CN206070115U - A kind of bat kneading equipment - Google Patents
A kind of bat kneading equipment Download PDFInfo
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- CN206070115U CN206070115U CN201621028452.1U CN201621028452U CN206070115U CN 206070115 U CN206070115 U CN 206070115U CN 201621028452 U CN201621028452 U CN 201621028452U CN 206070115 U CN206070115 U CN 206070115U
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Abstract
The utility model discloses a kind of bat kneading equipment, including the reciprocating device of bat kneading mechanism and the generation kneading of drive kneading mechanism, constitute kneading mechanism rubs roller rotation under rotating mechanism drive.Due to this utility model adopt rub roller reciprocating device drive download horizontal plane in it is reciprocating, rotation is carried out in the case where rotating mechanism drives simultaneously, so as to while kneading is carried out to bat, bat is made continuously to be moved horizontally, continuous kneading is realized, and rubs roller kneading when rotating, be a process from shallow to deep, the kneading effect to bat is improved, while also improving kneading efficiency；Additionally, the equipment can also be disposed rubs roller up and down, the kneading to bat top and bottom, more than one times of raising effect can be completed in one procedure.
Description
Technical field
This utility model belongs to technical field of textile processing, is related to a kind of Weaving device, and in particular to a kind of to be used for processing
Cotton-wool makes the bat kneading equipment of bat.
Background technology
It is a kind of cotton-wool process equipment to rub cotton machine, and it can substitute artificial kneading disk local of holding and rub cotton, to reduce workman's labor
Fatigue resistance, improve work situation, raise labour efficiency, improve cotton-wool quality.Existing cotton machine of rubbing is in cotton fluffer or comb by
The raw material tiling processed on flower machine is placed in and rubs on plate, then plate is rubbed by under pushes fixed position and (plate side is rubbed under ironing cotton machine solid
It is fixed motionless), start motor, then on rub plate and promoted in 360 ° of any directions movements, put down and rub plate, until pushing down bat (cotton
Wadding), operate several seconds, upset reruns several seconds, you can complete the kneading work of bat (cotton-wool).But the existing cotton machine rubbed
Rub cotton effect and rub cotton efficiency and need to be improved.
Authorization Notice No. CN204491164U discloses a kind of processing of cotton yarn with rubbing cotton machine, including above rubbing plate, eccentric stiffener
Plate is rubbed with, this rubs cotton machine can make soft version keep moving back and forth by the eccentric stiffener for arranging, and cotton efficiency is rubbed in raising；And lead to
The position for rubbing that plate rubs plate with is overregulated, is cotton yarn uniform force, cotton effect is rubbed in raising.But this is rubbed cotton machine and there is following asking
Topic：(1) machine length and width dimensions need to be needed during work more than bat size (footprint area is about 2.5 meters of X2.5 rice)
Plate is rubbed by under and hauls out the raw material that tiles outside frame, now about 2.5 meters of X4.5 rice of floor space, therefore floor space is very big；(2) bat
After one face kneading is complete, plate lifting need to be rubbed by, then by bat turn-over, therefore continuously can not work.
A kind of cartridge type is disclosed for CN102978828A after application bulletin and rubs cotton machine, what which was arranged rubs cotton stalk and cotton carding tire pressure
Tightly be affixed, main shaft driven by power set and rub cotton stalk rotation, make to rub cotton stalk cotton carding tire is completed to rub cotton action.This rubs cotton machine
Subject matter is that continuous kneading is realized to cotton carding tire.
Authorization Notice No. discloses one kind for CN204625958U and rubs cotton machine, its two lower cotton rubbing plate for arranging, and can rub
Automatically bat is overturn during cotton, it is possible to prepare in advance to need the bat for rubbing cotton next time, greatly improves and rub cotton
Efficiency.This is rubbed cotton machine and still suffers from problems with：(1) machine length and width size need to be more than 2 bat sizes, therefore floor space is very
Greatly.(2) machine can only rub one face of bat every time, it is impossible to the kneading to bat two sides is completed in one procedure.
Utility model content
The purpose of this utility model is intended to, for above-mentioned problems of the prior art, there is provided a kind of bat kneading sets
It is standby, continuous kneading can be realized, two-sided kneading is capable of achieving by further improving, while simplifying device structure, reduce space and account for
With rate.
To reach above-mentioned purpose, this utility model employs the following technical solutions to realize.
The bat kneading equipment that this utility model is provided, including bat kneading mechanism, drive kneading mechanism to produce kneading
Reciprocating device and the rotating mechanism that bat continuous horizontal moves, the roller of rubbing for constituting kneading mechanism is made to drive in rotating mechanism
Lower rotation.The effect that the reciprocating action of roller horizontal plane produces kneading is rubbed, the rotation for rubbing roller makes bat continuously move horizontally,
So as to realize continuous kneading.
Above-mentioned bat kneading equipment, is rubbed the above and or below that roller is placed in bat, and is contacted with bat.Rub roller placement
When above bat, can kneading bat upper surface, when rubbing roller and being placed in below bat, can kneading bat lower surface；If at one
When placement rubs rod up and down simultaneously in machine, the kneading to bat top and bottom can be just completed in one procedure, so as to realize to cotton
Double cotton kneadings of tire, more than one times of raising work efficiency.It is circle to rub roller, forms a wedge face with the contact surface of bat, rubs
Roller is rotated in kneading, and kneading forms a process from shallow to deep, so that kneading effect is more preferably, it is in hgher efficiency.Kneading machine
Structure further includes frame, rubs roller and is arranged on frame two ends by rotating shaft.
Above-mentioned bat kneading equipment, the bias that reciprocating device is mainly rotated by the first motor and by the first motor
Unit is constituted, and eccentric unit is connected with kneading mechanism frame, and under the drive of eccentric unit, kneading mechanism produces in the horizontal plane
Swing.
