CN208224819U - Charging machine fool proof automatic filling system - Google Patents
Charging machine fool proof automatic filling system Download PDFInfo
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- CN208224819U CN208224819U CN201820806180.6U CN201820806180U CN208224819U CN 208224819 U CN208224819 U CN 208224819U CN 201820806180 U CN201820806180 U CN 201820806180U CN 208224819 U CN208224819 U CN 208224819U
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- control part
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- charging machine
- controller
- fool proof
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Abstract
The utility model discloses a kind of charging machine fool proof automatic filling systems, belong to technical field of engineering machinery.It only check thereing is labor intensity height, low efficiency by operator when solving tradition filling work in the prior art.Its main structure includes barcode scanning device, PLC sequential control part, linkage control part and automatically records part, PLC sequential control part by data line respectively with linkage control part, barcode scanning device and automatically record part and connect.The utility model is mainly used on charging machine.
Description
Technical field:
The utility model belongs to technical field of engineering machinery, specifically, more particularly to a kind of charging machine fool proof add automatically
Injection system.
Background technique:
In excavator production process, the filling of different type of machines is often needed, and type parameter is relatively more, process fills parameter
Trace it is relatively difficult, be easy to appear leakage plus, it is wrong plus the case where, to cause quality accident, there is also security risk and stabilizations
Property difference risk.And with the raising of the degree of automation in industrial production, when carrying out filling work, only carried out by operator
There is labor intensity height, low efficiency in inspection, and most detection method is not able to satisfy existing actual conditions.
Summary of the invention:
In order to only carry out checking that there are labor intensity height, effect when solving tradition filling work in the prior art by operator
The low disadvantage of rate, the utility model provide a kind of charging machine fool proof automatic filling system being different from the prior art, can
Avoid filling process leakage plus, it is wrong plus, the retrospects of data, and performance is stablized, at low cost.
To achieve the goals above, the utility model adopts the following technical solutions realization:
A kind of charging machine fool proof automatic filling system, including barcode scanning device, PLC sequential control part, linkage control part
With automatically record part, PLC sequential control part by data line respectively with linkage control part, barcode scanning device and automatic
Record part connects.
Further, PLC sequential control part includes main control part, sub-control part I and sub-control part ii, main control part
Divide and connect respectively with sub-control part I and sub-control part ii by data line, sub-control part I is connected by data line and sub-control part ii
It connects.
Further, the main control part includes master controller, diesel flow sensor S1, assembly line stop signal relay
Device KA2, diesel oil fill valve YV1 and alarm FM, the master controller stop believing with diesel flow sensor S1, assembly line respectively
Number relay KA2, diesel oil fill valve YV1 are connected with alarm FM.
Further, the sub-control part I includes sub-controller I, hydraulic fluid flow rate sensor S2 and hydraulic-oil filling valve
YV2, the sub-controller I are connect with hydraulic fluid flow rate sensor S2 and hydraulic-oil filling valve YV2 respectively.
Further, the sub-control part ii includes sub-controller II, anti-icing fluid flow sensor S3 and anti-icing fluid filling
Valve YV3, the sub-controller II are connect with anti-icing fluid flow sensor S3 and anti-icing fluid fill valve YV3 respectively.
Further, the linkage control part includes linkage controller, interlocking relay KA1 and contactor KM1, described
Linkage controller is connect with interlocking relay KA1, assembly line stop signal relay KA2 and contactor KM1 respectively, the interlocking
Relay KA1 is also connect with master controller.
Compared with prior art, the utility model has the beneficial effects that
1, it can prevent operator's leakage from adding, wrong plus bring quality accident by the control of each section；
2, work efficiency is high, manufacturing cost is low, reduces the labor intensity of operator, eliminates hidden danger of quality.
Detailed description of the invention:
Fig. 1 is the electric diagram of the utility model；
Fig. 2 is the electric diagram of main control part in the utility model；
Fig. 3 is the electric diagram of sub-control part I in the utility model；
Fig. 4 is the electric diagram of sub-control part ii in the utility model；
Fig. 5 is the electric diagram of linkage control part in the utility model；
Fig. 6 is the installation reference state figure of the utility model.
In figure: 1, assembly line；2, diesel oil charging machine；3, barcode scanning device；4, hydraulic-oil filling machine；5, excavator；6, antifreeze
Liquid charging machine；7, master controller；8, sub-controller I；9, sub-controller II；10, linkage controller.
Specific embodiment:
Below by specific embodiment and in conjunction with attached drawing, the utility model is described in further detail.
Embodiment 1:
As shown in Figure 1, a kind of charging machine fool proof automatic filling system, including barcode scanning device 3, PLC sequential control part, connection
Dynamic control section and automatically record part, PLC sequential control part by data line respectively with linkage control part, barcode scanning
Device 3 is connected with part is automatically recorded.
