CN208209211U - A kind of new automatic battery terminal bonding machine - Google Patents
A kind of new automatic battery terminal bonding machine Download PDFInfo
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- CN208209211U CN208209211U CN201820688160.3U CN201820688160U CN208209211U CN 208209211 U CN208209211 U CN 208209211U CN 201820688160 U CN201820688160 U CN 201820688160U CN 208209211 U CN208209211 U CN 208209211U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The problems such as the utility model relates to a kind of new automatic battery terminal bonding machines, belong to electromechanical integration technology area, it, which solves terminal welding in the prior art, to cause production efficiency low by manual operation, poor welding quality.The utility model full automatic accumulator connecting terminal welder includes rack, and rack is equipped with feed mechanism, scaling powder glue applying mechanism, pusher, welding positioning mechanism, high-frequency induction welder, automatic control unit and wire feeder structure.The utility model full automatic accumulator connecting terminal welder realizes the full-automatic operation of terminal welding by movements such as automatic charging, prefluxing, automatic positioning, automatic welding, automatic continuous welding wires, its welding efficiency is high, welding quality stable is, it can be achieved that mass production.
Description
Technical field
The utility model belongs to electromechanical integration technology area, is related to a kind of automatic welding machine, and especially a kind of plumbic acid stores
Wiring copper tip bonding machine in battery.
Background technique
The wiring copper tip of lead-acid accumulator includes copper sheet and terminal bodies, since copper sheet and terminal bodies separately produce,
It in production needs that first terminal bodies and copper sheet are riveted together, the junction for welding front terminal main body and copper sheet needs smearing to help
Solder flux, and terminal bodies and copper sheet are welded.
Realize welding using manual operation in the prior art, and human weld needs there are conformity of production is poor,
The terminal quality of connection and aesthetics that welding comes out are irregular, and weld and heated using high current, and temperature is high, are easy to produce
Raw pernicious gas, manual operation damage greatly human body, and security risk is big, in addition, human weld's inefficiency, low output, product
Scrappage is high, seriously affects the manufacturing schedule of product.And manual operation is more demanding to employee's proficiency, cultivates operator
It is time-consuming, arduously.
Utility model content
The purpose of this utility model is the presence of the above problem in view of the prior art, proposes a kind of high degree of automation,
The high new automatic battery terminal bonding machine of welding quality.
The purpose of this utility model can be realized by the following technical scheme: a kind of new automatic battery terminal
Bonding machine, including rack, which is characterized in that the rack be equipped with feed mechanism, scaling powder glue applying mechanism, pusher,
Positioning mechanism, high-frequency induction welder, automatic control unit and wire feeder structure are welded, the pusher includes being set to rack
On support frame, the support frame side is equipped with support base, and the support base is equipped with the guiding that is oriented to material
Seat, the support frame are equipped with pusher motor, and the output shaft of the pusher motor is equipped with link assembly, the connecting rod
Component is connect with a charging ram, and the charging ram, which protrudes into guide holder, to push workpiece to move along guide holder, the high frequency
The welding ends of welding machine is set to guide holder end, and the guide holder is made of ceramics or corundum.
In above-mentioned new automatic battery terminal bonding machine, feeding limit is additionally provided on the support base
Device, the feeding limiting device include limiting cylinder seat and the limiting cylinder being set to below support base, the limit gas
The piston rod of cylinder is connected with limiting block material pin, and the guide holder is equipped with the relief hole passed through for limiting block material pin, the limit
Position backgauge needle may pass through the workpiece that relief hole is delivered to feed mechanism on guide holder and limit.
The limiting block material pin may pass through relief hole by cylinder control and stretch out guide holder, lead to be delivered to feed mechanism
Primary Location is carried out to the workpiece of seat, prevents workpiece because the reasons such as vibration deviate guide holder, plays and guide holder is delivered to workpiece
First step position-limiting action afterwards, when pusher starts that workpiece is pushed to move along guide holder, limiting cylinder is retracted, and limits backgauge
Needle is shunk, and when pusher, which completes pusher, is back to origin, limiting cylinder stretches out, and limiting block material pin is stretched out, and is limited workpiece
Position.