Above-mentioned bat kneading equipment, the effect of eccentric unit are to produce eccentric rotary, under the effect of eccentric unit, kneading machine
Structure produces swing in the horizontal plane.Therefore various eccentric units can be designed according to its purpose, this utility model adopts following two
Kind of mode is realizing above-mentioned purpose.In a kind of implementation of wherein eccentric unit eccentric unit include synchronous pulley, first gear,
Two second gears and eccentric shaft；Synchronous pulley is connected by the output pulley that Timing Belt is arranged with the first motor output end, together
Step belt wheel is connected with first gear by the first connecting shaft, and drives first gear synchronous axial system, and the first connecting shaft two ends pass through
Bearing is arranged on equipment supporter；First gear both sides are respectively arranged with the second gear being engaged with, and second gear is by the
Two connecting shafts are connected with eccentric shaft one end, and the two ends of the second connecting shaft are arranged on equipment supporter by bearing, and eccentric shaft is another
End is connected with upper rack；Can be bolted between above-mentioned second connecting shaft and eccentric shaft；Above-mentioned eccentric shaft and frame
Between can pass through ring flange or bearing and realize being coupled；Under the first Motor drive, synchronous pulley drives first gear coaxial
Rotation, first gear drive second gear to rotate, and second gear Jing eccentric shaft drives frame to circle in the horizontal plane.Partially
In another implementation of heart unit, eccentric unit includes eccentric belt wheel, the first link rod, slide block and the second link rod；Eccentric band
The circumference side of wheel is connected by the output pulley that Timing Belt is arranged with the first motor output end, eccentric belt wheel end face off-center
Axis hole be connected by one end of connector and the first link rod, the other end of the first link rod is connected with slide block by connector, is slided
Block is connected with frame by the second link rod, and slide block is placed on equipment supporter on the slide rail with plane-parallel；It is electric first
Under machine drives, eccentric belt wheel band movable slider is moved back and forth along slide rail, so as to drive frame in the horizontal plane along slide block moving direction
Reciprocally swinging.
Above-mentioned bat kneading equipment, rotating mechanism are mainly made up of the second motor, chain, sprocket wheel and carrying roller and/or pressure roller,
Second motor output shaft is connected with reductor input shaft；Chain is connected across the output chain gear of the output shaft of reductor, carrying roller end
On sprocket wheel and synchronous sprocket wheel；Synchronous sprocket wheel is by driving snake with to rub the rotating shaft that roller be connected connected；Under the second Motor drive, chain
Bar drives synchronous sprocket wheel rotation, and roller is rubbed in the drive of synchronous sprocket wheel Jing driving snake carries out rotation, and bat can be connected for the rotation for rubbing roller
Continuous moves horizontally, so as to realize continuous kneading.Synchronous sprocket wheel and carrying roller end sprocket wheel are located at the both sides of Timing Belt respectively, so that
Chain is in tensioning state and both direction of rotation are contrary.Synchronous sprocket wheel is installed on the bearing of equipment supporter by axle,
It is provided with seat for adjusting synchronous sprocket wheel position so that the elongated hole of chain tension.Pressure roller and carrying roller are a relative concepies,
Will be typically located more than bat and be referred to as pressure roller, the referred to as carrying roller below bat；The Main Function of pressure roller and carrying roller is
Bat is supported, additionally, the rotation of pressure roller and carrying roller can also aid in and rub roller and move horizontally bat；Which part or whole pressure rollers
And/or carrying roller two ends are arranged on equipment supporter by bearing box, bearing box internal upper part is accommodated and adjusts spring, and lower containment slides
Bearing, bearing box top design have the work for penetrating the internal regulating bolt contacted with regulation spring for regulation spring pressure
With, so as to adjusting pressure roller and carrying roller, pressure roller (or carrying roller) and rubbing the gap between roller, due to the bat of different-thickness, its compression
Variable thickness sample afterwards, makes the bat of different-thickness have the thrust of a relative constancy by adjusting spring；Pressure roller and support
The two ends of roller are connected with sliding bearing respectively, and the end of laterally zygomorphic pressure roller and carrying roller at least one end is provided with intermeshing
Gear, carrying roller drive pressure roller rotation by meshed gears；The quantity of pressure roller and carrying roller can be multiple, can enter according to demand
Row arrange, general pressure roller (or carrying roller) positioned at the both sides for rubbing roller, and and set the relative position of roller, pressure roller (or carrying roller) is rubbed respectively
Put carrying roller (or pressure roller), and carrying roller (or pressure roller) with rub the distance between roller, pressure roller (or carrying roller) place plane less than bat
Thickness, to improve bat kneading effect.Above-mentioned second motor and speed reducer can be substituted using deceleration frequency modulation motor, to reduce sky
Between area occupied.
Above-mentioned bat kneading equipment, the equipment are further included for carrying the conveyer belt of bat, the realization side of conveyer belt
Formula can be by various, and in one of which implementation, conveyer belt two ends are supported with two carrying rollers, for supporting the carrying roller of conveyer belt
Two ends warp beam is held and is installed on equipment supporter, and one of them is located at bat and sends into port, and another sends port positioned at bat, and
Send, thus under the driving of the second motor, chain-driving carrying roller rotation, transmission
Band is transmitted under the drive of carrying roller, is rubbed below roller so as to bat is sent into, is so just realized and send automatically cotton, and kneading is good
Bat is sent from the opposite side of conveyer belt.Bat sends into the position of port Idler bearing can be according to the position and equipment for rubbing roller
Size be adjusted, equipment supporter side is disposed in this utility model and is extended in the gripper shoe for.
Above-mentioned bat kneading equipment, the quantity of reciprocating device are adjusted with the quantity of kneading mechanism, kneading mechanism
Quantity can be adjusted as needed, can for example be arranged in parallel one or more than one kneading mechanism, it is also possible to set
Upper and lower kneading mechanism is put, upper and lower kneading mechanism can be symmetrical arranged, or shift to install；When using upper and lower kneading mechanism
When, the kneading to bat top and bottom can be just completed in one procedure, so as to realize the double cotton kneadings to bat, work effect is improved
More than one times of rate.The structure of the reciprocating device of increase is referred to previously described structure.It is upper and lower for what is shifted to install
Kneading mechanism, in order that rubbing, bat bearing up-down force at roller is uniform, needs the relative position for rubbing roller to arrange with to rub roller isostructural
Big carrying roller, big support cotton roller are connected on equipment supporter by plain bearing housing.In addition, for adopt upper and lower kneading structure when, pass
Before sending band to extend only to down rub roller or subiculum cotton roller from bat feeding port.