Embodiment 2:
As shown in Figs. 1-5, a kind of charging machine fool proof automatic filling system, PLC sequential control part includes main control part
Divide, sub-control part I and sub-control part ii, main control part pass through data line and connect respectively with sub-control part I and sub-control part ii, divide
Control part I is connect by data line with sub-control part ii；The main control part include master controller 7, diesel flow sensor S1,
Assembly line stop signal relay KA2, diesel oil fill valve YV1 and alarm FM, the master controller 7 are passed with diesel oil flow respectively
Sensor S1, assembly line stop signal relay KA2, diesel oil fill valve YV1 are connected with alarm FM；The sub-control part I includes
Sub-controller I 8, hydraulic fluid flow rate sensor S2 and hydraulic-oil filling valve YV2, the sub-controller I 8 respectively with hydraulic fluid flow rate
Sensor S2 is connected with hydraulic-oil filling valve YV2.The sub-control part ii includes sub-controller II 9, anti-icing fluid flow sensor
S3 and anti-icing fluid fill valve YV3, the sub-controller II 9 respectively with anti-icing fluid flow sensor S3 and anti-icing fluid fill valve YV3
Connection；The linkage control part includes linkage controller 10, interlocking relay KA1 and contactor KM1, the linkage controller
10 connect with interlocking relay KA1, assembly line stop signal relay KA2 and contactor KM1 respectively, the interlocking relay
KA1 is also connect with master controller 7.Other parts are same as Example 1.
Barcode scanning device 3 uses Wireless data transmission mode, and the side of hydraulic-oil filling machine 4 and diesel oil charging machine 2 is arranged in,
Part, data transfer segment and mounting bracket are read including barcode scanning, part is read for the complete machine model information of acquisition by barcode scanning
PLC sequential control part is passed to by data transfer segment, required complete machine information is transmitted to by barcode scanning device 3
PLC sequential control part carries out the identification of information, the quality accident for preventing wrong adduction leakage from adding.
Its course of work of PLC sequential control part is to deposit the information of barcode scanning reading part in real time by communication module communication
Store up PLC memory, compared with information such as the model engine model information, the adding amounts that are previously stored, it is automatic call it is every
The standard parameter of kind filling medium, first fills hydraulic oil and anti-icing fluid in filling, finishes simultaneously in anti-icing fluid and hydraulic-oil filling
After meeting technological standards requirement, sends a signal to diesel oil charging machine 2 and filled, prevent anti-icing fluid and hydraulic oil from not filling and cause
The damage of engine and hydraulic system.
Its course of work of linkage control part is to fill type, filling standard volume by automatic comparison after filling, such as
It fills parameter when fruit to be consistent with standard parameter, control assembly line operating if not being inconsistent with standard parameter, forbids pipeline to transport
Row, and warning note is carried out, avoid quality accident caused by filling mistake.
It automatically records part and includes the significant datas such as filling time, filling personal information, filling type, adding amount, work
Making process is that the procedural information of filling is automatically stored to data storage area, convenient for carrying out the retrospect of data in the future, realizes data
Intelligent management, mitigate the labor intensity of administrative staff.
The utility model further includes identification part, identification department subpackage information containing personnel identity, automatic comparison portion
Point, the course of work is operator before filling, and needs the identification of authorized person, the work number of authorized person is believed
Input system is ceased, by bar code scanning system, automatic identification current persons can not carry out with the presence or absence of authorization, no authorized person
Filling process realizes the intelligence of management.
The working principle of the utility model are as follows:
It is illustrated in figure 6 the installation reference state figure of the utility model, excavator 5 is placed sequentially on assembly line 1, barcode scanning
Device 3 is mounted on the side of diesel oil charging machine 2, hydraulic-oil filling machine 4, diesel oil charging machine 2, hydraulic-oil filling machine 4 and anti-icing fluid
Charging machine 6 is placed on the two sides of assembly line 1.
It is scanned complete machine bar code, personal information using barcode scanning device 3, by data line I by information conveyance to PLC sequence
Then the main control part of control section fills information comparison, Auto-matching model information by the standard stored with main control part
With adding amount information, sub-control part I and sub-control part ii are transmitted information to, signal control hydraulic-oil filling valve YV2 is beaten all the way
It opens, carries out the filling of hydraulic oil, hydraulic fluid flow rate sensor S2 starts to count adding amount, the hydraulic-oil filling when reaching setting value
Valve YV2 is disconnected, and another way signal controls anti-icing fluid fill valve YV3 and opens, and carries out the filling of anti-icing fluid, anti-icing fluid flow sensor
S3 starts to count adding amount, and when reaching setting value, anti-icing fluid fill valve YV3 is disconnected, when hydraulic oil and anti-icing fluid have all filled
By data line II and data line III after finishing, it sends the signal that filling finishes to the main control part of PLC sequential control part, it is main
After the data that control part receives hydraulic oil and anti-icing fluid filling is completed, it is compared with the standard of storage section filling information, really
Recognize errorless rear main control part control diesel oil fill valve YV1 to open, carries out diesel oil filling, diesel flow sensor S1 starts statistics and adds
Fluence, when reaching setting value, diesel oil fill valve YV1 is disconnected, and after diesel oil fills, fills information with the standard of storage section
It is compared, after three kinds of media all meet technique requirement standard, interlocking relay KA1 is controlled by main control part and is attracted, connection
The contactor KM1 for locking its normally opened contact control linkage control part after relay KA1 is attracted is attracted, the main contacts of contactor KM1
Closure control assembly line motor M1 operation, operation are followed by tentaculum KM1 power loss in place, and motor M1 is out of service, at this moment linkage control
System part control assembly line stop signal relay KA2 obtain it is electric, the normally opened contact of assembly line stop signal relay KA2 be closed to
One circulation in PLC sequential control part completes signal, and filling process information is stored by data line IV to automatically recording portion
Point, such a workflow is completed, and is ready for next process.When any one in sub-control part I and sub-control part ii
A unfinished standard filling, diesel oil charging machine 2 are not carried out filling, thus prevent hydraulic oil or anti-icing fluid from not filling or filling
Quality accident caused by amount is inadequate, while when filling does not complete, alarm FM is controlled by main control part and obtains electric alarm prompt
Operator then controls linkage control part and assembly line is forbidden to run, and avoids quality accident caused by filling mistake.
