CN208249307U - A kind of full-automatic spring bed core process units - Google Patents
A kind of full-automatic spring bed core process units Download PDFInfo
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- CN208249307U CN208249307U CN201820676105.2U CN201820676105U CN208249307U CN 208249307 U CN208249307 U CN 208249307U CN 201820676105 U CN201820676105 U CN 201820676105U CN 208249307 U CN208249307 U CN 208249307U
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Abstract
The utility model discloses a kind of full-automatic spring bed core process units, including rack, spring coiling mechanism, manipulator transport mechanism, upper knotting mechanism, lower knotting mechanism, heat treatment mechanism, stepping conveying mechanism and arrangement conveying mechanism, it further include synchronously control manipulator transport mechanism, stepping conveying mechanism and the power transmitting mechanism for arranging the movement of conveying mechanism coordinated, power transmitting mechanism includes electric machine assembly and the first gear component with electric machine assembly transmission connection, second gear component, third gear assembly and the 4th gear assembly, by the way that a power transmitting mechanism synchronous drive manipulator transport mechanism is arranged, the mechanisms synchronization action such as stepping conveying mechanism and arrangement conveying mechanism, so that harmonious in spring bed core production each process step, run efficient stable, it solves in traditional technology because front and back each process step harmony is low The problem of causing high failure rate reduces maintenance cost.
Description
Technical field
The utility model relates to mattress spring production technical field, in particular to a kind of full-automatic spring bed core production dress
It sets.
Background technique
In the production of existing spring bed core, after spring coiling machine rolls into spring, by spring conveying device by single spring according to
It is secondary to be delivered in string spring machine, then concatenate each spring to form spring bed core.Occur spring coiling machine and string spring machine in the prior art
The full-automatic spring bed core production equipment for the one being connected to form, although effectively improving production efficiency.But power transmission
System complex, there are transmission stabilities it is poor, manufacturing cost is high the defects of.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of efficient full-automatic bullets of compact-sized, power transmission
Spring bed core process units.
Used technical solution to solve above-mentioned technical problem: a kind of full-automatic spring bed core process units, including machine
Frame, spring coiling mechanism, manipulator transport mechanism, upper knotting mechanism, lower knotting mechanism, heat treatment mechanism, stepping conveying mechanism and whole
Conveying mechanism is managed, further includes that synchronously control manipulator transport mechanism, stepping conveying mechanism and arrangement conveying mechanism coordinated are dynamic
The power transmitting mechanism of work, the power transmitting mechanism include electric machine assembly and the first gear group with electric machine assembly transmission connection
Part, second gear component, third gear assembly and the 4th gear assembly, the first gear component are engaged with second gear component
Transmission, the first gear component and third gear assembly engaged transmission, the third gear assembly are nibbled with the 4th gear assembly
Close transmission, the first gear component further include with manipulator transport mechanism transmission connection mechanical, hand-driven wheels, described second
Gear assembly further includes the conveying mechanism power wheel with stepping conveying mechanism, arrangement conveying mechanism transmission connection.
Preferably, the manipulator transport mechanism includes transfer robot and the driving transmission of circumferentially spaced distribution
The Geneva mechanism of manipulator intermittent exercise, the driver plate in the Geneva mechanism are connected with manipulator driven wheel, the manipulator
Power wheel is connect with manipulator driven wheel by chain drive.
Preferably, further include transmission mechanism, the transmission mechanism include drive shaft and be set to drive shaft on and with it is defeated
The drive sprocket for sending mechanism power wheel to be sequentially connected, the drive shaft end are connected with the first kinematic link, and described first passes
Dynamic connecting rod is hinged with the second kinematic link, and the stepping conveying mechanism includes the straight reciprocating hinged with the second kinematic link
Component is equipped on the drive shaft and arranges conveying drive sprocket, and the arrangement conveying mechanism further includes and arranges conveying master
The arrangement of movable sprocket transmission connection conveys driven sprocket.
Preferably, the axial direction of the arrangement conveying drive sprocket and arrangement conveying driven sprocket is mutually perpendicular to, the arrangement
It is sequentially connected between conveying drive sprocket and arrangement conveying driven sprocket by right-angle drive gear mechanism.