Above-mentioned bat kneading equipment, the quantity of rotating mechanism can also be adjusted with the change for rubbing roller quantity, in addition
A kind of relatively simple adjustment mode is, with the quantity for rubbing roller increase synchronous sprocket wheel in above-mentioned rotational structure.It is upper and lower with bat
As a example by side is provided with the equipment of kneading mechanism, rotating mechanism can arrange two synchronous sprocket wheels, chain on the basis of said structure
Bar bridges two synchronous sprocket wheels, and it is connected that two synchronous sprocket wheels rub rotating shaft that roller be connected with upper and lower two by driving snake respectively.
Two synchronous sprocket wheels may be located at the outside that the inner side of chain can also be located at Timing Belt, or one of synchronous sprocket wheel is located at chain
The inner side of bar, another synchronous sprocket wheel are located at the outside of chain.In rotating mechanism, the quantity of pressure roller (or carrying roller) and position can
To be adjusted according to the concrete arrangement for rubbing roller, in preferred embodiment, set in the both sides for rubbing roller and relative side
Put pressure roller (or carrying roller), in addition the relative position of pressure roller (or carrying roller) be also provided with carrying roller (or) pressure roller, so as to preferably to cotton
Tire is positioned and supporting role.
Above-mentioned bat kneading equipment, rotating mechanism directly can also be realized using reducing motor or motor, rub roller
Synchronously rotated with conveyer belt by Motor drive.
Above-mentioned bat kneading equipment, equipment supporter are used to install reciprocating device, kneading mechanism, rotating mechanism；Ability
Field technique personnel can be installed in suitable position according to the description to each mechanism structure and function.
Compared with prior art, this utility model has the advantages that：
1st, due to this utility model adopt rub roller reciprocating device drive download horizontal plane in it is reciprocating, together
When rotating mechanism drive under carry out rotation, so as to, make bat continuously be moved horizontally while kneading is carried out to bat,
Realize continuous kneading；
2nd, roller section is rubbed for circular due to what this utility model was adopted, form a wedge cotton with bat contact surface, rub roller
The kneading when rotating, is a process from shallow to deep, improves the kneading effect to bat, while also improving kneading effect
Rate；
3rd, rub up and down roller as bat kneading equipment of the present utility model can be disposed simultaneously, can complete in one procedure
Kneading to bat top and bottom, more than one times of raising effect；
4th, roller is rubbed on width more than bat due to what this utility model was adopted, but in active length, only have bat long
A quarter of degree or so, and elevating mechanism is not needed, and reciprocating device and rotating mechanism are separately positioned on equipment
Above and below frame, therefore equipment overall structure is compact, floor space is substantially reduced, and also reduces its bulk；
5th, due to the rotating mechanism that this utility model is adopted, can not only drive and rub roller and realize rotation, and can drive
The conveyer belt for carrying bat rotates automatic hello the cotton of realization and goes out cotton, and the pressure roller and/or carrying roller of setting can be realized to bat
Positioning and supporting role.
Description of the drawings
The bat kneading equipment front view of Fig. 1 this utility model embodiment 1.
The bat kneading equipment side view of Fig. 2 this utility model embodiment 1.
The bat kneading equipment front view of Fig. 3 this utility model embodiment 2.
The bat kneading equipment side view of Fig. 4 this utility model embodiment 2.
The bat kneading equipment front view of Fig. 5 this utility model embodiment 3.
The bat kneading equipment side view of Fig. 6 this utility model embodiment 3.
The bat kneading equipment front view of Fig. 7 this utility model embodiment 4.
The bat kneading equipment side view of Fig. 8 this utility model embodiment 4.
The bat kneading equipment front view of Fig. 9 this utility model embodiment 5.
The bat kneading equipment side view of Figure 10 this utility model embodiment 5.
Wherein, 1- reciprocating devices, 101, the first motors of 111-, 102- synchronous pulleys, 103- first gears, 104-
Two gears, 105,113- Timing Belts, 106- eccentric shafts, 112- bias belt wheels, the first link rods of 114-, 115- slide blocks, 116- second
Link rod；
2- kneadings mechanism, 201- frames, 202- rub roller；
3- rotating mechanisms, 301- driving snakes, 302- chains, the second motors of 303-, 304- synchronous sprocket wheels, 305- slow down
Machine, 306- pressure rollers, 307- carrying rollers, the big carrying rollers of 308-；
4- equipment supporters, 401- main supports, 402- assistant supports；
5- bats；6- conveyer belts.
Specific embodiment
All features disclosed in this specification, or disclosed all methods or during the step of, except mutually exclusive
Feature and/or step beyond, can combine by any way.
Any feature disclosed in this specification (including any accessory claim, summary and accompanying drawing), except non-specifically is chatted
State, can be replaced by other equivalent or alternative features with similar purpose.I.e. unless specifically stated otherwise, each feature is
An example in a series of equivalent or similar characteristics.
Embodiment 1
The bat kneading equipment that the present embodiment is provided, including reciprocating device 1, kneading mechanism 2, rotating mechanism 3 and peace
The equipment supporter 4 of each mechanism is filled, kneading mechanism 2 realizes swinging under the drive of reciprocating device 1 in the horizontal plane, to cotton
Tire produces kneading effect, and rotating mechanism 3 drives the roller 202 of rubbing of kneading mechanism 2 to be rotated, makes bat continuous in the horizontal plane
Move in one direction.
As shown in Figures 1 and 2, kneading mechanism 2 is by frame 201 and rubs roller 202 and constitutes, and frame 201 is accommodated and rubs roller due to one
202 housing, rubs roller 202 and is partially disposed in housing, rubs 202 two ends of roller and the installation for being installed to frame two ends is held by rotating shaft warp beam
In hole.
