CN208247057U - A kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip - Google Patents

A kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip Download PDF

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Publication number
CN208247057U
CN208247057U CN201820385891.0U CN201820385891U CN208247057U CN 208247057 U CN208247057 U CN 208247057U CN 201820385891 U CN201820385891 U CN 201820385891U CN 208247057 U CN208247057 U CN 208247057U
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China
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application roll
arc
bamboo
ortho states
roller
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Expired - Fee Related
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CN201820385891.0U
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Chinese (zh)
Inventor
阳芳
曾超
刘君
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Hunan City University
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Hunan City University
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Abstract

The utility model discloses a kind of a kind of glue stationss suitable for arc ortho states recombined bamboo plate bamboo chip for reducing glue consumption, it includes upper application roll, lower application roll, upper application roll, lower application roll respectively include application roll roll shaft, and application roll set is arranged on application roll roll shaft;Application roll set surface is equipped with the groove to match with arc ortho states recombined bamboo plate bamboo chip or protrusion, and the groove or protrusion of upper application roll are corresponding with the protrusion of lower application roll or groove;Arcuately the inner arc of ortho states bamboo chip and outer arc carry out two-sided while gluing or single spreading to the glue stations of arc ortho states recombined bamboo plate bamboo chip;Upper application roll, lower application roll and arc ortho states bamboo chip are outer, inner arc radians are matched, only to its outer arc, inner arc cambered surface gluing, save glue amount;The spacing of application roll and upper smoothing roller, lower application roll and lower smoothing roller controls spread in adjustment;The horizontal space of application roll and upper smoothing roller realizes single or double gluing in adjustment.

