CN208209754U - A kind of motor production line for automatically assembling - Google Patents
A kind of motor production line for automatically assembling Download PDFInfo
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- CN208209754U CN208209754U CN201820560115.XU CN201820560115U CN208209754U CN 208209754 U CN208209754 U CN 208209754U CN 201820560115 U CN201820560115 U CN 201820560115U CN 208209754 U CN208209754 U CN 208209754U
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- production line
- stator
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Abstract
The utility model relates to a kind of motor production line for automatically assembling, including Front Cover Bearing coalignment, rear cover bearing coalignment, rotor feeding line, stator detection device, motor assembling device, automatic locked screw device and beat test device；The Front Cover Bearing coalignment, rear cover bearing coalignment, rotor feeding line and stator detection device are arranged around the motor assembling device, the automatic locked screw device is located at next process position of motor assembling device, the next process position beaten test device and be located at the automatic locked screw device.The utility model by be straightened and detect stator to front and rear covers respectively including Front Cover Bearing coalignment, rear cover bearing coalignment and stator detection device, it beats test device and comprehensive test device described in after mounting motor is corrected and tested again, wherein enumerate the process of correction, assembly and detection, human cost is greatly reduced, the yield of productivity and product is improved.
Description
Technical field
The utility model relates to motors to assemble field, more particularly to a kind of motor production line for automatically assembling.
Background technique
Motor is commonly called as " motor ", refers to a kind of calutron that electric energy conversion or transmitting are realized according to the law of electromagnetic induction.
Motor is usually made of stator, rotor and front/rear cover.
Being typically in the form of for motor assembling line is matched by the conveyer belt transport motor of production line in the prior art
Motor product is manually assembled on production line side in part, workpeople.Such assembling line takes up a large area, automation
Degree is low, high production cost, and production efficiency is low.To solve the above problems, occur the automatic assembly line of motor in the market, this
Although kind automatic assembly line has a degree of automation, but incomplete, lacks the process for automatically correcting and detecting, leads
Cause the motor yield produced lower.
Utility model content
Based on this, the purpose of the utility model is to provide the high motor automatic assembling of a kind of high production efficiency, yield is raw
Producing line.
A kind of motor production line for automatically assembling, including Front Cover Bearing coalignment, rear cover bearing coalignment, rotor feeding
Line, stator detection device, motor assembling device, automatic locked screw device and beat test device；The Front Cover Bearing alignment
Device, rear cover bearing coalignment, rotor feeding line and stator detection device around the motor assembling device be arranged, it is described from
Dynamic locked screw device is located at next process position of motor assembling device, and the test device of beaing is located at the automatic lock pair
Next process position of screw device.
As the further improvement of above-mentioned motor production line for automatically assembling, the rotor feeding line and electronic assemblies device it
Between be additionally provided with rotor diameter testing agency.
As the further improvement of above-mentioned motor production line for automatically assembling, the motor assembling device and automatic locked screw
It is additionally provided between device for temporarily storing motor transfer mechanism.
It further include comprehensive test device as the further improvement of above-mentioned motor production line for automatically assembling, the comprehensive survey
Trial assembly is setting in the next process position for beaing test device.
As the further improvement of above-mentioned motor production line for automatically assembling, the Front Cover Bearing coalignment, rear cover bearing
Between coalignment, rotor feeding line, stator detection device and transfer mechanism and the motor assemble mechanism, the transfer mechanism
Between the automatic locked screw device, beats and be provided with manipulator between test device and comprehensive test device.
As the further improvement of above-mentioned motor production line for automatically assembling, the Front Cover Bearing coalignment includes at least one
A front cover frock clamp, alignment fixture, frock clamp transport mechanism and elevating mechanism；The front cover frock clamp is installed in described
In frock clamp transport mechanism, the upper surface of the front cover frock clamp is the first clamping face；The alignment fixture is arranged in work
The top of clamps transport mechanism, the lower end surface of the alignment fixture are the second clamping face, and the elevating mechanism drives the school
Straight fixture pushes or rises.
As the further improvement of above-mentioned motor production line for automatically assembling, the rear cover bearing coalignment includes at least one
A rear cover tooling fixture, bearing alignment fixture, pushes guidance set, alignment axis guidance set and frock clamp biography at fixture under pressure
Send mechanism；The rear cover tooling fixture is arranged in the frock clamp transport mechanism, the fixture under pressure and bearing alignment clip
Tool is arranged above frock clamp transport mechanism, and the pushing guidance set driving fixture under pressure pushes or rises, the school
D-axis guidance set drives the bearing alignment fixture to push or rise.
As the further improvement of above-mentioned motor production line for automatically assembling, the stator detection device includes stator conveyer
Structure, mechanism of taking pictures and image processor；The stator transport mechanism includes that an at least stator holding part, the holding part offers
Longitudinal hole has a diameter larger than the outer diameter of stator coil winding；The mechanism of taking pictures includes that component is taken pictures and bottom surface is taken pictures in top surface
Component, component is taken pictures in the top surface and ground is taken pictures, and component includes a camera, is separately positioned on the top of the holding part
The lower section and；Two camera is electrically connected with the input terminal of described image processor respectively.
