put and is sealed by the semi-automatic battery leakage detection device of the utility model
In cavity components, liquid leakage detector then will likely be passed to because of the organic volatile that leakage generates by gas purification conveying assembly
It is detected, the semi-automation of battery leakage detection is realized, to improve the reliability and accuracy of battery detecting.It should be partly
Automatic battery leakage detection device can whether leakage be differentiated by detecting its electrolyte organic solvent volatile matter by battery, essence
Degree is high, reaches ppm rank, and the shape of battery will not generate variation, by the automatic detection and differentiation of equipment, avoids and manually sentences
Other subjective factor influences.
Above content, the only preferred embodiment of the utility model, are not intended to limit the embodiments of the present invention,
Those of ordinary skill in the art's central scope according to the present utility model and spirit can very easily carry out corresponding accommodation
Or modification, therefore the protection scope of the utility model should be subject to protection scope required by claims.
Claims (10)
1. a kind of semi-automatic battery leakage detection device, which is characterized in that including rack, be equipped in the rack:
Liquid leakage detector, for detecting the concentration for the organic volatile that battery is generated by leakage;
Seal cavity component, for putting detected battery;
Vacuumizing assembly, for carrying out pumping Negative pressure to the seal cavity component;
Gas purification conveying assembly is delivered in the seal cavity component after outside air is carried out purified treatment, and will be close
The envelope intracorporal organic volatile of chamber is transferred to progress leakage detection at the liquid leakage detector;And
PLC is sequentially completed and vacuumizes to seal cavity component under the control of the PLC, will be organic in seal cavity component
Volatile delivery to liquid leakage detector is detected.
2. semi-automatic battery leakage detection device as described in claim 1, which is characterized in that the vacuumizing assembly packet
Include: the input terminal of vacuum pump, the vacuum pump is connected in the seal chamber of seal cavity component by pipeline, wherein on pipeline
It is additionally provided with a solenoid valve.
3. semi-automatic battery leakage detection device as described in claim 1, which is characterized in that the gas purification conveying assembly
Include: carbon filter, is connected to the odor removal filter of the carbon filter input terminal, is connected to the input of the odor removal filter
The input terminal of the pressure regulation filter at end, the pressure regulation filter is connected to main air inlet source by pipeline;The output end of carbon filter is logical
It crosses pressure regulator valve, proportioning valve, solenoid valve and pipeline and is connected to seal cavity component.
4. semi-automatic battery leakage detection device as described in claim 1, which is characterized in that the seal cavity component packet
Include: test chamber drives the driving cylinder of the test chamber lifting, and the fixing piece for fixing the driving cylinder.
5. semi-automatic battery leakage detection device as claimed in claim 4, which is characterized in that the telescopic rod of the driving cylinder
Two sides are also arranged in parallel with an at least guiding axis, and the guiding axis is connected to the test chamber, so as in test chamber with drive
Cylinder of taking offence prevents test chamber from shaking when going up and down, wherein is additionally provided with buffer unit between driving cylinder and the test chamber.
6. semi-automatic battery leakage detection device as claimed in claim 4, which is characterized in that be additionally provided with one on the fixing piece
For reading the code reader of detected battery information.
7. semi-automatic battery leakage detection device as claimed in claim 4, which is characterized in that the rack is equipped with a work
Make platform, for the test chamber when dropping on the workbench, the chamber of a sealing is collectively formed with workbench for test chamber,
Chamber is for placing detected battery.
8. semi-automatic battery leakage detection device as described in claim 1, which is characterized in that further include one for accommodating muti-piece
It is detected the battery jig of battery.
9. semi-automatic battery leakage detection device as claimed in claim 8, which is characterized in that the battery jig includes:
A wherein just opposite side plate for jig body made of three side plates enclose, the jig body is equipped with several supporting tables, institute
Supporting table is stated equipped with charging tray;Wherein, a rotation buckle is also respectively provided on the side of just opposite side plate, the rotation buckle is used
It is fixed in jig body in by charging tray.
10. semi-automatic battery leakage detection device as described in claim 1, which is characterized in that be additionally provided in the rack
One hood, the seal cavity component are located in the hood.
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CN201820937497.3U CN208254737U (en) | 2018-06-15 | 2018-06-15 | A kind of semi-automatic battery leakage detection device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108444650A (en) * | 2018-06-15 | 2018-08-24 | 深圳前海久禾科技发展有限公司 | A kind of semi-automatic battery leakage detection device |
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CN108444650A (en) * | 2018-06-15 | 2018-08-24 | 深圳前海久禾科技发展有限公司 | A kind of semi-automatic battery leakage detection device |
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