Description

A kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip
Technical field
The utility model relates to a kind of production equipments of building materials, concretely relate to a kind of painting mucilage binding of bamboo matter building materials It sets, more particularly to a kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip.
Background technique
China's Forest Resources lack, afforestation rate and forest owning amount is lower per capita, and the useful log of large diameter is very Lack.The annual consumption of China's timber is risen to 6.1 billion cubic meters in 2016 by 1.8 billion cubic meters after 2002, except the country From outside first portion timber, import is relied primarily on, is more than at present 50% to the interdependency of imported timber, every year also with 10% speed Increase.As the environmental consciousness of various countries enhances, many countries have started to limit log outlet, and the timber kind for limiting outlet has reached More than 240 kinds, to guarantee rigid demand of the market to timber, the construction of base of timber strategy reserve should be reinforced, find substitute materials for wood and Improve timber utilization rate.China's bamboo and rattan resources are abundant, share bamboo class more than 30 and belong to more than 530 kinds, according to national 8th forest reserves The survey showed that, and 6,010,000 hectares of existing bamboo grove area, wherein the provinces such as Fujian, Jiangxi, Zhejiang and Hunan account for national natural bamboo forest Area is about 75%, and the provinces such as Zhejiang, Guangdong, Sichuan, Guangxi, Fujian and Anhui account for national bamboo grove area 77%.Bamboo plant tool There are unique biological, mechanics, ecological characteristics, while having both good economic, ecology and social benefit, it is considered to be future is most It is hopeful to substitute the plant of wooden resource with potentiality.Bamboo industry is the rising industry fully developed talents, in practice it has proved that, " with bamboo generation Wood ", " winning wood with bamboo " are effective.In recent years, bamboo industry is made to achieve in terms of promoting green to increase, building Modern Forestry aobvious Write achievement.China bamboo products application space just continues to develop and expands, traditional basket weaver's tool, bamboo plantation woods, bamboo product basis On, accelerate to expand to fields such as modern bamboo building materials, bamboo fibre, composite material, the energy.Bamboo industry be related to building materials, decoration, building, 10 multiple fields such as household, more than 100 thousands of kinds of series of bamboo product formation, the importance of bamboo wood are increasingly prominent.
However, these bamboo products or utilization rate of bamboo are low or cause gel content high because of impregnation, product is increased Cost and reduce environmental-protecting performance, economical and environmentally friendly performance is not high, and application range is restricted.As conservation culture is managed Read the development become increasingly popular with green material, high usage, low gel content, original ecological bamboo product gradually accepted and It vigorously advocates, how to develop bamboo wood ortho states material, how to break through and innovate processing technology, equipment and evaluation method etc. and become as wound New Bamboo Industry Development urgent problem to be solved.
The production method of original bamboo wood plate is that thick bamboo tube is radially cutd open into several pieces wide bamboo chips, goes ring, section every plane After outer of bamboo Huang, plate is fabricated at wide equal thickness bamboo chip, then through mechanical gluing, heat (cold).Because thick bamboo tube is tapered, bamboo chip is cutd open Cut wider, then when the wide processing of bamboo wood, cutting output is bigger, and utilization rate of bamboo is then lower, and therefore, bamboo chip working width is most wide general For 24 ㎜, utilization rate of bamboo is only 15%~35%.
Bamboo wood arc ortho states recombinant technique is Hunan forest-science academy and Beijing Forest Machinery Inst., State, Forest Bureau, Chinese woods A kind of new material of Ke Yuan timber industry research institute research, is the arc bamboo cane that whole bamboo is split into specification, goes to save, goes blueness, goes Huang, being processed into outer arc radius and the consistent arc bamboo sheet of interior arc radius is arc bamboo unit, then by the arc bamboo of certain roughness Unit is discharged side by side with the identical direction of its arc, by it is lateral and it is upper and lower be processed into plate, can as needed again will The processing of several layers of plate surface is smooth, assembly, sizing, extrusion forming form recombined material with different thickness.Also referred to as arc Ortho states recombined bamboo plate.
And the production method of arc ortho states bamboo chip recombination plates is because be ortho states arc milling, i.e., milling removal bamboo wood surface layer is thin Thin one layer of bamboo blueness (removal convex surface ring and bamboo wax part) and thin layer tabasheer (the removal siliceous tabasheer part of internal layer ), the yellow part of outer of bamboo for not influencing bonding quality is retained, therefore utilization rate of bamboo is high, up to 60%~80%, in addition retaining Bamboo wood original arc state, bamboo chip maximum action is up to 60 ㎜, and generally first with processing 40 ㎜ of bamboo chip action, the bamboo clappers thickness of processing is big, bamboo Material utilization rate is high, and it is green to remain with most bamboos, and bamboo blueness density is big, good toughness, and tensile strength is strong, and it is strong to be made into plate plate mechanics Degree is bigger, and furniture, structural material etc. is suitble to use material.