As the further improvement of above-mentioned motor production line for automatically assembling, the automatic locked screw device includes blowing automatically
Screw mechanism, automatic locking machine structure and automatic top nut mechanism, it is described blow automatically screw mechanism, automatic locking machine structure and it is automatic on
Nut body is set in sequence.
As the further improvement of above-mentioned motor production line for automatically assembling, it is described beat test device include transport portion,
Part and part of detecting are beaten, part and the part of detecting of beaing is sequentially arranged above transport portion；It is described to beat part
Including a rack, clamping device, elevating mechanism and mechanism is beaten, the mechanism of beaing is lifted in the rack, hanging to be arranged；
The clamping device setting is being beaten below mechanism, and the elevating mechanism and the clamping device are drivingly connected, and can be driven described
Clamping device moves up and down between mechanism in transport portion and beaing, and the clamping device rises to when beaing position, described
That beats mechanism beats end towards motor upper surface edge；The part of detecting includes torsion testing mechanism and play test machine
Structure.
Compared with the prior art, motor production line for automatically assembling described in the utility model is before assembly by including front cover
Bearing coalignment, rear cover bearing coalignment and stator detection device carry out alignment to front and rear covers respectively and carry out to stator
Detection beats test device and comprehensive test device described in after mounting and motor is corrected and tested again, wherein capsule
The process for having included correction, assembly and detection, greatly reduces human cost, improves the yield of productivity and product.
In order to better understand and implement, according to the present invention will be described in detail below with reference to the accompanying drawings.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of motor production line for automatically assembling described in the utility model；
Fig. 2 is motor production line for automatically assembling assembled portion structural schematic diagram described in the utility model；
Fig. 3 is the installation diagram of Front Cover Bearing coalignment described in the utility model；
Fig. 4 is the structural schematic diagram of Front Cover Bearing coalignment described in the utility model；
Fig. 5 is the perspective view of front cover frock clamp described in the utility model；
Fig. 6 is the installation diagram of rear cover bearing coalignment described in the utility model；
Fig. 7 is the perspective view of rear cover bearing coalignment described in the utility model；
Fig. 8 is the cross-sectional view of rear cover bearing coalignment described in the utility model；
Fig. 9 is the perspective view of rear cover tooling fixture described in the utility model；
Figure 10 is the perspective view of stator detection device described in the utility model；
Figure 11 is the side view of stator detection device described in the utility model；
Figure 12 is the top view of stator detection device described in the utility model；
Figure 13 is the side view described in the utility model for beaing test device；
Figure 14 is the structural schematic diagram described in the utility model for beaing part；
Figure 15 is the bottom view described in the utility model for beaing part；
Figure 16 beats partial side cross-sectional view to be described in the utility model；
Figure 17 is the structural schematic diagram described in the utility model for beaing component；
Figure 18 is the birds-eye perspective described in the utility model for beaing part；
Figure 19 is the structural schematic diagram of torsion testing mechanism described in the utility model；
Figure 20 is the structural schematic diagram of play mechanism for testing described in the utility model.
Specific embodiment
Referring now to attached drawing hereinafter, the utility model is described in more detail below, shows the utility model in the figure
Embodiment.However, the utility model can be presented as many different forms, and should not be construed as being limited to presented herein
Specific embodiment.Exactly, these embodiments are used to the scope of the utility model being communicated to those skilled in the art.
As shown in Figure 1 to Figure 2, Fig. 1 is the structural schematic diagram of motor production line for automatically assembling described in the utility model；Fig. 2
For motor production line for automatically assembling assembled portion structural schematic diagram described in the utility model.A kind of motor production line for automatically assembling,
Including Front Cover Bearing coalignment 1, rear cover bearing coalignment 2, rotor feeding line 3, stator detection device 4, motor assembly dress
It sets 5, automatic locked screw device 7 and beats test device 8 for correct rotor and position of bearings；The Front Cover Bearing alignment
Device, rear cover bearing coalignment, rotor feeding line and stator detection device around the motor assembling device be arranged, it is described from
Dynamic locked screw device is located at next process position of motor assembling device, and the test device of beaing is located at the automatic lock pair
Next process position of screw device.
Wherein, concentricity of the Front Cover Bearing coalignment 1 for alignment Front Cover Bearing and front cover before assembling motor,
The rear cover bearing coalignment 2 is used to be straightened the concentricity of rear cover bearing and rear cover, and the rotor feeding line 3 turns for conveying
Son, whether the stator detection device 4 is qualified for conveying and detecting stator, and the test device 8 of beaing is for correcting rotor
With position of bearings and test motor torsion and play degree.