As shown in Figures 1 and 2, reciprocating device 1 is main is made up of the first motor 101 and eccentric unit, eccentric unit
Including synchronous pulley 102,103, two second gears 104 of first gear and two eccentric shafts 106, synchronous pulley 102 is by same
Walk and be connected with 105 output pulleys arranged with 101 outfan of the first motor, synchronous pulley 102 passes through the first connecting shaft and first
Gear 103 connects, and 103 both sides of first gear are respectively arranged with the second gear 104 being engaged with, and second gear 104 is by the
Two connecting shafts coordinate connected with 106 end of eccentric shaft, and 106 other end of eccentric shaft is connected with 201 top of frame by ring flange.
As shown in Figures 1 and 2, rotating mechanism 3 is main by driving snake 301, chain 302, the second motor 303, synchronous chain
304,2 pressure rollers 306 of wheel and 3 carrying rollers 307 are constituted, and 303 output shaft of the second motor is connected with 305 input shaft of reductor, chain
302 are connected across on the end belt wheel and synchronous sprocket wheel 304 of the output pulley of 305 output shaft of reductor, 3 carrying rollers 307, synchronous chain
, respectively positioned at the both sides of chain 302,3 carrying rollers 307 are rubbed with rubbing roller 202 and being located at respectively for wheel 304 and 307 end belt wheel of carrying roller
The pressure roller 306 of 202 both sides of roller is relative, and relative rubs between roller 202 and carrying roller 306 or relative pressure roller 306 and carrying roller 307
Distance less than bat thickness, synchronous sprocket wheel 304 is by driving snake 301 with to rub the rotating shaft that roller 202 be connected connected.
As shown in Figures 1 and 2, the bat kneading equipment also includes conveyer belt 6, and conveyer belt 6 is supported by two carrying rollers 307,
One of carrying roller is located at bat and sends into port, and another carrying roller is sending port and being connected with chain and (scheme positioned at bat
The carrying roller of the rightmost side in 2).
As shown in Figures 1 and 2, equipment supporter 4 includes main support 401 and assistant support 402；Main support 401 is tied for cuboid
Structure, assistant support 402 are installation and two crossbeams each up and down on main support 401.First motor 101 is fixed on assistant support 402
Side, the first connecting shaft and the two ends of the second connecting shaft pass through bearing and bearing block is arranged on 402 liang of parallel crossbeams of assistant support
On.401 middle beam two ends of main support are provided with bearing box, and bearing box internal upper part is accommodated and adjusts spring, lower containment sliding axle
Hold, adjust spring by the regulating bolt at the top of bearing box to adjust the effect of spring pressure, so as to adjust pressure roller 306 with
Gap between carrying roller 307, the bat of different-thickness, the thickness after its compression are different, can be made not by adjusting spring
The bat of stack pile has the thrust of a relative constancy；The two ends of pressure roller and carrying roller are connected with sliding bearing respectively, up and down
Symmetrical pressure roller 306 and carrying roller 307 are not provided with the end of sprocket wheel one end and are provided with pitch wheel, and carrying roller is by engagement
Gear drives pressure roller rotation.Synchronous sprocket wheel is installed on the bearing of main support 401 by axle, is provided with same for adjusting on bearing
Step sprocket position is so that the elongated hole of chain tension.Second motor 303 and reductor 305 are arranged under the side of main support 401
On square crossbeam, the gripper shoe of the Idler bearing that conveyer belt 6 is supported for installation is extended in 401 side of main support.
The course of work of above-mentioned bat kneading equipment is：Start the first motor 101 and the second motor 303, in the first motor
Under 101 drive, synchronous pulley 102 drives 103 coaxial rotating of first gear, first gear 103 to drive second gear 104 to rotate,
104 Jing eccentric shafts of second gear 106 drive frame 201 to move in a circle in the horizontal plane；In the case where the second motor 303 drives, together
Step chain 302 is rotated with movable sprocket 304, and 304 Jing driving snakes of synchronous sprocket wheel 301 drive and rub roller 202, carrying roller 307 with dynamic pressure roller
306 make synchronous axial system with conveyer belt 6；5 communicated band of bat 6 sends into working area, the quilt under the reciprocally swinging for rubbing roller 202 of bat 5
Kneading, and with rubbing roller 202, the rotation of pressure roller 306 and carrying roller 307 is continuously moved along, so as to realize continuous kneading.
The bat kneading equipment, rotating mechanism 3 directly can also be realized using reducing motor or motor, rub roller
202 pass through reducing motor or step motor drive makees synchronous axial system with conveyer belt 6.
Embodiment 2
The bat kneading equipment that the present embodiment is provided, including reciprocating device 1, kneading mechanism 2, rotating mechanism 3 and peace
The equipment supporter 4 of each mechanism is filled, kneading mechanism 2 realizes swinging under the drive of reciprocating device 1 in the horizontal plane, to cotton
Tire produces kneading effect, and rotating mechanism 3 drives the roller 202 of rubbing of kneading mechanism 2 to be rotated, makes bat continuous in the horizontal plane
Move in one direction.
As shown in Figures 3 and 4, kneading mechanism 2 is by frame 201 and rubs roller 202 and constitutes, and frame 201 is accommodated and rubs roller due to one
202 housing, rubs roller 202 and is partially disposed in housing, rubs 202 two ends of roller and the installation for being installed to frame two ends is held by rotating shaft warp beam
In hole.
As shown in Figures 3 and 4, reciprocating device 1 is main is made up of the first motor 111 and eccentric unit, eccentric unit
Including eccentric belt wheel 112, the first link rod 114, slide block 115 and the second link rod 116, the circumference side of eccentric belt wheel 112 is by same
Walk and be connected with 113 output pulleys arranged with 111 outfan of the first motor, the off-centered axis hole of 112 end face of eccentric belt wheel leads to
The one end for crossing connector and the first link rod 114 is connected, and the other end of the first link rod 114 is connected with slide block 115 by connector, sliding
Block 115 is connected by the second link rod 116 and frame, and slide block 115 is placed on the slide rail with plane-parallel.