Preferably, the conveying mechanism that arranges further includes and arranges the arrangement conveying runner and a left side that conveying driven sprocket is connect
The first lever assembly, the second lever assembly of right opposed arrangement, the circumferentially spaced row on arrangement conveying runner
Column are equipped with convex block, and first lever assembly includes the first lever and the first push plate for being connected to first lever one end, and described the
One lever other end is connected with against or close to arranging the idler wheel on conveying runner, and second lever assembly includes second
Lever and the second push plate for being connected to second lever one end, pass through lever between the second lever other end and the first lever
Connecting rod is connected, first push plate, the second push plate also opposed first baffle for being disposed with fixed installation in left and right, second respectively
Baffle；When arranging conveying runner rotation, convex block touches idler wheel and drives the first lever assembly and the movement of the second lever assembly.
Preferably, the 4th gear assembly further includes shaft, the first cam being fixed in shaft and the second cam, institute
State the forming wheel, thimble and respectively drive the first connecting rod component of forming wheel movement, drive that spring coiling mechanism includes mutual cooperation movement
The second connecting rod component of dynamic thimble movement, the first connecting rod component are connect with the first cam drive, the second connecting rod component
It is connect with the second cam drive.
Preferably, corresponding in the first gear component, second gear component, third gear assembly and the 4th gear assembly
The modulus of the gear of engaged transmission is identical, and the number of teeth is identical, and the mechanical, hand-driven wheels is identical as the number of teeth of manipulator driven wheel, institute
It is identical as the number of teeth of drive sprocket to state conveying mechanism power wheel.
Preferably, the electric machine assembly has power motor, and the upper knotting mechanism, lower knotting mechanism respectively include beating
Tie servo motor, lower knotting servo motor, the spring coiling mechanism includes line sending servo motor, further include respectively with power motor,
The motion controller that upper knotting servo motor, lower knotting servo motor and line sending servo motor are electrically connected, the third gear
Component and encoder are sequentially connected, and the encoder and motion controller are electrically connected.
The utility model has the advantages that the utility model passes through one power transmitting mechanism synchronous drive manipulator transport mechanism of setting, step
Into conveying mechanism and the mechanisms synchronization actions such as conveying mechanism are arranged, so that it is harmonious in spring bed core production each process step,
Run efficient stable, solve the problems, such as in traditional technology because front and back each process step harmony it is low caused by high failure rate, reduce
Maintenance cost.
Detailed description of the invention
The utility model is described further with reference to the accompanying drawings and examples；
Fig. 1 is the front view of the utility model embodiment；
Fig. 2 is the structural schematic diagram of the utility model embodiment；
Fig. 3 is the structural schematic diagram of power transmitting mechanism in the utility model embodiment；
Fig. 4 is the structural schematic diagram of manipulator transport mechanism in the utility model embodiment；
Fig. 5 is the structural schematic diagram of transmission mechanism in the utility model embodiment；
Fig. 6 is the structural schematic diagram that conveying mechanism is arranged in the utility model embodiment；
Fig. 7 is the rough schematic view that conveying mechanism is arranged in the utility model embodiment；
Fig. 8 is the structural schematic diagram of spring coiling mechanism in the utility model embodiment；
Fig. 9 is the structural schematic diagram at another visual angle of spring coiling mechanism in the utility model embodiment；
Figure 10 is the schematic diagram that motion controller is uniformly controlled in the utility model embodiment.
Specific embodiment
Referring to Fig. 1 and Fig. 2, the full-automatic spring bed core process units of the utility model, including rack, spring coiling mechanism 20, machine
Tool hand transport mechanism 30, upper knotting mechanism 40, lower knotting mechanism 50, heat treatment mechanism 60, stepping conveying mechanism 70 and arrangement are defeated
Send mechanism 80.Wherein, steel wire move by manipulator transport mechanism 30 defeated after spring coiling mechanism 20 rolls into spring
Send, and pass sequentially through knotting mechanism 40, lower knotting mechanism 50 knots to spring upper and lower ends foundation ring, using heat treatment
Mechanism 60, which carries out heat treatment, reduces stress.Spring is pushed out finally by stepping conveying mechanism 70, by arranging conveyer
Structure 80 arranges into subsequent processing spring intervals arrangement.Above-mentioned each mechanism is mechanism common in the art.
The utility model further includes power transmitting mechanism 10, and power transmitting mechanism 10 is mainly used for synchronously control manipulator biography
Send mechanism 30, stepping conveying mechanism 70 and arrange the movement of 80 coordinated of conveying mechanism, due to spring be by station one by one forward
Mobile conveying, the coordinated of each mechanism in front and back is most important, by the utility model proposes power transmitting mechanism 10 can be with
Effectively guarantee the coordinated of each mechanism.