Preferably, it is additionally provided with rotor diameter testing agency 31 between the rotor feeding line 3 and motor assembling device 5,
Whether the rotor diameter testing agency 31 is qualified for detecting rotor diameter.
Preferably, it is additionally provided between the motor assembling device 5 and automatic locked screw device 7 for temporarily storing electricity
The transfer mechanism 6 of machine.
Preferably, the utility model further includes comprehensive test device 9, and test is beaten positioned at described by the integration test mechanism
Next process position of device 8, the integration test rotor 9 is for carrying out motor performance test and noise test.
In the present embodiment, the Front Cover Bearing coalignment 1, rear cover bearing coalignment 2, rotor feeding line 3, stator
Between detection device 4 and transfer mechanism 6 and the motor assemble mechanism 5, the transfer mechanism 6 and the automatic locked screw fill
It sets between 7, beat and be provided with manipulator 10 between test device 8 and comprehensive test device 9, pass through between each process
Manipulator 10 carries out the assembling and transmitting of motor accessory.
In conclusion the Front Cover Bearing coalignment 1, rear cover bearing coalignment 2, rotor feeding line 3, stator detect
Device 4, motor assembling device 5, transfer mechanism 6 and automatic locked screw device 7 form the assembled portion of motor, described to beat survey
Trial assembly set 8 and comprehensive test device 9 then form the part of detecting of motor.
Specifically, as shown in figure 3, Fig. 3 is the installation diagram of Front Cover Bearing coalignment described in the utility model.The front cover
Bearing coalignment 1 includes at least one front cover frock clamp 11, alignment fixture 12, front cover frock clamp transport mechanism 13 and preceding
Lid alignment elevating mechanism 14；The front cover frock clamp 11 is installed in the frock clamp transport mechanism 13, the front cover work
The upper surface of clamps 11 is the first clamping face；The upper of front cover frock clamp transport mechanism 13 is arranged in the alignment fixture 12
Side, the lower end surface of the alignment fixture 12 are the second clamping face, and the front cover alignment elevating mechanism 14 drives the alignment fixture
12 push or rise, and so that the first clamping face and the second clamping face is clamped front cover by pressing action, so that Front Cover Bearing be made to be straightened
To designated position.
As shown in Figure 4 and Figure 5, Fig. 4 is the structural schematic diagram of Front Cover Bearing coalignment described in the utility model；Fig. 5 is
The perspective view of front cover frock clamp described in the utility model.The front cover frock clamp 11 includes pedestal 111, stationary fixture 112
With fixing axle 113, the stationary fixture 112 is arranged on pedestal 111, and the upper surface of the stationary fixture 112 is described first
Clamping face, the fixing axle 113 are erected at the middle part of the stationary fixture 112, in the present embodiment, the fixation vertically upward
The lower end of axis 113 passes through the stationary fixture 112, is inserted into pedestal 111 and is fixed, when front cover is installed, the fixing axle
113 pass through front cover to the center of fixed front cover.
Second clamping face of the alignment fixture 12 is offered to be kept away with what the fixing axle and Front Cover Bearing profile were coincide
Empty recess 121, when first clamping face and second clamping face clamp mutually after, the upper end of the fixing axle 113 is inserted into the empty avoiding
In recess 121, meanwhile, Front Cover Bearing is aligned to designated position under the action of clamping force.
In addition, the front cover frock clamp 11 further includes multiple briquettings 114, the multiple briquetting 114 compresses the fixation
Fixture 112 is on the pedestal 111.
The front cover frock clamp 11 further includes at least two guide pads 115, and 115 pieces of the guiding is symmetricly set on fixation
The outside of fixture 112, the guide pad 115 protrudes from the upper surface of the stationary fixture 112, for preventing when preventing front cover
Front cover misplaces position, plays the role of guiding.
Preferably, the fixation hole with front cover match is also provided on the stationary fixture 112, the position of fixation hole is before
The shape of lid is arranged, on front cover boss or the distribution of other protrusions close, so that limiting front cover generates rotation.
The front cover frock clamp transport mechanism 13 is rotating disk mechanism, and the multiple front cover frock clamp 11 is installed in turntable
Upper surface.
Specifically, as shown in Figure 6 and Figure 7, Fig. 6 is the installation diagram of rear cover bearing coalignment described in the utility model；Fig. 7
For the perspective view of rear cover bearing coalignment described in the utility model.The rear cover bearing coalignment includes at least one rear cover
Frock clamp 21, bearing alignment fixture 23, pushes guidance set 24, alignment axis guidance set 25 and rear cover work at fixture under pressure 22
Clamps transport mechanism 26；The rear cover tooling fixture 21 is arranged on the rear cover tooling fixture conveying mechanism 26, under described
Pressure fixture 22 and bearing alignment fixture 23 are arranged at 26 top of rear cover tooling fixture conveying mechanism, the pushing guidance set 24
Drive rear cover fixture under pressure 22 to push or rise, the alignment axis guidance set 25 drive bearing alignment fixture 23 pushing or
Rise.