Wherein one of important procedure --- bamboo chip gluing when making arc ortho states recombined bamboo plate.Now use method for dip-coating And spraying.Dip-coating is that bamboo chip is put into glue, is pulled out after full wafer bamboo chip impregnation, then assembly makes plate, this method bamboo chip Comprehensive gluing (two sides originally can not gluing), impregnation resin content is big, and glue waste is big, at high cost, content of formaldehyde in respective plates Also high;Glue spraying same glue waste is big, and when glue spraying can not be only to bamboo chip glue spraying, and the peripheral position of corresponding bamboo chip also sprays Glue, therefore glue wastage is big, and working environment is poor, it is if glue contains poisonous and harmful substance, then very unfavorable to direct labor's health; And the glue spreader that there is now is not suitable for arc bamboo sheet gluing.After bamboo chip is made, two kinds of methods are glued to bamboo chip, through Three Dimensional Thermal (cold) pressure manufactures plate.
Summary of the invention
The purpose of the utility model is to provide a kind of one kind for reducing glue consumption to be suitable for arc ortho states recombined bamboo plate bamboo The glue stations of piece.
The utility model, which adopts the following technical scheme that, realizes its goal of the invention, and one kind being suitable for arc ortho states Recombined bamboo The glue stations of plate bamboo chip, it includes rack, rack be equipped with corresponding installation up and down and by power-actuated upper rubber-coated mechanism, Lower rubber-coated mechanism, the top that upper rubber-coated mechanism is located in rack are equipped with size tub, the upper rubber-coated mechanism, lower rubber-coated mechanism it Between be connected with the sizing thickness of workpiece tune that adjustable upper rubber-coated mechanism height adjusts rubber-coated mechanism Yu lower rubber-coated mechanism spacing Screw rod is saved,
The upper rubber-coated mechanism includes upper holder, be equipped on upper holder by power-actuated upper application roll, on Smoothing roller, upper application roll, upper smoothing roller roll shaft be parallel, horizontal setting, be projected at the gum outlet of the size tub and apply Between rubber roller and upper smoothing roller, the upper smoothing roller is connected with for adjusting upper smoothing roller and upper application roll horizontal space and two The upward adjustment screw of glue amount between person,
The lower rubber-coated mechanism includes lower fixed frame, is equipped on the lower fixed frame by power-actuated lower sizing Roller, lower smoothing roller, lower application roll, lower smoothing roller roll shaft be parallel, horizontal setting, the lower smoothing roller is connected with for adjusting Whole lower smoothing roller and lower application roll horizontal space and the between the two lower adjustment screw of glue amount,
The upper application roll, lower application roll respectively include application roll roll shaft, are arranged with and apply respectively on each application roll roll shaft Rubber roller set;The application roll set surface is equipped with to match with the outer arc of arc ortho states recombined bamboo plate bamboo chip or the radian of inner arc Groove or protrusion, the groove of the upper application roll or protrusion it is corresponding with the protrusion of lower application roll or groove;
Interval is equipped between adjacent two groove in application roll set surface or protrusion, i.e. application roll set surface is one section recessed One section of smooth roller set is connected after slot or protrusion, reconnects adjacent another groove or protrusion, the side of two adjacent grooves or protrusion Edge is mutually not attached to.
The both ends of application roll set described in the utility model are equipped with the ring flange for being connected to application roll set, for locking sizing Roller covers each segment and plays the role of keeping off glue.
The utility model application roll set (is replaced by removable application roll segment according to the arc ortho states bamboo chip of different size The application roll segment of different radians) it is sequentially connected composition, passing through connection pin connection between adjacent two application roll segment, (connecting pin can For cylindrical body or prism);The application roll segment include be placed on axis interior roller (steel rider), the rubber roller that is sheathed on outside interior roller (rubber rollers), roll surfaces are the groove to match with the outer arc of arc ortho states recombined bamboo plate bamboo chip or the radian of inner arc or convex It rises;Since there are mismachining tolerances for arc ortho states bamboo chip, in order to sufficiently be coated with, using has certain elastically-deformable rubber roller to be applicable in In the arc ortho states bamboo chip with individual difference.
The utility model offers spin coating groove, so that the glue on rubber roller is more uniformly distributed.