As shown in Figures 3 and 4, rotating mechanism 3 is main by driving snake 301, chain 302, the second motor 303, synchronous chain
304,2 pressure rollers 306 of wheel and 4 carrying rollers 307 are constituted, and 303 output shaft of the second motor is connected with 305 input shaft of reductor, chain
302 are connected across on the end belt wheel and synchronous sprocket wheel 304 of the output pulley of 305 output shaft of reductor, 3 carrying rollers 307, synchronous chain
, respectively positioned at the both sides of chain 302,3 carrying rollers 307 are rubbed with rubbing roller 202 and being located at respectively for wheel 304 and 307 end belt wheel of carrying roller
The pressure roller 306 of 202 both sides of roller is relative, and relative rubs between roller 202 and pressure roller 306 or relative pressure roller 306 and carrying roller 307
Distance less than bat thickness, synchronous sprocket wheel 304 is by driving snake 301 with to rub the rotating shaft that roller 202 be connected connected.
As shown in Figures 3 and 4, the bat kneading equipment also includes conveyer belt 6, and conveyer belt 6 is supported by two carrying rollers 307,
One of carrying roller is located at bat and sends into port, and another carrying roller is sending port and being connected with chain and (scheme positioned at bat
The carrying roller of the rightmost side in 4).
Equipment supporter 4 includes main support 401 and assistant support 402；Main support 401 is rectangular structure, and assistant support 402 is peace
Two crossbeams each up and down on dress and main support 401.First motor 101 is fixed on the side of assistant support 402, the first connecting shaft and
The two ends of the second connecting shaft pass through bearing and bearing block is arranged on 402 liang of parallel crossbeams of assistant support.The two of pressure roller and carrying roller
End passes through rotating shaft respectively and the bearing of adaptation is arranged on the installation crossbeam of main support 401.Synchronous sprocket wheel is installed on master by axle
On the bearing of support 401, it is provided with bearing for adjusting synchronous sprocket wheel position so that the elongated hole of chain tension.Second motor
303 and reductor 305 be arranged on main support 401 side lower crossbeam on, 401 side of main support extend for install support
The gripper shoe of the Idler bearing of conveyer belt 6.
The course of work of above-mentioned bat kneading equipment is：Start the first motor 111 and the second motor 303, in the first motor
Under 111 drive, eccentric belt wheel 112 is moved back and forth along slide rail with movable slider 115, so as to drive frame 201 in the horizontal plane along sliding
115 moving direction reciprocally swinging of block；In the case where the second motor 303 drives, chain 302 drives synchronous sprocket wheel 304 to rotate, synchronous sprocket wheel
The drive of 304 Jing driving snakes 301 is rubbed roller 202, carrying roller 307 and pressure roller 306 and makees synchronous axial system with conveyer belt 6；5 communicated band of bat
6 send into working areas, bat 5 under the reciprocally swinging for rubbing roller 202 by kneading, and as the rotation for rubbing roller 202 is continuously moved along,
So as to realize continuous kneading.On equipment supporter on the slide rail axially in parallel with frame.
The bat kneading equipment, rotating mechanism 3 directly can also be realized using reducing motor or motor, rub roller
202 pass through reducing motor or step motor drive makees synchronous axial system with conveyer belt 6.
Embodiment 3
The bat kneading equipment that the present embodiment is provided, as shown in Figures 5 and 6, including two reciprocating devices 1, two
Kneading mechanism 2, rotating mechanism 3 and the equipment supporter 4 of each mechanism is installed, Liang Ge kneadings mechanism 2 and two reciprocating devices
Shift to install, kneading mechanism 2 realizes swinging under the drive of reciprocating device 1 in the horizontal plane, bat two sides is produced and is rubbed
Make and use, rotating mechanism 3 drives the roller 202 of rubbing of kneading mechanism 2 to be rotated, and makes bat in the horizontal plane continuously along a side
To movement.
As shown in Figures 5 and 6, two kneading mechanisms 2 are by frame 201 and rub roller 202 and constitute, and frame 201 is accommodated due to one
The housing of roller 202 is rubbed, roller 202 is rubbed and is partially disposed in housing, rubbed 202 two ends of roller and held by rotating shaft warp beam and be installed to frame two ends
In installing hole.
As shown in Figures 5 and 6, two reciprocating devices 1 are mainly made up of the first motor 101 and eccentric unit, eccentric
Unit includes synchronous pulley 102,103, two second gears 104 of first gear and two eccentric shafts 106, and synchronous pulley 102 leads to
Cross the output pulley that Timing Belt 105 arranged with 101 outfan of the first motor to be connected, synchronous pulley 102 by the first connecting shaft with
First gear 103 connects, and 103 both sides of first gear are respectively arranged with the second gear 104 being engaged with, and second gear 104 is led to
Cross the second connecting shaft and coordinate connected with 106 end of eccentric shaft, 106 other end of eccentric shaft is solid with 201 top of frame by ring flange
Even.
As shown in Figures 5 and 6, rotating mechanism 3 is main by two driving snakes 301, chain 302, the second motor 303, two
304,4 pressure rollers 306 of individual synchronous sprocket wheel and 5 rub roller composition, and 303 output shaft of the second motor is connected with 305 input shaft of reductor,
Chain 302 is connected across the output pulley of 305 output shaft of reductor, the end belt wheel of 4 carrying rollers 307 and two synchronous sprocket wheels 304
On, one of synchronous sprocket wheel 304 and 307 end belt wheel of carrying roller are located at the inner side of chain 302, and another sprocket wheel 304 is located at chain
On the outside of 302, there are 2 pressure rollers 306 and 2 carrying rollers 307 to be located at two both sides for rubbing roller 202, remaining pressure roller and 3 carrying rollers point respectively
There are not 2 to rub roller 202 positioned at two respectively with above-mentioned rubbing in roller 202, pressure roller 306 and carrying roller 307 relative pressure roller, 4 pressure rollers 306
Both sides, remaining pressure roller 306 with it is above-mentioned rub roller or pressure roller 306 it is relative and relative rub (or the carrying roller of roller 202 and pressure roller 306
307) or the distance between relative pressure roller 306 and carrying roller 307 less than bat thickness, each sprocket wheel 304 passes through driving snake
301 rotating shafts for correspondingly rubbing the connection of roller 202 are connected.