Claims (6)
1. a kind of charging machine fool proof automatic filling system, it is characterised in that: including barcode scanning device (3), PLC sequential control part,
Linkage control part and automatically record part, PLC sequential control part by data line respectively with linkage control part, sweep
Code device (3) with automatically record part and connect.
2. charging machine fool proof automatic filling system according to claim 1, it is characterised in that: PLC sequential control portion
Point include main control part, sub-control part I and sub-control part ii, main control part by data line respectively with sub-control part I and sub-control
Part ii connection, sub-control part I are connect by data line with sub-control part ii.
3. charging machine fool proof automatic filling system according to claim 2, it is characterised in that: the main control part includes master
Controller (7), diesel flow sensor S1, assembly line stop signal relay KA2, diesel oil fill valve YV1 and alarm FM, institute
State master controller (7) respectively with diesel flow sensor S1, assembly line stop signal relay KA2, diesel oil fill valve YV1 and report
Alert device FM connection.
4. charging machine fool proof automatic filling system according to claim 3, it is characterised in that: the sub-control part I includes
Sub-controller I (8), hydraulic fluid flow rate sensor S2 and hydraulic-oil filling valve YV2, the sub-controller I (8) respectively with hydraulic oil
Flow sensor S2 is connected with hydraulic-oil filling valve YV2.
5. charging machine fool proof automatic filling system according to claim 4, it is characterised in that: the sub-control part ii includes
Sub-controller II (9), anti-icing fluid flow sensor S3 and anti-icing fluid fill valve YV3, the sub-controller II (9) respectively with it is antifreeze
Liquid stream quantity sensor S3 is connected with anti-icing fluid fill valve YV3.
6. charging machine fool proof automatic filling system according to claim 5, it is characterised in that: the linkage control part packet
Include linkage controller (10), interlocking relay KA1 and contactor KM1, the linkage controller (10) respectively with interlocking relay
KA1, assembly line stop signal relay KA2 are connected with contactor KM1, and the interlocking relay KA1 also connects with master controller (7)
It connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820806180.6U CN208224819U (en) | 2018-05-28 | 2018-05-28 | Charging machine fool proof automatic filling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820806180.6U CN208224819U (en) | 2018-05-28 | 2018-05-28 | Charging machine fool proof automatic filling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208224819U true CN208224819U (en) | 2018-12-11 |
Family
ID=64506940
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820806180.6U Expired - Fee Related CN208224819U (en) | 2018-05-28 | 2018-05-28 | Charging machine fool proof automatic filling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208224819U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109505675A (en) * | 2019-01-30 | 2019-03-22 | 潍柴动力扬州柴油机有限责任公司 | The on-line automatic loading system of engine motor oil and on-line automatic charging method |
| CN109626309A (en) * | 2018-12-27 | 2019-04-16 | 徐州重型机械有限公司 | A kind of engineering machinery oil plant vacuum filling intelligent management system |
| CN110092341A (en) * | 2019-05-20 | 2019-08-06 | 一汽轿车股份有限公司 | A kind of gear box oil filling error-preventing method |
-
2018
- 2018-05-28 CN CN201820806180.6U patent/CN208224819U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109626309A (en) * | 2018-12-27 | 2019-04-16 | 徐州重型机械有限公司 | A kind of engineering machinery oil plant vacuum filling intelligent management system |
| CN109505675A (en) * | 2019-01-30 | 2019-03-22 | 潍柴动力扬州柴油机有限责任公司 | The on-line automatic loading system of engine motor oil and on-line automatic charging method |
| CN110092341A (en) * | 2019-05-20 | 2019-08-06 | 一汽轿车股份有限公司 | A kind of gear box oil filling error-preventing method |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181211 Termination date: 20210528 |
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| CF01 | Termination of patent right due to non-payment of annual fee |