Ring flange described in the utility model is connected to the outside of the interior roller positioned at nearly application roll roll shaft both ends, with application roll It is locked and is connected by screw.
Due to the adoption of the above technical scheme, the utility model preferably realizes goal of the invention, arc ortho states Recombined bamboo The glue stations of plate bamboo chip uses upper application roll, the lower application roll to match with the outer arc of arc ortho states bamboo chip, inner arc radians, Only to the outer arc of arc ortho states bamboo chip, inner arc cambered surface gluing, glue consumption is greatly saved, reduces production cost, arc obtained Shape ortho states recombined bamboo plate is more environmentally friendly;It is adjusted between upper rubber-coated mechanism, lower rubber-coated mechanism by sizing thickness of workpiece adjusting screw rod Spacing is with the arc ortho states bamboo chip suitable for different-thickness;It is even under by adjusting upper application roll and upper smoothing roller, lower application roll The horizontal space of rubber roller realizes the control of spread;By adjusting upper application roll and upper smoothing roller horizontal space realize single side or Two-sided gluing.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of upper application roll, lower application roll in the utility model embodiment 1;
Fig. 3 is the structural schematic diagram of upper application roll, lower application roll in the utility model embodiment 2;
Fig. 4 is the structural schematic diagram of spin coating groove in the utility model embodiment 2.
In figure: 1, rack;2, power;4, lower smoothing roller;5, lower adjustment screw;6, upward adjustment screw;7, upper holder;8, Upper smoothing roller;10, upper application roll;11, it is glued thickness of workpiece adjusting screw rod;12, lower fixed frame;13, lower application roll;14, it is glued Roller roll shaft;15, ring flange;16, groove;17, application roll set;18, raised;19, interior roller;20, rubber roller;21, connecting pin;22, even Glue groove.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and embodiments.
Embodiment 1:
As seen from Figure 1, Figure 2, a kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip, it includes rack 1, Rack 1 is equipped with corresponding installation up and down and the upper rubber-coated mechanism, the lower rubber-coated mechanism that are driven by power 2, is located at upper gluing in rack 1 The top of mechanism is equipped with size tub, and it is high that adjustable upper rubber-coated mechanism is connected between the upper rubber-coated mechanism, lower rubber-coated mechanism Degree adjusts the sizing thickness of workpiece adjusting screw rod 11 of upper rubber-coated mechanism and lower rubber-coated mechanism spacing,
The upper rubber-coated mechanism includes upper holder 7, and the upper application roll driven by power 2 is equipped on upper holder 7 10, upper smoothing roller 8, upper application roll 10, upper smoothing roller 8 roll shaft be parallel, horizontal setting, at the gum outlet of the size tub It is projected between application roll 10 and upper smoothing roller 8, the upper smoothing roller 8 is connected with for adjusting upper smoothing roller 8 and above applying The upward adjustment screw 6 of 10 horizontal space of rubber roller and between the two glue amount,
The lower rubber-coated mechanism includes lower fixed frame 12, is equipped on the lower fixed frame 12 and to be driven by power 2 Lower application roll 13, lower smoothing roller 4, lower application roll 13, lower smoothing roller 4 roll shaft be parallel, horizontal setting, the lower smoothing roller 4 It is connected with for adjusting lower smoothing roller 4 and lower 13 horizontal space of application roll and the between the two lower adjustment screw 5 of glue amount,
The upper application roll 10, lower application roll 13 respectively include application roll roll shaft 14, on each application roll roll shaft 14 respectively It is arranged with application roll set 17;The application roll covers 17 surfaces equipped with the outer arc or inner arc with arc ortho states recombined bamboo plate bamboo chip The groove 16 that matches of radian or protrusion 18, the groove 16 of the upper application roll 10 or protrusion 18 and lower application roll 13 it is convex Rise 18 or groove 16 it is corresponding;
The application roll, which covers, is equipped with interval between adjacent two groove 16 in 17 surfaces or protrusion 18, i.e. application roll covers 17 surfaces To connect one section of smooth roller set after one section of groove 16 or protrusion 18, adjacent another groove 16 or protrusion 18, two-phase are reconnected Adjacent groove 16 or the edge of protrusion 18 are mutually not attached to.
The both ends of application roll set 17 described in the utility model are equipped with the ring flange 15 for being connected to application roll set 17, for locking Tight application roll set 17 simultaneously plays the role of keeping off glue.