In above-mentioned new automatic battery terminal bonding machine, the feeding limiting device further includes setting
Cushion block between support base and limiting cylinder seat.The effect of cushion block is to increase the stability of limiting cylinder.
Ceramics or corundum have extremely strong heat-resisting quantity, since high-frequency induction welder welding temperature is higher, using ceramics or corundum
Manufactured guide holder, guide holder temperature distortion when can effectively prevent welding, meanwhile, ceramics and corundum are nonmetallic materials, can be prevented
Only High-frequency machine generates magnetic field heating effect to it.
In above-mentioned new automatic battery terminal bonding machine, the link assembly includes being set to motor
First connecting rod and the second connecting rod hinged with the first connecting rod other end on output shaft, the second connecting rod other end, which is equipped with, to close
Bearings are fixed with above-mentioned charging ram on the oscillating bearing.
In above-mentioned new automatic battery terminal bonding machine, the pusher motor is stepper motor, institute
The stepper motor stated is equipped with encoder, and the stepper motor can be realized by encoder is pushed to original position, point for charging ram
The accurate positionin of glue position, welding pre-determined bit and four stations of welding position.
In above-mentioned new automatic battery terminal bonding machine, the pusher motor is servo motor, institute
The servo motor stated, which can be realized, is pushed to original position, dispensing position, welding pre-determined bit and welding four stations of positioning eventually for charging ram.Point
Glue position carries out dispensing, is equipped with pressing plate in dispensing position and plays the role of preventing inertia force, improves push precision, weld pre-determined bit
Effect is to push to workpiece close to welding position, prevents that workpiece is released guide holder due to inertia, welds localization machine at this time
The material blocking rod of structure declines, and continue for workpiece to be pushed to then can be accurate at welding end positioning for charging ram when material blocking rod be in backgauge position
Workpiece is effectively located in position to be welded, ensure that the pusher of dispensing station and welding post by the setting of pusher motor
Accuracy.
It is located at dispensing position in above-mentioned new automatic battery terminal bonding machine, on the guide holder to set
There is pressing plate, the pressing plate is made of reed.Reed, which is set to, has downward pressing force on guide holder, when charging ram is by work
When part is pushed to dispensing position along guide holder, to prevent workpiece forward slip under effect of inertia, therefore it is arranged on guide holder
The reed plays damping action to workpiece, so that charging ram pusher position is accurate, workpiece accurately can be pushed into dispensing position by charging ram
It sets.
In above-mentioned new automatic battery terminal bonding machine, the welding positioning mechanism be obliquely installed in
The material blocking rod of guide holder end and the guiding mechanism of driving material blocking rod tilt slide, the backgauge boom end is arc-shaped and can support
It is against workpiece side.
In above-mentioned new automatic battery terminal bonding machine, the guiding mechanism includes being set to rack
On backgauge vertical version, the backgauge vertical version be equipped with backgauge cylinder seat, the backgauge cylinder seat be equipped with backgauge cylinder, institute
The backgauge cylinder piston stated is equipped with backgauge fixing seat, and the backgauge cylinder seat is equipped with backgauge guide rail, and the backgauge is solid
Reservation is sheathed on backgauge guide rail, and the backgauge fixing seat is equipped with above-mentioned material blocking rod, the material blocking rod using ceramics or
Corundum is made.
In above-mentioned new automatic battery terminal bonding machine, the scaling powder glue applying mechanism includes setting
In, for containing the dress glue cylinder body of scaling powder, the dress glue cylinder body is equipped with glue conveying box, and the glue conveying box is another in rack
One end is connected with glue dispensing valve, and the dispensing valve outlet is equipped with point plastic pin, is additionally provided with stirring motor in the rack, described to stir
The output end for mixing motor is equipped with agitating shaft, and the agitating shaft protrudes into dress glue cylinder body.It is intracorporal to a mixing bowl by agitating shaft
Scaling powder carries out continuing stirring, to prevent scaling powder from solidifying.