As shown in Figures 5 and 6, the bat kneading equipment also includes conveyer belt 6, and conveyer belt 6 is supported by two carrying rollers 307,
One of carrying roller is located at bat and sends into port, and another carrying roller is the front of roller to be rubbed under and is connected with chain.The bat
Kneading equipment further include to be socketed on another conveyer belt for rubbing on the continuous pressure roller 306 in roller side three, conveyer belt setting
The relative position of roller is rubbed under, to improve the patency that bat is moved in the horizontal direction, and increases effectively rubbing for lower kneading mechanism
System.
As shown in Figures 5 and 6, equipment supporter 4 includes main support 401 and assistant support 402；Main support 401 is tied for cuboid
Structure, to install and two crossbeams each up and down on main support 401, assistant support 402 needs peace installed in reciprocator to assistant support 402
The position of dress.Each the first motor 101 is fixed on the side of assistant support 402, and the two of each first connecting shaft and the second connecting shaft
End is arranged on 402 liang of parallel crossbeams of assistant support by bearing and bearing block.401 middle beam two ends of main support are provided with axle
Box is held, bearing box internal upper part is accommodated and adjusts spring, and lower containment sliding bearing adjusts spring by the regulation spiral shell at the top of bearing box
Bolt adjusting the elastic force of spring, so as to adjust the gap between pressure roller and carrying roller, the bat of different-thickness, after its compression
Thickness is different, the bat of different-thickness can be made to have the thrust of a relative constancy by adjusting spring；Pressure roller 306
It is connected with sliding bearing with the two ends of carrying roller 307 respectively, laterally zygomorphic pressure roller 306 and carrying roller 307 are not provided with sprocket wheel one end end
Portion is provided with pitch wheel, and carrying roller drives pressure roller rotation by meshed gears, the pressure roller relative with roller is rubbed up and down or
Carrying roller only passes through rotating shaft and bearing and bearing block and is arranged on the mounting rail of main support 401.Synchronous sprocket wheel is installed on by axle
On the bearing of main support 401, it is provided with bearing for adjusting synchronous sprocket wheel position so that the elongated hole of chain tension.Second is electric
Machine 303 and reductor 305 are arranged in the side lower crossbeam of main support 401, and 401 side of main support is extended for installation
The gripper shoe of the Idler bearing of support conveyer belt 6.
The course of work of above-mentioned bat kneading equipment is：Start two the first motors 101 and the second motor 303, first
Under motor 101 drives, synchronous pulley 102 drives 103 coaxial rotating of first gear, first gear 103 to drive 104 turns of second gear
Dynamic, 104 Jing eccentric shafts of second gear 106 drive frame 201 to move in a circle in the horizontal plane；In the case where the second motor 303 drives,
Chain 302 drives synchronous sprocket wheel 304 to rotate, and 304 Jing driving snakes of synchronous sprocket wheel 301 drive and rub roller 202, carrying roller 307 and pressure roller
306 make synchronous axial system with conveyer belt 6；5 communicated band of bat 6 sends into working area, and 5 two sides of bat is in the reciprocally swinging for rubbing roller 202
It is lower by kneading, and as the rotation for rubbing roller 202 is continuously moved along, so as to realize continuous kneading.
Roller is rubbed as the bat kneading equipment arranges two sets, can be therein past by two face kneading molding successively of bat
The implementation that multiple travel mechanism 1 can also be given in adopting embodiment 2, rotating mechanism 3 can also directly adopt reducing motor
Or motor is realizing, rubs roller 202 and synchronous axial system is made with conveyer belt 6 by reducing motor or step motor drive.
Embodiment 4
The bat kneading equipment that the present embodiment is provided, as shown in Figures 5 and 6, including two reciprocating devices 1, two
Kneading mechanism 2, rotating mechanism 3 and the equipment supporter 4 of each mechanism is installed, Liang Ge kneadings mechanism 2 and two reciprocating devices
It is oppositely arranged, kneading mechanism 2 realizes swinging under the drive of reciprocating device 1 in the horizontal plane, bat two sides is produced and is rubbed
Make and use, rotating mechanism 3 drives the roller 202 of rubbing of kneading mechanism 2 to be rotated, and makes bat in the horizontal plane continuously along a side
To movement.
As shown in Figures 7 and 8, two kneading mechanisms 2 are by frame 201 and rub roller 202 and constitute, and frame 201 is accommodated due to one
The housing of roller 202 is rubbed, roller 202 is rubbed and is partially disposed in housing, rubbed 202 two ends of roller and held by rotating shaft warp beam and be installed to frame two ends
In installing hole.
As shown in Figures 7 and 8, two reciprocating devices 1 are mainly made up of the first motor 101 and eccentric unit, eccentric
Unit includes synchronous pulley 102,103, two second gears 104 of first gear and two eccentric shafts 106, and synchronous pulley 102 leads to
Cross the output pulley that Timing Belt 105 arranged with 101 outfan of the first motor to be connected, synchronous pulley 102 by the first connecting shaft with
First gear 103 connects, and 103 both sides of first gear are respectively arranged with the second gear 104 being engaged with, and second gear 104 is led to
Cross the second connecting shaft and coordinate connected with 106 end of eccentric shaft, 106 other end of eccentric shaft is solid with 201 top of frame by ring flange
Even.