When utility model works, in rack 1 be located at upper rubber-coated mechanism above size tub in glue by being projected on Gum outlet outflow between application roll 10 and upper smoothing roller 8, between the supreme application roll 10 of drip and upper smoothing roller 8;Upper application roll 10 inwardly rotate towards each other with upper smoothing roller 8, make the viscous rolling of glue on upper application roll 10, upper smoothing roller 8;Extra glue is applied from above Gap drippage between rubber roller 10 and upper smoothing roller 8 is flow between lower application roll 13 and lower smoothing roller 4, with application roll 13 at present with Lower smoothing roller 4 rotates towards each other outward, makes the viscous rolling of glue on lower application roll 13, lower smoothing roller 4;At this point, arc ortho states Recombined bamboo Plate bamboo chip is pushed with horizontal motion to be entered between upper rubber-coated mechanism, lower rubber-coated mechanism, i.e., upper application roll 10 and lower sizing Between roller 13 and upper smoothing roller 8 and lower smoothing roller 4;And the diameter of upper application roll 10, lower application roll 13 is respectively greater than upper smoothing roller 8, the diameter of lower smoothing roller 4, upper smoothing roller 8, lower smoothing roller 4 do not contact arc ortho states recombined bamboo plate bamboo chip;At this point, upper sizing Roller 10, the corresponding groove 16 in 13 surface of lower application roll or raised 18 used times are to the outer arc of arc ortho states recombined bamboo plate bamboo chip or interior Arc while gluing;When to the arc ortho states recombined bamboo plate bamboo chip progress single spreading positioned at arc ortho states recombined bamboo plate end When, it is only necessary to the horizontal space between upper smoothing roller 8 and upper application roll 10 is adjusted by upward adjustment screw 6, expands the two spacing Greatly, application roll 10, upper smoothing roller 8 is made to make glue while not contacting glue (the clean upper application roll 10 of replacement, upper smoothing roller 8) Liquid is only on drip to lower application roll 13, lower smoothing roller 4, to practice single spreading.
Embodiment 2:
By Fig. 1, Fig. 3, Fig. 4 it is found that a kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip, it includes machine Frame 1, rack 1 are equipped with corresponding installation up and down and the upper rubber-coated mechanism, the lower rubber-coated mechanism that are driven by power 2, are located in rack 1 upper The top of rubber-coated mechanism is equipped with size tub, and adjustable upper glue spreader is connected between the upper rubber-coated mechanism, lower rubber-coated mechanism Structure height is the sizing thickness of workpiece adjusting screw rod 11 for adjusting upper rubber-coated mechanism and lower rubber-coated mechanism spacing,
The upper rubber-coated mechanism includes upper holder 7, and the upper application roll driven by power 2 is equipped on upper holder 7 10, upper smoothing roller 8, upper application roll 10, upper smoothing roller 8 roll shaft be parallel, horizontal setting, at the gum outlet of the size tub It is projected between application roll 10 and upper smoothing roller 8, the upper smoothing roller 8 is connected with for adjusting upper smoothing roller 8 and above applying The upward adjustment screw 6 of 10 horizontal space of rubber roller and between the two glue amount,
The lower rubber-coated mechanism includes lower fixed frame 12, is equipped on the lower fixed frame 12 and to be driven by power 2 Lower application roll 13, lower smoothing roller 4, lower application roll 13, lower smoothing roller 4 roll shaft be parallel, horizontal setting, the lower smoothing roller 4 It is connected with for adjusting lower smoothing roller 4 and lower 13 horizontal space of application roll and the between the two lower adjustment screw 5 of glue amount,
The upper application roll 10, lower application roll 13 respectively include application roll roll shaft 14, on each application roll roll shaft 14 respectively It is arranged with application roll set 17;The application roll covers 17 surfaces equipped with the outer arc or inner arc with arc ortho states recombined bamboo plate bamboo chip The groove 16 that matches of radian or protrusion 18, the groove 16 of the upper application roll 10 or protrusion 18 and lower application roll 13 it is convex Rise 18 or groove 16 it is corresponding.
The both ends of application roll set 17 described in the utility model are equipped with the ring flange 15 for being connected to application roll set 17, for locking Tight application roll covers 17 each segments and plays the role of keeping off glue.
The utility model application roll set 17 is by removable application roll segment (according to the arc ortho states bamboo chip 26 of different size Replace the application roll segment of different radians) it is sequentially connected composition, it is connected between adjacent two application roll segment by connecting pin 21;Institute The rubber roller 20 that the application roll segment stated includes the interior roller 19 being placed on axis, is sheathed on outside interior roller 19, roll surfaces are and arc is former The groove 16 or protrusion 18 that the outer arc of state recombined bamboo plate bamboo chip or the radian of inner arc match;Since arc ortho states bamboo chip 26 is deposited In mismachining tolerance, in order to sufficiently be coated with, use with certain elastically-deformable rubber roller to be suitable for the arc with individual difference Shape ortho states bamboo chip 26.
Spin coating groove 22 is offered on the utility model rubber roller, so that the glue on rubber roller is more uniformly distributed.
Ring flange 15 described in the utility model is connected to the outside of the interior roller 19 positioned at nearly 14 both ends of application roll roll shaft, with Application roll is locked by screw and is connected.
Remaining same embodiment 1.