In above-mentioned new automatic battery terminal bonding machine, the wire feeder structure includes being set to
Wire tray frame in rack and the wire tray being set up on wire tray frame are arranged with welding wire in the wire tray, also set in the rack
The encoder for having the stepper motor of conveying welding wire and being connect with stepper motor.Stepper motor rotation is set by automatic control unit
Distance achievees the purpose that spacing conveys welding wire, and is fed back by encoder, and automatic control unit is allowed to know the weldering actually sent out
Whether filament length degree is accurate.
In above-mentioned new automatic battery terminal bonding machine, the wire feeder structure further includes setting
In the wire feed riser in rack, the wire feed riser is equipped with wire feed cylinder, and the output end of the wire feed cylinder, which is equipped with, to be sent
Screw rod, being arranged on the wire feed bar can be equipped with pair along the wire feed bottom plate that wire feed bar slides back and forth, the wire feed bottom plate
The wire-feeding pipe that welding wire is oriented to, the welding wire are arranged in wire-feeding pipe, and the wire-feeding pipe is using ceramics or corundum material
It is made, is additionally provided with top pressure spring between the wire feed bottom plate and wire feed bar.
Welding wire can be pressed on welded workpiece when by top pressure spring wire feed cylinder being stretched out, in the work of top pressure spring
Constantly the dissolving with welding wire under, welding wire is sustainable to be resisted against on workpiece to guarantee that welding wire is sustainable and be welded.
In above-mentioned new automatic battery terminal bonding machine, wire feed is additionally provided on the wire feed riser and is led
Rail, the wire feed bottom plate back side are equipped with the wire feed guide groove cooperated with wire feed guide rail.
This bonding machine further includes a temperature control system, and the temperature control system is electromechanical with automatic control unit and ratio-frequency welding respectively
Connection, the temperature control system further includes temperature sensor, and the temperature sensor is electrically connected with automatic control unit.It is described
Temperature sensor be noncontacting proximity sensor, be set in rack, pass through infrared ray transmitting and feedback signal real-time monitoring temperature
Degree.Due to the fusing point of brass and the fusing point of welding wire must control very close to, welding temperature it is exactly accurate, therefore in guide holder end
Temperature sensor real-time detection welding temperature is arranged to control the output power of high-frequency induction welder in (i.e. welding position), reaches accurate control
The drawbacks of effect of temperature, solution human weld's temperature grasp is bad, welds bad terminal.
In above-mentioned new automatic battery terminal bonding machine, the feed mechanism includes vibration feeding
Guide holder side is protruded into the end of disk, the vibration loading plate.
In above-mentioned new automatic battery terminal bonding machine, the feed mechanism further includes being set to shake
The outlet face of the feed supplement storehouse of dynamic loading plate upper end, the feed supplement storehouse shakes loading plate, and the feed supplement storehouse exit sets electromagnetism
The door of valve control.By the unlatching of solenoid valve timing controlled door, it can be achieved that timing feed supplement, prevents the frequent shadow of vibrating disc charging
Working efficiency is rung, personnel's efficiency is further increased.
In above-mentioned new automatic battery terminal bonding machine, it is additionally provided on the guide holder for detecting
The optoelectronic switch of workpiece conveying in place, the optoelectronic switch are electrically connected with automatic control unit.By shaking loading plate for work
Part is delivered in guide holder, when being delivered on guide holder, can be opened pusher motor for workpiece and is pushed into dispensing position, optoelectronic switch inspection
It measures after workpiece is transported to dispensing position, opens dispensing valve and a scaling powder is carried out to workpiece.
In above-mentioned new automatic battery terminal bonding machine, the automatic control unit and the high frequency
Welding machine electrical connection.Heating speed and time and each cylinder and motor are controlled by the PLC system being arranged in automatic control unit
Movement, realize full automatic welding termination process.