As shown in figure 9, Fig. 9 is the perspective view of rear cover tooling fixture described in the utility model.The rear cover tooling fixture 21
Middle part offers the groove 211 with rear cover cooperation, and the surrounding of the groove 211 is provided with several positioning pins 212.The groove
211 form and dimension positions rear cover by the groove 211 depending on the shape of rear cover, the positioning pin 211
Quantity and position also depending on the position of opening of rear cover, for limiting rear cover rotation.
As shown in figure 8, Fig. 8 is the cross-sectional view of rear cover bearing coalignment described in the utility model.The fixture under pressure 22
Middle part offers longitudinal through-hole, and the through-hole diameter is greater than the outer diameter of bearing alignment fixture 23.
The pushing guidance set 24 includes lower air cylinder 241, pushes guiding axis 242, air cylinder fixed plate 243 and lower platen
244；For the lower air cylinder solid 241 in the air cylinder fixed plate 243, the piston rod and lower platen 244 of lower air cylinder 241 are solid
It connects；The pushing guiding axis 242 passes through air cylinder fixed plate 243, and lower end and lower platen 244 are affixed, and the fixture under pressure 22 is solid
It connects in 244 bottom of lower platen.
The alignment axis guidance set 25 includes servo motor driving mould group 251, alignment axis fixing plate 252 and alignment guiding
Axis 253；The alignment guiding axis 253 passes through the air cylinder fixed plate 243, and lower end and the alignment axis fixing plate 252 are affixed；
The alignment axis fixing plate 252 is drivingly connected with servo motor driving mould group 251；The upper end of the bearing alignment fixture 23 is affixed
On alignment axis fixing plate 252, and it is located at 22 top of fixture under pressure.Alignment axis 253 can be accurately controlled using servo motor
Dropping distance, to be accurately straightened rear cover bearing, in use, it is pre-set alignment axis 253 dropping distance.
Rear cover bearing coalignment 2 described in the utility model further includes support base 27, and the support base 27 is arranged rear
The side of lid frock clamp transport mechanism 26, the pushing guidance set 24 and alignment guidance set 25 are installed in the support
On seat 27.
In the present embodiment, the rear cover tooling fixture conveying mechanism 26 is rotating disk mechanism, and the frock clamp 21 is arranged
On turntable.
It preferably, further include warning device, the warning device is electrically connected with servo motor driving mould group 251, when
Alignment axis 253 cannot be hindered, and cannot drop to preset value, illustrate that acted on rear cover is rejected product, warning device is
It can sound an alarm.
Specifically, the rotor diameter testing agency 31 setting is in 3 discharge end of rotor feeding line, and manipulator 10 is from turning
Sub- 3 discharge end of feeding line crawl rotor, which is put at rotor diameter testing agency 31, to be detected, and qualified product grabs the motor
Assembly device 5 is assembled, and rejected product is then placed into rejected product region, therefore, the rotor diameter testing agency 31
Side is also provided with rejected product holding tray.
Specifically, as shown in Figure 10 to 12, Figure 10 is the perspective view of stator detection device described in the utility model；Figure 11 is
The side view of stator detection device described in the utility model；Figure 12 is the top view of stator detection device described in the utility model.
The stator testing agency 4, including stator transport mechanism 41, mechanism of taking pictures and image processor；The stator transport mechanism 41
Longitudinal hole is offered including at least a stator holding part, the holding part, has a diameter larger than the outer diameter of stator coil winding；Institute
Stating mechanism of taking pictures includes that component 43a is taken pictures and bottom surface is taken pictures component 43b in top surface, and component 43a is taken pictures in the top surface and bottom surface is taken pictures
Component 43b includes a camera, is separately positioned on above and below the holding part；Two camera respectively with it is described
The input terminal of image processor is electrically connected.Stator is placed in the holding part of the stator transport mechanism, takes pictures described in holding part arrival
Mechanism take pictures station when, mechanism of taking pictures takes pictures, and the image for obtaining tested stator top and bottom is simultaneously input to the figure
As processor, described image processor is transformed into digitized signal, and to this according to the information such as pixel distribution and brightness, color
A little signals carry out various operations to extract clarification of objective, so obtain tested stator whether He Ge result.
The stator transport mechanism 41 includes stator conveyer belt 411 and driving mechanism 412, on the stator conveyer belt 411
At least one described stator holding part is offered, the stator conveyer belt 411 is drivingly connected with the driving mechanism 412, in reality
It applies in example, the driving mechanism 412 is servo motor, is sequentially connected with the stator conveyer belt, drives the stator conveyer belt
411 cycle rotations.
The stator transport mechanism 41 further includes Photoelectric Detection head, and each camera is arranged in the Photoelectric Detection head
It takes pictures at station, which detects whether station of taking pictures has stator, if there is stator, stator conveyer belt 411 stops operating,
Mechanism of taking pictures starts to work, if stator conveyer belt 411 continues to rotate without stator.