Claims (7)

1. a kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip, it includes rack, and rack is equipped with by power Upper rubber-coated mechanism, the lower rubber-coated mechanism of driving, the upper rubber-coated mechanism includes by power-actuated upper application roll, upper spin coating Roller, the upper smoothing roller is connected with the upward adjustment screw for adjusting upper smoothing roller Yu upper application roll horizontal space, described Lower rubber-coated mechanism includes by power-actuated lower application roll, lower smoothing roller, and the lower smoothing roller is connected with for even under adjusting The lower adjustment screw of rubber roller and lower application roll horizontal space,
It is characterized in that the upper application roll, lower application roll respectively include application roll roll shaft, it is arranged respectively on each application roll roll shaft There is application roll set;The application roll set surface is equipped with and the outer arc of arc ortho states recombined bamboo plate bamboo chip or the radian phase of inner arc Matched groove or protrusion, the groove or protrusion of the upper application roll are corresponding with the protrusion of lower application roll or groove.
2. a kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip according to claim 1, it is characterized in that The both ends of the application roll set are equipped with the ring flange for being connected to application roll set.
3. a kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip according to claim 1, it is characterized in that The application roll set is sequentially connected by removable application roll segment and is constituted, and adjacent two application roll passes through connecting pin between segment Connection;The rubber roller that the application roll segment includes interior roller, is sheathed on outside interior roller, roll surfaces are to recombinate bamboo clappers with arc ortho states The groove or protrusion that the outer arc of material bamboo chip or the radian of inner arc match.
4. a kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip according to claim 2, it is characterized in that The application roll set is sequentially connected by removable application roll segment and is constituted, and adjacent two application roll passes through connecting pin between segment Connection;The rubber roller that the application roll segment includes interior roller, is sheathed on outside interior roller, roll surfaces are to recombinate bamboo clappers with arc ortho states The groove or protrusion that the outer arc of material bamboo chip or the radian of inner arc match.
5. a kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip according to claim 3, it is characterized in that Spin coating groove is offered on the rubber roller.
6. a kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip according to claim 4, it is characterized in that Spin coating groove is offered on the rubber roller.
7. a kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip, feature according to claim 4 or 6 It is the outside for the interior roller that the ring flange is connected to positioned at nearly application roll roll shaft both ends.
CN201820385891.0U 2018-03-21 2018-03-21 A kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip Expired - Fee Related CN208247057U (en)

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Application Number Priority Date Filing Date Title
CN201820385891.0U CN208247057U (en) 2018-03-21 2018-03-21 A kind of glue stations suitable for arc ortho states recombined bamboo plate bamboo chip

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108247779A (en) * 2018-03-21 2018-07-06 湖南城市学院 The glue spreading method and device of arc ortho states recombined bamboo plate bamboo chip and application

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108247779A (en) * 2018-03-21 2018-07-06 湖南城市学院 The glue spreading method and device of arc ortho states recombined bamboo plate bamboo chip and application

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