The course of work of the utility model full automatic accumulator connecting terminal welder is as follows: firstly, passing through automatic control unit
PLC system set welding temperature and the time of high-frequency induction welder, startup power supply shakes loading plate for terminal and shakes feeding, leads to
The end for crossing vibration loading plate is delivered in guide holder, is opened pusher motor for workpiece and is pushed into dispensing position, optoelectronic switch detection
After being transported to dispensing position to workpiece, pressing plate plays the role of preventing inertia force at this time, so that dispensing position is accurate, opens glue dispensing valve,
Scaling powder is put on terminal by plastic pin, completes point scaling powder movement；Then pusher motor continues workpiece pushing to prewelding
Connect position, at this time weld positioning mechanism movement, material blocking rod is dropped into guide holder end, plays the role of backgauge, prevent workpiece from
Guide holder slides, and proceeds to after workpiece pushes to whole welding position by charging ram after pusher motor, workpiece is then located in
Position to be welded；At the same time, wire feed cylinder starts, and before shifting wire-feeding pipe onto terminal, stepper motor is opened, and conveys certain length
Welding wire, then welding wire in wire-feeding pipe is pressed on terminal to be welded；It opens high-frequency induction welder to heat terminal, so that weldering
Silk dissolve after by terminal body and copper sheet firm welding, since the press of top pressure spring acts on, welding wire has always to be pressed in end
Pressure on sub- ontology, therefore, with dissolving for front end welding wire, rear portion welding wire continues automatically to guarantee welding sufficiently, and it is fixed to complete
After the welding of Shi Dingwen, wire feed cylinder is withdrawn, after next workpiece pushes to guide holder end by pusher, previous workpiece
It is dropped down onto blanking groove by pushing away, and so on, completes the Full-automatic welding of terminal.Pass through the achievable welding temperature of PLC system, time
Setting, and control by PLC system the co-operating of all cylinders and motor.
Compared with prior art, the utility model full automatic accumulator connecting terminal welder by automatic charging, prefluxing,
The movements such as automatic positioning, automatic welding, automatic continuous welding wire realize the full-automatic operation of terminal welding, and welding efficiency is high,
Welding quality stable is, it can be achieved that mass production.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model；
Fig. 2 is that the utility model is dismantled the structural schematic diagram after loading plate and feed supplement storehouse；
Fig. 3 is the partial structural diagram of the utility model；
Fig. 4 is the structural schematic diagram of feeding limiting device in the utility model.
In figure, 1, rack；11, support frame；12, blanking groove；2, support base；3, guide holder；31, pusher motor；32, pusher
Bar；33, first connecting rod；34, second connecting rod；35, oscillating bearing；4, high-frequency induction welder；41, temperature sensor；5, backgauge riser；
51, backgauge cylinder seat；52, material blocking rod fixing seat；53, material blocking rod；54, backgauge cylinder；6, glue cylinder body is filled；61, glue dispensing valve；62,
Point plastic pin；63, stirring motor；7, loading plate；71, feed supplement storehouse；8, wire tray frame；81, wire tray；82, stepper motor；83, encoder；
84, wire feed riser；85, wire feed cylinder；86, wire feed bar；87, wire feed bottom plate；88, wire-feeding pipe；89, top pressure spring；9, automatic control
Unit processed；10, limiting cylinder seat；, 101, limiting cylinder；102, limiting block material pin；103, cushion block.
Specific embodiment
It is specific embodiment of the utility model and in conjunction with attached drawing below, the technical solution of the utility model is made further
Description, but the utility model is not limited to these examples.
As shown in figures 1-4, the utility model full automatic accumulator connecting terminal welder, including rack 1, in the rack 1
Equipped with feed mechanism, scaling powder glue applying mechanism, pusher, welding positioning mechanism, high-frequency induction welder 4, automatic control unit 9 and weldering
Silk conveying mechanism, the pusher includes the support frame 11 being set in rack 1, and 11 side of support frame is equipped with branch
Seat 2 is supportted, the support base 2 is equipped with the guide holder 3 being oriented to material, and the support frame is equipped with pusher motor,
The output shaft of the pusher motor is equipped with link assembly, and the link assembly is connect with a charging ram, the pusher
Bar, which protrudes into guide holder, to push workpiece to move along guide holder, and the welding ends of the high-frequency induction welder 4 is set to 3 end of guide holder
End.
Feeding limiting device is additionally provided on the support base 2, the feeding limiting device includes being set to support base 2
The limiting cylinder seat 10 and limiting cylinder 101 of lower section, the piston rod of the limiting cylinder 101 are connected with limiting block material pin 102, institute
The guide holder 3 stated is equipped with the relief hole passed through for limiting block material pin, and the limiting block material pin 102 may pass through relief hole to feeding
Mechanism is delivered to the workpiece on guide holder and is limited.