Referring to Fig. 3, specifically, power transmitting mechanism 10 include electric machine assembly 15 and be sequentially connected with electric machine assembly 15 the
One gear assembly 11, second gear component 12, third gear assembly 13 and the 4th gear assembly 14, electric machine assembly 15 include power
Motor 151, retarder 152, active synchronization wheel 153, synchronous belt 154 and driven synchronizing wheel 155.Tooth in first gear component 11
Wheel is with the gear engaged transmission in second gear component 12, in the gear and third gear assembly 13 in first gear component 11
Gear engaged transmission, the gear in gear and the 4th gear assembly 14 in third gear assembly 13 engaged transmission, first gear
Component 11, which also has, provides the mechanical, hand-driven wheels 111 of power for manipulator transport mechanism 30, and second gear component 12 also has
For stepping conveying mechanism 70, arranges 80 Liang Ge mechanism of conveying mechanism while the conveying mechanism power wheel 121 of power being provided.
Referring to fig. 4, wherein manipulator transport mechanism 30 includes the transfer robot 31 of circumferentially spaced distribution and drives
The Geneva mechanism 32 of dynamic 31 intermittent exercise of transfer robot, the number of transfer robot 31 are 6-9, and Geneva mechanism 32 includes
Mutually matched sheave 321 and driver plate 322, one circle of the rotation of driver plate 322 can drive sheave 321 to rotate scheduled angle, i.e. band
The dynamic mobile station of transfer robot 31, driver plate 322 are connected with manipulator driven wheel 323, mechanical, hand-driven wheels 111 and machinery
Hand driven wheel 323 is connected by chain drive, i.e. one circle of the rotation of mechanical, hand-driven wheels 111, and transfer robot 31 can be driven mobile
One station.
Referring to Fig. 5, conveying mechanism power wheel 121 also drives stepping conveying mechanism 70, whole simultaneously by a transmission mechanism 90
Conveying mechanism 80 is managed to act.Specifically, transmission mechanism 90 includes drive shaft 91 and the drive sprocket on drive shaft 91
92, drive sprocket 92 is connect with conveying mechanism power wheel 121 by chain drive, and 92 end of drive shaft is connected with the first transmission
Connecting rod 93, the first kinematic link 93 are hinged with the second kinematic link 94, wherein stepping conveying mechanism 70, which has, drives spring mobile
Straight reciprocating component, the second kinematic link 94 is articulated and connected with straight reciprocating component, thus drive shaft 91, the
One kinematic link 93, the second kinematic link 94 constitute slider-crank mechanism, and one circle of the rotation of drive shaft 91 drives linear reciprocation to move
Dynamic component makes a round trip, i.e., stepping conveying mechanism 70 acts one back and forth.
It is equipped on drive shaft 91 and arranges conveying drive sprocket 95, arranged conveying mechanism 80 and further include and arrange conveying master
The arrangement that movable sprocket 95 is sequentially connected conveys driven sprocket 81, arranges conveying drive sprocket 95 and arranges conveying driven sprocket 81
It is axially mutually perpendicular to, intermediate transmission needs to arrange that right-angle drive gear mechanism 96 is driven as a result, arranges conveying drive sprocket
95, which rotate through right-angle drive gear mechanism 96, drives arrangement conveying driven sprocket 81 to rotate.
Referring to Fig. 6 and Fig. 7, arrange conveying mechanism 80 and arrangement arrangement carried out to spring, arrange conveying mechanism 80 include with it is whole
The arrangement conveying runner 82 and conveyor belt 83 that reason conveying driven sprocket 81 connects, the arrangement conveying rotation of driven sprocket 81 drive whole
Reason conveying runner 82 rotates, and then conveyor belt 83 is driven to act.The first lever is disposed with conveyor belt 83 or so is opposed
Component 84, the second lever assembly 85, circumferentially spaced arrangement is set there are six convex block 821 on arranging conveying runner 82, the
One lever assembly 84 includes the first lever 841 and the first push plate 842 for being connected to 841 one end of the first lever, and the first lever 841 is another
Outer one end is connected with the idler wheel 843 for being resisted against and arranging on conveying runner 82, and when arranging the conveying rotation of runner 82, idler wheel 843 is met
It is acted to convex block 821 by 821 jack-up of convex block, and then the first lever 841 is driven to swing, the second lever assembly 85 includes the second lever
851 and it is connected to second push plate 852 of 851 one end of the second lever, between 851 other end of the second lever and the first lever 841
It is connected by lever connecting rod 86, when the movement of the first lever 841, is driven by lever connecting rod 86, so that the second lever 852
Synchronization action, the first push plate 842, the second push plate 852 also respectively the opposed first baffle 844 for being disposed with fixed installation in left and right,
Second baffle 854.