The top surface component 43a that takes pictures includes camera 431a, annular light source 432a, backlight 433a and bracket 434a,
Camera 431a, annular light source 432a and backlight 433a are installed on bracket 434a, and the bracket 434a is then erected at institute
It states in rack, similarly, the bottom surface component 43b that takes pictures includes camera 431b, annular light source 432b, backlight 433b and bracket
434b, camera 431b, annular light source 432b and backlight 433ba are installed on bracket 434b, the bracket 434b then frame
It is located in the rack.Wherein, the annular light source is red light source, is arranged in the stator holding part and each camera
Between, opposite side of the annular light source with respect to holding part is arranged in the backlight, it should be noted that top surface is taken pictures component
43a and bottom surface the component 43b that takes pictures are arranged in a staggered manner, and installation direction is opposite.
The utility model further includes light shield device 44, the light shield device be located at it is described take pictures outside mechanism, in this implementation
In example, the light shield device is a cabinet body, including frame 441 and barn door 442, the barn door 442 can be dark-brown glass
Plate, it is preferable that dodge gate 443 is additionally provided with, so that the component total to light shield device operates.
In addition, further including display 45, the display 45 is electrically connected with the output end of described image processor, is mounted on
On the frame 441, a whole set of detection device is controlled convenient for operator.The utility model further includes warning light, described
Warning light is electrically connected with the output end of described image processor, and when image processor obtains unqualified signal, output order is given
Warning light is opened, and operator is notified to take out underproof stator.
Specifically, the motor assembling device 5 includes motor assembly rotating disk mechanism 51 and motor hold-down mechanism 52, the electricity
Machine hold-down mechanism 52 is arranged in above the assembly turntable of the motor assembly rotating disk mechanism, on the motor assembly rotating disk mechanism 51
Turntable be provided with multiple motor installation positions, each manipulator 10, which is taken up in order of priority, is moved to electricity for stator, rotor and front and rear covers
The combination of motor is completed in machine installation position, then applies pressure to motor by the motor hold-down mechanism 52, is bonded all parts.
Specifically, in the present embodiment, the transfer mechanism 6 is also rotating disk mechanism, including a transfer turntable, is passed through in motor
Group passes through one end that manipulator 10 transports transfer turntable after merging compression, and motor is transported under the rotation of transfer turntable and is turned
The other end of disk, then motor crawl is placed on the automatic locked screw device 7 by manipulator 10, motor is given to subsequent
The process tightened up a screw reserves buffer time.
The automatic locked screw device 7 includes blowing screw mechanism 71, automatic locking machine structure 72 and automatic top nut automatically
Mechanism 73, it is described to blow screw mechanism, automatic locking machine structure and automatic top nut mechanism automatically and be set in sequence, by blowing screw automatically
Mechanism 71 provides screw, and successively by automatic locking machine structure 72 and automatic top nut mechanism 73 tightens up a screw to motor and nut,
In addition, motor is grabbed described beat in test device 8 by manipulator 10.
Specifically, as shown in figure 13, Figure 13 is the side view described in the utility model for beaing test device.It is described to beat survey
It includes beaing part 81, part of detecting and transport portion 84 that trial assembly, which sets 8, described to beat part 81 and part of detecting is sequentially arranged
84 top of transport portion, the transport portion 84, which is used to convey the motor assembled to sequentially enter, beats part 81 and part of detecting
Station.
As shown in Figure 14 and Figure 16, Figure 14 is the structural schematic diagram described in the utility model for beaing part；Figure 16 is this reality
Described partial side cross-sectional view is beaten with novel.It beats rack 811 including one, clamping device 812, beat liter in the part of beaing
Descending mechanism 813 and beat mechanism 814, it is described beat mechanism 814 be lifted on it is described beat in rack 811, it is hanging to be arranged；The folder
The setting of mechanism 812 is held to beat below mechanism 814, it is described to beat elevating mechanism 813 and the clamping device 812 drive connection,
The clamping device 812 can be driven to move up and down between mechanism 814 in transport portion and beaing, on the clamping device 812
Be raised to when beaing position, it is described beat mechanism 813 beat end towards motor upper surface edge.
As shown in figure 17, Figure 17 is the structural schematic diagram described in the utility model for beaing component.Wherein, described to beat mechanism
814 include that at least one set beats component, and the component that beats includes mounting plate 8141, fixed plate 8142, beats part 8143, beats
Tension spring 8144, reset cylinder 8145 and limiting cylinder 8146；The mounting plate 8141 is obliquely installed, and end face is beaten with described thereon
Rack 811 is affixed, and the fixed plate 8142 beats part 8143, beats tension spring 8144, reset cylinder 8145 and limiting cylinder 8146
It is installed on mounting plate 8141；The fixed plate 8142 is erected at the lower end of the mounting plate 8141, and offers through-hole；Institute
It states and beats part 8143 and be slidably mounted on mounting plate 8141 comprising end and driving end are beaten, it is described to beat end diagonally downward, and
The through-hole can be run through, the side at the driving end offers limit hole；Described one end for beaing tension spring 8144 and the fixation
Plate 8142 is affixed, and the other end and the driving end for beaing part 8143 are affixed；The reset cylinder 8145 beats part with described
8143 driving end is drivingly connected；The outside of the limit hole is arranged in the limiting cylinder 8146.