As shown in Figures 7 and 8, rotating mechanism 3 is main by two driving snakes 301, chain 302, the second motor 303, two
304,2 pressure rollers 306 of individual synchronous sprocket wheel and 3 carrying rollers 307 are constituted, and 303 output shaft of the second motor is connected with 305 input shaft of reductor
Connect, chain 302 is connected across the output pulley of 305 output shaft of reductor, the end belt wheel of 2 carrying rollers 307 and two synchronous sprocket wheels
304 rub on roller with, and one of synchronous sprocket wheel 304 and 307 end belt wheel of carrying roller are positioned at the inner side of chain 302, another sprocket wheel
304 are located on the outside of chain 302；As two are rubbed roller 202 relatively, 2 pressure rollers 306 are only needed here and 2 carrying rollers 307 are distinguished
Positioned at two both sides for rubbing roller 202, and relative rub the distance between roller 202 or relative pressure roller 306 and carrying roller 307 is less than cotton
The thickness of tire, each sprocket wheel 304 are connected by the rotating shaft that driving snake 301 correspondingly rubs the connection of roller 202.
As shown in Figures 7 and 8, the bat kneading equipment also includes conveyer belt 6 and another conveyer belt, and conveyer belt 6 is by two
Carrying roller 307 is supported, one of carrying roller be located at bat send into port, another carrying roller be rub under roller 202 front and with
Chain connects.In order to kneading of the kneading mechanism to bat is acted under the influence of not, conveyer belt 6 should be terminated in down before rubbing roller, then
Just moving horizontally for bat is realized in the presence of roller, pressure roller and carrying roller is rubbed up and down, bat is sent into kneading equipment.
As shown in Figures 7 and 8, equipment supporter 4 includes main support 401 and assistant support 402；Main support 401 is tied for cuboid
Structure, to install and two crossbeams each up and down on main support 401, assistant support 402 needs peace installed in reciprocator to assistant support 402
The position of dress.Each the first motor 101 is fixed on the side of assistant support 402, and the two of each first connecting shaft and the second connecting shaft
End is arranged on 402 liang of parallel crossbeams of assistant support by bearing and bearing block.401 middle beam two ends of main support are provided with axle
Box is held, bearing box internal upper part is accommodated and adjusts spring, and lower containment sliding bearing adjusts spring by the regulation spiral shell at the top of bearing box
Bolt adjusting the elastic force of spring, so as to adjust the gap between pressure roller 306 and carrying roller 307, the bat of different-thickness, its pressure
Thickness after tight is different, the bat of different-thickness can be made to have the thrust of a relative constancy by adjusting spring；
The two ends of pressure roller 306 and carrying roller 307 are connected with sliding bearing respectively, and laterally zygomorphic pressure roller and carrying roller are not provided with sprocket wheel one end end
Portion is provided with pitch wheel, and carrying roller drives pressure roller rotation by meshed gears.Synchronous sprocket wheel 304 is installed on by axle
On the bearing of main support 401, it is provided with bearing for adjusting synchronous sprocket wheel position so that the elongated hole of chain tension.Second is electric
Machine 303 and reductor 305 are arranged in the side lower crossbeam of main support 401, and 401 side of main support is extended for installation
The gripper shoe of the Idler bearing of support conveyer belt 6.
The course of work of above-mentioned bat kneading equipment is：Start two the first motors 101 and the second motor 303, first
Under motor 101 drives, synchronous pulley 102 drives 103 coaxial rotating of first gear, first gear 103 to drive 104 turns of second gear
Dynamic, 104 Jing eccentric shafts of second gear 106 drive frame 201 to move in a circle in the horizontal plane；In the case where the second motor 303 drives,
Chain 302 drives synchronous sprocket wheel 304 to rotate, and 304 Jing driving snakes of synchronous sprocket wheel 301 drive rubs roller 202 and pressure roller 306 and transmission
Band 6 makees synchronous axial system；5 communicated band of bat 6 send into working area, 5 two sides of bat under the reciprocally swinging for rubbing roller 202 by kneading,
And as the rotation for rubbing roller 202 is continuously moved along, so as to realize continuous kneading.
Roller is rubbed as the bat kneading equipment arranges two sets, can be therein past by two face kneading molding successively of bat
The implementation that multiple travel mechanism 1 can also be given in adopting embodiment 2, rotating mechanism 3 can also directly adopt reducing motor
Or motor is realizing, rubs roller 202 and synchronous axial system is made with conveyer belt 6 by reducing motor or step motor drive.
Embodiment 5
The support being different only in that the setting of roller relative position is rubbed of the bat kneading equipment that the present embodiment is given with embodiment 3
Roller replaces with and rubs the big carrying roller of roll structure identical, suitable due to rubbing the interaction force between roller and big carrying roller, such that it is able to
Another conveyer belt arranged in not needing embodiment 3, while conveyer belt to be foreshortened to the front of big carrying roller below bat.Two
The two ends of individual big carrying roller are connected on main support 401 by plain bearing housing.Big carrying roller is driven by chain 302 down；
Upper big carrying roller be connected with 202 one end of roller is above rubbed by driving snake 301, and on rub roller 202 and pass through 301 synchronization of another driving snake
Sprocket wheel 304 connects, and chain 302 drives synchronous sprocket wheel 304 to rotate, and the driving snake 301 that rotarily drives of synchronous sprocket wheel 304 drives
Rub roller 202 to rotate, another driving snake that rotarily drives for above rubbing roller 202 drives upper big carrying roller rotation.
One of ordinary skill in the art will be appreciated that embodiment described here is to aid in reader and understands this reality
With new principle, it should be understood that protection domain of the present utility model is not limited to such especially statement and embodiment.
One of ordinary skill in the art these technology enlightenments can make various without departing from this practicality according to disclosed in this utility model
New other substantive various concrete deformations and combination, these deformations and combination are still in protection domain of the present utility model.
Claims (10)
1. a kind of bat kneading equipment, it is characterised in that including bat kneading mechanism and drive kneading mechanism to produce the reciprocal of kneading
Roller rotation under rotating mechanism drive is rubbed by travel mechanism, constitute kneading mechanism.
2. bat kneading equipment according to claim 1, it is characterised in that described to rub roller both sides and its relative position is arranged
There are carrying roller and/or pressure roller.