Referring to Fig. 8 and Fig. 9, the 4th gear assembly 14 further includes shaft, the first cam 141 and second being fixed in shaft
Cam 142, the movement that spring coiling mechanism 20 rolls spring is also to be controlled by power transmitting mechanism 10, specifically, spring coiling machine
Structure 20 include mutual cooperation movement forming wheel 21, thimble 22 and respectively drive forming wheel 21 movement first connecting rod component 23,
The second connecting rod component 24 for driving thimble 22 to act, wherein first connecting rod component 23 and the first cam 141 are sequentially connected, and second
Link assembly 24 and the second cam 142 are sequentially connected, and the gear rotation in the 4th gear assembly 14 drives shaft rotation, in turn
Make the first cam 141 and the second cam 142 corresponding drive first connecting rod component 23 and second connecting rod component 24 respectively, first connecting rod
The control of component 23 drives forming wheel 21 to swing, and for the swing angle of forming wheel 21 less than 30 °, second connecting rod component 24 controls thimble 22
It is moved forward and backward, thimble 22 is moved forward and backward displacement and is less than 120mm.
Preferably, first gear component 11, second gear component 12, third gear assembly 13 and the 4th gear assembly 14
In corresponding engaged transmission gear modulus it is identical, the number of teeth is identical, the tooth of mechanical, hand-driven wheels 111 and manipulator driven wheel 323
Number is identical, and conveying mechanism power wheel is identical as the number of teeth of drive sprocket, so that it is guaranteed that spring coiling mechanism 20, manipulator transport mechanism
30, the action cycle of stepping conveying mechanism 70 and arrangement conveying mechanism 80 is consistent.
Referring to Figure 10, the full-automatic spring bed core process units of the utility model is uniformly controlled each drive by a motion controller
Dynamic part co-operating.Wherein, upper knotting mechanism, lower knotting mechanism are respectively provided with knotting servo motor 41, lower knotting servo
Motor 51 is using as motive drive source, spring coiling mechanism 10 has the line sending servo motor 25 for conveying spring steel wire, third tooth
Wheel assembly 13 is coupled by shaft with the input shaft of encoder 131, and motion controller is watched with power motor 151, upper knotting respectively
It takes motor 41, lower knotting servo motor 51, line sending servo motor 25 and encoder 131 to be electrically connected, wherein motion controller is defeated
Power motor 151, upper knotting servo motor 41, lower knotting servo motor 51, line sending servo motor 25 are controlled respectively out, due to dynamic
Force motor 151 is connected to encoder 131 by machine driving, and 131 output signal of encoder feeds back to motion controller, to transport
Movement controller is uniformly controlled each drive part co-operating.
The embodiments of the present invention is explained in detail above in conjunction with attached drawing, but the utility model is not limited to
State embodiment, within the scope of knowledge possessed by those of ordinary skill in the art, can also do not depart from it is practical
Various changes can be made under the premise of novel objective.
Claims (8)
1. a kind of full-automatic spring bed core process units, including rack, spring coiling mechanism, manipulator transport mechanism, upper knotting mechanism,
Lower knotting mechanism, heat treatment mechanism, stepping conveying mechanism and arrangement conveying mechanism, it is characterised in that: further include synchronously control machine
Tool hand transport mechanism, stepping conveying mechanism and the power transmitting mechanism for arranging the movement of conveying mechanism coordinated, the power pass
Sending mechanism includes electric machine assembly and first gear component, second gear component, third gear set with electric machine assembly transmission connection
Part and the 4th gear assembly, the first gear component and second gear component engaged transmission, the first gear component and the
Three gear assemblies engaged transmission, the third gear assembly and the 4th gear assembly engaged transmission, the first gear component is also
Including the mechanical, hand-driven wheels being sequentially connected with manipulator transport mechanism, the second gear component further includes and stepping conveyor
Structure, the conveying mechanism power wheel for arranging conveying mechanism transmission connection.
2. full-automatic spring bed core process units according to claim 1, it is characterised in that: the manipulator transport mechanism
The Geneva mechanism of transfer robot and driving transfer robot intermittent exercise including circumferentially spaced distribution, the slot
Driver plate in wheel mechanism is connected with manipulator driven wheel, the mechanical, hand-driven wheels and manipulator driven wheel and is connected by chain drive
It connects.