The course of work for beaing component is as follows: the reset cylinder 8145, which drives, described beats part 8143 along the side of beaing
To reverse movement, make it is described beat tension spring 8144 and be in tensional state, the then starting of the limiting cylinder 8146, stretching
End is inserted into the limit hole and limits fixing piece 8143, and the reset cylinder reset, which is left, after limit described beats part；When striking
When giving a signal, the limiting cylinder 8146 resets, and beats part 8143 described in release, beats part 8143 in gravity and beat tension spring
The lower quickly edge of 8144 elastic force effect is beaten direction and is moved, and makes and beats movement, described after the completion of beaing to beat elevating mechanism 813
Drop to transport portion, clamping device 812 unclamps motor, and motor will keep moving forward part of detecting.
In the present embodiment, the end of beaing for beaing part 8143 is cylindrical beating head, and driving end is a sliding block, is led to
It crosses sliding rail to be slidably mounted on the mounting plate 8141, the beating head and sliding block can be integrally designed, or removably
It is fixedly connected.
As shown in figure 18, Figure 18 is the birds-eye perspective described in the utility model for beaing part.In the present embodiment, described
Beaing mechanism 814 includes that component is beaten described in four groups, and described four groups are beaten component and are arranged around a circumference, forms one and beats sky
Between, four points of motor upper surface edge different directions are beaten, and described four groups are beaten component and struck one by one in order
It beats, shakes motor in different directions stress, rotor and the front and back upper and lower oiliness bearing is allowed to correct in the same axial direction.
As shown in figure 15, Figure 15 is the bottom view described in the utility model for beaing part.The clamping device 812 includes two
The clamping cylinder 8121 being oppositely arranged and two are respectively and fixedly connected to the motor fixture block 8122 of described two gripper cylinder clamping ends；Institute
Stating and beaing elevating mechanism 813 includes two lifting cylinders disposed in parallel, and described two lifting cylinders are mounted on the knocking machine
On frame 811, piston rod is fixedly connected with described two clamping cylinders 8121 respectively.It in the present embodiment, further include two blocks
The clamping cylinder fixed plate 815 moved up and down with the elevating mechanism, the clamping cylinder fixed plate 815 is along lifting direction
Be slidably mounted on it is described beat in rack 811, two pieces of clamping cylinder fixed plates, 815 lower end respectively with a clamping cylinder
8121 is affixed, and the upper end of the clamping cylinder fixed plate 815 is then fixedly connected with the tailpiece of the piston rod of a lifting cylinder respectively.
The lifting cylinder drives clamping cylinder fixed plate 815 to slide up and down that the clamp system 812 is driven to make elevating movement, adopts
Both damage can be received to avoid the element of transport portion with motor first to be risen to the mode beaten again in the air, it can also be with
Uniformly vibration occurs after beaing motor, obtains better calibration result.
Preferably, two outsides of the motor fixture block 8122 offer fixation hole, and the part of beaing further includes two groups solid
Determine cylinder 816, described two groups fixed cylinders 816, which are symmetricly set on, beats 814 lower section of mechanism, height and described two clamping gas
It is identical that cylinder 8121 rises to the height after beating position, and its piston rod extension end towards and can be inserted into the fixation hole.At this
In embodiment, the fixation hole opens up in the horizontal direction, and the fixed cylinder 816 is also along being horizontally disposed with, when on clamping device 812
When being raised to beating position, the tailpiece of the piston rod of the fixed cylinder 816 is protruded into the fixation hole, assists the clamping cylinder 8121
Fixed motor further increases stability of the motor when tapping, has also shared the pressure of clamping cylinder 8121, prevented fixture block from existing
It is deformed during beaing.
Specifically, the part of detecting includes torsion testing mechanism 82 and play mechanism for testing 83.
As shown in figure 19, Figure 19 is the structural schematic diagram of torsion testing mechanism described in the utility model.The torsional test
Mechanism 82 includes linear guide fixed plate 821, linear guide sliding panel 822, torsional test driving cylinder 823, torsional test electricity
Machine 824, torsional test sensor 825 and first pneumatically grab 826, and the linear guide fixed plate 821 is fixed on the biography vertically
Dynamic upper, the linear guide sliding panel 822 are slidably mounted on along the vertical direction in the linear guide fixed plate 821,
The torsional test driving cylinder 823 is fixed in the linear guide fixed plate 821, with the linear guide sliding panel 822
It is drivingly connected, the torsional test motor 824, torsional test sensor 825 and first pneumatically grab 826 and be sequentially driven from top to bottom
It connects and is mounted on the linear guide sliding panel 822.When motor is transported to torsional test station, the torsional test is driven
Cylinder 823 of taking offence drives the linear guide sliding panel 822 to drive the torsional test motor 824,825 and of torsional test sensor
First pneumatically grabs 826 declines together, and the first pneumatic pawl 826 falls into place rear clamping motor axis, then the torsional test
Motor 824 drives the described first pneumatic rotation of pawl 826 to reverse motor shaft, in the process, the torsional test sensor
The elastic intensity of 825 acquisition motors is simultaneously input in control system, is then judged and obtained the result of motor torsion performance.