3. bat kneading equipment according to claim 2, it is characterised in that the roller of rubbing is arranged on frame two by rotating shaft
End.
4. bat kneading equipment according to claim 3, it is characterised in that the reciprocating device is mainly electric by first
Machine and it is made up of the eccentric unit that the first motor is rotated, eccentric unit is connected with the frame of kneading mechanism.
5. bat kneading equipment according to claim 4, it is characterised in that the eccentric unit include synchronous pulley, first
Gear, second gear and eccentric shaft；Synchronous pulley is connected by the output pulley that Timing Belt is arranged with the first motor output end, together
Step belt wheel is connected with first gear by the first connecting shaft, and drives first gear synchronous axial system；First gear both sides set respectively
Be equipped with the second gear being engaged with, second gear is connected with eccentric shaft one end by the second connecting shaft, the eccentric shaft other end with
Upper rack is connected.
6. bat kneading equipment according to claim 4, it is characterised in that the eccentric unit include eccentric belt wheel, first
Link rod, slide block and the second link rod；The circumference side of eccentric belt wheel passes through the output band that Timing Belt and the first motor output end are arranged
Wheel connection, the off-centered axis hole of eccentric belt wheel end face are connected with one end of the first link rod by connector, the first link rod it is another
One end is connected with slide block by connector, and slide block is connected with frame by the second link rod, and slide block is placed on equipment supporter and machine
On the axially in parallel slide rail of frame.
7. according to the arbitrary described bat kneading equipment of claim 1 to 6, it is characterised in that the rotating mechanism is mainly by second
Motor, chain, synchronous sprocket wheel and carrying roller are constituted, and the second motor output shaft is connected with reductor input shaft；Chain is connected across deceleration
In the output pulley of the output shaft of machine, carrying roller end belt wheel and synchronous sprocket wheel；Synchronous sprocket wheel is connected with roller is rubbed by driving snake
Rotating shaft be connected.
8. according to the arbitrary described bat kneading equipment of claim 2 to 6, it is characterised in that pressure roller and/or carrying roller two ends pass through
Bearing box is arranged on equipment supporter, and bearing box internal upper part is accommodated and adjusts spring, lower containment sliding bearing, is set at the top of bearing box
In respect of the internal regulating bolt contacted with regulation spring is penetrated, pressure roller and/or carrying roller two ends are connected with sliding bearing respectively, up and down
Symmetrical pressure roller is provided with pitch wheel with the end of carrying roller at least one end.
9. according to the arbitrary described bat kneading equipment of claim 1 to 6, it is characterised in that the equipment includes that upper and lower two are rubbed
Mechanism processed and the matching reciprocating device for using, Liang Tai kneadings mechanism are symmetrical arranged or shift to install.
10. bat kneading equipment according to claim 9, it is characterised in that the rotating mechanism is provided with two synchronizations
Sprocket wheel, chain bridge two synchronous sprocket wheels, two synchronous sprocket wheels respectively by driving snake with upper and lower two rub that roller be connected turn
Axle is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621028452.1U CN206070115U (en) | 2016-08-31 | 2016-08-31 | A kind of bat kneading equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621028452.1U CN206070115U (en) | 2016-08-31 | 2016-08-31 | A kind of bat kneading equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206070115U true CN206070115U (en) | 2017-04-05 |
Family
ID=58435857
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621028452.1U Active CN206070115U (en) | 2016-08-31 | 2016-08-31 | A kind of bat kneading equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206070115U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107299479A (en) * | 2017-08-04 | 2017-10-27 | 颍上县鸿达纺织有限公司 | A kind of processing of Efficient textile is with rubbing cotton machine |
| CN107460688A (en) * | 2017-08-04 | 2017-12-12 | 颍上县鸿达纺织有限公司 | A kind of device that the upper and lower surface of bat can be processed |
| CN107630286A (en) * | 2017-10-30 | 2018-01-26 | 贵州省湄潭县卓越千层棉胎制品有限公司 | Single-candidate process equipment for cotton-wadded quilt |
| CN107974761A (en) * | 2017-12-22 | 2018-05-01 | 中山市得高行知识产权中心（有限合伙） | A kind of textile process is with rubbing cotton equipment |
| CN115387021A (en) * | 2022-08-09 | 2022-11-25 | 肥城泰西无纺材料有限公司 | Processing device for lyocell fiber flocculus |
-
2016
- 2016-08-31 CN CN201621028452.1U patent/CN206070115U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107299479A (en) * | 2017-08-04 | 2017-10-27 | 颍上县鸿达纺织有限公司 | A kind of processing of Efficient textile is with rubbing cotton machine |
| CN107460688A (en) * | 2017-08-04 | 2017-12-12 | 颍上县鸿达纺织有限公司 | A kind of device that the upper and lower surface of bat can be processed |
| CN107299479B (en) * | 2017-08-04 | 2019-05-21 | 颍上县鸿达纺织有限公司 | A kind of processing of Efficient textile is with rubbing cotton machine |
| CN107460688B (en) * | 2017-08-04 | 2019-12-24 | 颍上县鸿达纺织有限公司 | Device capable of processing upper and lower surfaces of cotton batting |
| CN107630286A (en) * | 2017-10-30 | 2018-01-26 | 贵州省湄潭县卓越千层棉胎制品有限公司 | Single-candidate process equipment for cotton-wadded quilt |
| CN107630286B (en) * | 2017-10-30 | 2022-12-20 | 贵州省湄潭县卓越千层棉胎制品有限公司 | Equal-amount processing equipment for cotton quilt |
| CN107974761A (en) * | 2017-12-22 | 2018-05-01 | 中山市得高行知识产权中心（有限合伙） | A kind of textile process is with rubbing cotton equipment |
| CN115387021A (en) * | 2022-08-09 | 2022-11-25 | 肥城泰西无纺材料有限公司 | Processing device for lyocell fiber flocculus |
| CN115387021B (en) * | 2022-08-09 | 2023-07-14 | 肥城泰西无纺材料有限公司 | Processing device for lyocell fiber flakes |
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