3. full-automatic spring bed core process units according to claim 2, it is characterised in that: it further include transmission mechanism, institute
Stating transmission mechanism includes drive shaft and the drive sprocket on drive shaft and with the transmission connection of conveying mechanism power wheel, institute
It states drive shaft end and is connected with the first kinematic link, first kinematic link is hinged with the second kinematic link, the stepping
Conveying mechanism includes the straight reciprocating component hinged with the second kinematic link, is equipped on the drive shaft and arranges conveying
Drive sprocket, the arrangement conveying driven sprocket for arranging conveying mechanism and further including with arranging conveying drive sprocket transmission connection.
4. full-automatic spring bed core process units according to claim 3, it is characterised in that: the arrangement conveys drive chain
It takes turns and is mutually perpendicular to the axial direction for arranging conveying driven sprocket, between the arrangement conveying drive sprocket and arrangement conveying driven sprocket
It is sequentially connected by right-angle drive gear mechanism.
5. full-automatic spring bed core process units according to claim 3, it is characterised in that: the arrangement conveying mechanism is also
The first lever assembly, the second thick stick including the arrangement conveying runner and the opposed arrangement in left and right that are connect with arrangement conveying driven sprocket
Bar assembly, circumferentially spaced arrangement is equipped with convex block on arrangement conveying runner, and first lever assembly includes the
One lever and the first push plate for being connected to first lever one end, the first lever other end are connected with against or close to whole
Idler wheel on reason conveying runner, second lever assembly include the second lever and are connected to the second of second lever one end and push away
Plate is connected between the second lever other end and the first lever by lever connecting rod, first push plate, the second push plate
The also opposed first baffle for being disposed with fixed installation in left and right, second baffle respectively；When arranging conveying runner rotation, convex block touching
Dynamic idler wheel drives the first lever assembly and the movement of the second lever assembly.
6. full-automatic spring bed core process units according to claim 1, it is characterised in that: the 4th gear assembly is also
Including shaft, the first cam and the second cam that are fixed in shaft, the spring coiling mechanism includes the forming of mutual cooperation movement
Wheel, thimble and the second connecting rod component for respectively driving the first connecting rod component of forming wheel movement, driving thimble movement, described first
Link assembly is connect with the first cam drive, and the second connecting rod component is connect with the second cam drive.
7. full-automatic spring bed core process units according to claim 3, it is characterised in that: the first gear component,
The modulus of the gear of corresponding engaged transmission is identical in second gear component, third gear assembly and the 4th gear assembly, number of teeth phase
Together, the mechanical, hand-driven wheels is identical as the number of teeth of manipulator driven wheel, the tooth of the conveying mechanism power wheel and drive sprocket
Number is identical.
8. full-automatic spring bed core process units described in -7 any one according to claim 1, it is characterised in that: the motor
Component has power motor, and the upper knotting mechanism, lower knotting mechanism respectively include knotting servo motor, lower knotting servo electricity
Machine, the spring coiling mechanism include line sending servo motor, further include watching respectively with power motor, upper knotting servo motor, lower knotting
The motion controller that motor and line sending servo motor are electrically connected is taken, the third gear assembly and encoder are sequentially connected, institute
It states encoder and motion controller is electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820676105.2U CN208249307U (en) | 2018-05-04 | 2018-05-04 | A kind of full-automatic spring bed core process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820676105.2U CN208249307U (en) | 2018-05-04 | 2018-05-04 | A kind of full-automatic spring bed core process units |
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| Publication Number | Publication Date |
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| CN208249307U true CN208249307U (en) | 2018-12-18 |
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ID=64634853
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820676105.2U Active CN208249307U (en) | 2018-05-04 | 2018-05-04 | A kind of full-automatic spring bed core process units |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108557456A (en) * | 2018-05-04 | 2018-09-21 | 朱伟毅 | A kind of full-automatic spring bed core process units |
| CN116174623A (en) * | 2023-04-23 | 2023-05-30 | 德魁智能装备(苏州)有限公司 | Spring bed core automated production line |
-
2018
- 2018-05-04 CN CN201820676105.2U patent/CN208249307U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108557456A (en) * | 2018-05-04 | 2018-09-21 | 朱伟毅 | A kind of full-automatic spring bed core process units |
| CN116174623A (en) * | 2023-04-23 | 2023-05-30 | 德魁智能装备(苏州)有限公司 | Spring bed core automated production line |
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| TR01 | Transfer of patent right |
Effective date of registration: 20200302 Address after: 510000, cloud Exhibition Road 13, Po Yun Industrial Zone, Guangzhou, Guangdong, Luogang District Patentee after: Guangzhou Lianrou Machinery & Equipment Co.,Ltd. Address before: 516166 Guangdong Huizhou Boluo County tamei Town Luo Futian village committee tail group Patentee before: Zhu Weiyi |