After the completion of torsional test, the first pneumatic pawl 826 unclamps motor shaft and resets, and motor keeps moving forward play test work
Position.
As shown in figure 20, Figure 20 is the structural schematic diagram of play mechanism for testing described in the utility model.The play test
Mechanism 83 includes jumping mechanism fixed plate 831, play test motor 832, slide assemblies 833, play test sensor and second
Pneumatic pawl 835, the jumping mechanism fixed plate 831 are fixed on vertically above the transport portion, and the slide assemblies 833 are along perpendicular
For histogram to being mounted in the jumping mechanism fixed plate 831, the play tests the cunning of motor 832 and the slide assemblies 833
Moved end is drivingly connected, and the sliding end of the second pneumatic pawl 835 and the slide assemblies 833 is affixed.The play test sensing
The side of motor play test station is arranged in device, and when motor is transported to play test station, the play tests motor 832
Driving slide assemblies 833 are moved down together with the second pneumatic pawl 835, and the second pneumatic pawl 835 firmly grasps motor shaft after falling into place, so
The play test motor 832 starts afterwards, applies pulling force axially upwards to motor shaft, at this point, the play tests sensor
The axial float size that motor shaft is occurred is obtained, and is input in control system and obtains play test result, wherein if altering
Within a preset range, then tested motor is qualified for dynamic size, if play size exceeds preset range, tested motor is unqualified, complete
After testing at play, the second pneumatic pawl 35 unclamps motor shaft and resets, and the motor tested is kept moving forward, according to survey
Test result carries out subsequent processing.
Preferably, the described first pneumatic pawl 826 and the second pneumatic pawl 835 include pneumatic pawl cylinder and one group of pneumatic pawl pressure
Tight block, the pneumatic pawl cylinder and pneumatic pawl compact heap are drivingly connected, and motor shaft clamping is formed between every group of pneumatic pawl compact heap
Position.In the present embodiment, described every group pneumatic pawl compact heap includes three pneumatic pawl compact heaps, passes through three pneumatic pawl compact heaps
The motor shaft clamping position clamping motor shaft formed after clamping.
The transport portion 84 includes pipeline rack, conveyer belt and feeder motor, and the conveyer belt and feeder motor are pacified
In the pipeline rack, the feeder motor and the conveyer belt are sequentially connected.The motor sequential assembled exists
On conveyer belt, conveyer belt stepping conveying, make to beat process, torsional test and play test to carry out simultaneously, improve production
Efficiency.
Specifically, the comprehensive test device 9 may include the device that various tests are carried out to motor performance, such as noise is surveyed
Trial assembly sets, dynamometer machine dynamic controller, Dynamometer Control instrument etc..
Working principle: the Front Cover Bearing coalignment 1, rear cover bearing coalignment 2, rotor feeding line 3, stator detection
Device 4 carries out respective correction or test step after passing through artificial loading automatically respectively, then passes through different manipulators respectively
10, which grab motor assembling device 5, is assembled, then is tightened up a screw locking by automatic locked screw device 7, and finally process is beaten
Test device 8 and comprehensive test device 9 carry out last correction and test.
Compared with the prior art, motor production line for automatically assembling described in the utility model is before assembly by including front cover
Bearing coalignment, rear cover bearing coalignment and stator detection device carry out alignment to front and rear covers respectively and carry out to stator
Detection beats test device and comprehensive test device described in after mounting and motor is corrected and tested again, wherein capsule
The process for having included correction, assembly and detection, greatly reduces human cost, improves the yield of productivity and product.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But it cannot be understood as the limitations to utility model patent range.It should be pointed out that for the common skill of this field
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
The protection scope of the utility model.
Claims (10)
1. a kind of motor production line for automatically assembling, it is characterised in that: including Front Cover Bearing coalignment, rear cover bearing alignment dress
It sets, rotor feeding line, stator detection device, motor assembling device, automatic locked screw device and beat test device；Before described
Lid bearing coalignment, rear cover bearing coalignment, rotor feeding line and stator detection device surround the motor assembling device
Setting, the automatic locked screw device are located at next process position of motor assembling device, and the test device of beaing is located at
Next process position of the automatic locked screw device.
2. motor production line for automatically assembling according to claim 1, it is characterised in that: the rotor feeding line and electronics dress
With being additionally provided with rotor diameter testing agency between device.
3. motor production line for automatically assembling according to claim 1, it is characterised in that: the motor assembling device and automatic
It is additionally provided between locked screw device for temporarily storing motor transfer mechanism.
4. motor production line for automatically assembling according to claim 1, it is characterised in that: it further include comprehensive test device, institute
It states comprehensive test device and is located at the next process position for beaing test device.
5. motor production line for automatically assembling according to claim 1, it is characterised in that: the Front Cover Bearing coalignment,
Between rear cover bearing coalignment, rotor feeding line, stator detection device and transfer mechanism and the motor assembling device, it is described
Between transfer mechanism and the automatic locked screw device, beats and be provided with machinery between test device and comprehensive test device
Hand.
6. motor production line for automatically assembling according to claim 1, it is characterised in that: the Front Cover Bearing coalignment packet
Include at least one front cover frock clamp, alignment fixture, frock clamp transport mechanism and elevating mechanism；The front cover frock clamp is solid
It is located in the frock clamp transport mechanism, the upper surface of the front cover frock clamp is the first clamping face；The alignment fixture
The top of frock clamp transport mechanism is set, and the lower end surface of the alignment fixture is the second clamping face, and the elevating mechanism drives
The alignment fixture is moved to push or rise.
7. motor production line for automatically assembling according to claim 1, it is characterised in that: the rear cover bearing coalignment packet
It includes at least one rear cover tooling fixture, fixture under pressure, bearing alignment fixture, push guidance set, alignment axis guidance set and work
Clamps transport mechanism；The rear cover tooling fixture is arranged in the frock clamp transport mechanism, the fixture under pressure and axis
Alignment fixture is held to be arranged above frock clamp transport mechanism, the pushings guidance set driving fixture under pressure pushing or on
It rises, the alignment spindle guide pushes or rises to the alignment fixture of bearing described in Component driver.
8. motor production line for automatically assembling according to claim 1, it is characterised in that: the stator detection device includes fixed
Sub- transport mechanism, mechanism of taking pictures and image processor；The stator transport mechanism includes an at least stator holding part, the accommodating
Portion offers longitudinal hole, has a diameter larger than the outer diameter of stator coil winding；The mechanism of taking pictures include top surface take pictures component and
Bottom surface is taken pictures component, and component is taken pictures in the top surface and bottom surface is taken pictures, and component includes a camera, is separately positioned on the accommodating
Above and below portion；Two camera is electrically connected with the input terminal of described image processor respectively.
9. motor production line for automatically assembling according to claim 1, it is characterised in that: the automatic locked screw device packet
It includes and blows screw mechanism, automatic locking machine structure and automatic top nut mechanism automatically, it is described to blow screw mechanism, automatic locking machine structure automatically
It is set in sequence with automatic top nut mechanism.
10. motor production line for automatically assembling according to claim 1, it is characterised in that: the test device of beaing includes
Transport portion beats part and part of detecting, and part and the part of detecting of beaing is sequentially arranged above transport portion；It is described
Part to be beaten to include a rack, clamping device, elevating mechanism and beat mechanism, the mechanism of beaing is lifted in the rack,
Hanging setting；The clamping device setting is being beaten below mechanism, and the elevating mechanism and the clamping device are drivingly connected, can
The clamping device is driven to move up and down between mechanism in transport portion and beaing, the clamping device, which rises to, beats position
When, it is described beat mechanism beat end towards motor upper surface edge；The part of detecting includes torsion testing mechanism and play
Mechanism for testing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820560115.XU CN208209754U (en) | 2018-04-18 | 2018-04-18 | A kind of motor production line for automatically assembling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820560115.XU CN208209754U (en) | 2018-04-18 | 2018-04-18 | A kind of motor production line for automatically assembling |
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| CN208209754U true CN208209754U (en) | 2018-12-07 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108306459A (en) * | 2018-04-18 | 2018-07-20 | 江门市科业电器制造有限公司 | A kind of motor production line for automatically assembling |
| CN109605031A (en) * | 2019-01-01 | 2019-04-12 | 广东顺德三合工业自动化设备股份有限公司 | A kind of rotating disc type motor assembling line |
| CN115106774A (en) * | 2022-06-29 | 2022-09-27 | 镇江合力汽车紧固件有限公司 | Vehicle part assembling and machining workstation |
-
2018
- 2018-04-18 CN CN201820560115.XU patent/CN208209754U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108306459A (en) * | 2018-04-18 | 2018-07-20 | 江门市科业电器制造有限公司 | A kind of motor production line for automatically assembling |
| CN109605031A (en) * | 2019-01-01 | 2019-04-12 | 广东顺德三合工业自动化设备股份有限公司 | A kind of rotating disc type motor assembling line |
| CN115106774A (en) * | 2022-06-29 | 2022-09-27 | 镇江合力汽车紧固件有限公司 | Vehicle part assembling and machining workstation |
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