The limiting block material pin may pass through relief hole by cylinder control and stretch out guide holder, lead to be delivered to feed mechanism
Primary Location is carried out to the workpiece of seat, prevents workpiece because the reasons such as vibration deviate guide holder, plays and guide holder is delivered to workpiece
First step position-limiting action afterwards, when pusher starts that workpiece is pushed to move along guide holder, limiting cylinder is retracted, and limits backgauge
Needle is shunk, and when pusher, which completes pusher, is back to origin, limiting cylinder stretches out, and limiting block material pin is stretched out, and is limited workpiece
Position.
The feeding limiting device further includes the cushion block 103 being set between support base 2 and limiting cylinder seat 10.Cushion block
Effect be increase limiting cylinder stability.
The link assembly include the first connecting rod 33 being set on motor output shaft and with 33 other end of first connecting rod
Hinged second connecting rod 34,34 other end of second connecting rod are equipped with oscillating bearing 35, are connected on the oscillating bearing 35
There is above-mentioned charging ram 32, the pusher motor 31 is servo motor, and the servo motor can be realized and be pushed to charging ram
Original position, dispensing position, welding pre-determined bit and welding position four stations eventually.It is located at dispensing position on guide holder 3 and is equipped with pressing plate, it is described
Pressing plate be made of reed.Welding positioning mechanism is obliquely installed material blocking rod 32 and driving material blocking rod 32 in 3 end of guide holder
The guiding mechanism of tilt slide, 32 end of material blocking rod is arc-shaped and can be resisted against workpiece side.The guiding mechanism
Including the backgauge vertical version 5 being set in rack, the backgauge vertical version 5 is equipped with backgauge cylinder seat 51, the backgauge cylinder
Seat 51 is equipped with backgauge cylinder 54, and 54 piston of backgauge cylinder is equipped with backgauge fixing seat 52, the backgauge cylinder seat
51 are equipped with backgauge guide rail, and the backgauge fixing seat 52 is sheathed on backgauge guide rail, and the backgauge fixing seat 52 is equipped with
Above-mentioned material blocking rod 53, the material blocking rod 53 are made of ceramics or corundum.To prevent guide holder 3, in welding, temperature is excessively high makes
At deformation, the guide holder 3 is made of heat-resisting material.
This bonding machine further includes a temperature control system, the temperature control system respectively with automatic control unit 9 and high-frequency induction welder 4
Electrical connection, the temperature control system further includes temperature sensor 41, and the temperature sensor 41 is noncontacting proximity sensor, if
It is placed in rack 1, by infrared ray transmitting and feedback signal real-time monitoring temperature, the temperature sensor 41 and automatic control
Unit 9 is electrically connected.Due to the fusing point of brass and the fusing point of welding wire must control very close to, welding temperature it is exactly accurate, therefore
41 real-time detection welding temperature of temperature sensor is arranged to control the output of high-frequency induction welder 4 in 3 end of guide holder (i.e. welding position)
The drawbacks of power has the function that accurate temperature controlling, and solution human weld's temperature grasp is bad, welds bad terminal.
In the utility model full automatic accumulator connecting terminal welder, the scaling powder glue applying mechanism includes being set to rack
The dress glue cylinder body 6 for being used to contain scaling powder on 1, dress glue cylinder body 6 are equipped with glue conveying box, and the glue conveying box other end is connected with glue dispensing valve
61, the outlet of glue dispensing valve 61 is equipped with point plastic pin 62, and the opening and closing of glue conveying box are controlled by glue dispensing valve 61, reach work for dispensing glue
With.Since the scaling powder in dress glue cylinder body 6 is easy solidification, to guarantee that glue conveying box can continue scaling powder out, it is additionally provided in rack 1
Stirring motor 63, the output end of stirring motor 63 are equipped with agitating shaft, and agitating shaft protrudes into dress glue cylinder body 6.By agitating shaft to stirring
It mixes the intracorporal scaling powder of cylinder to carry out continuing stirring, to prevent scaling powder from solidifying.
In the utility model full automatic accumulator connecting terminal welder, feed mechanism includes shaking loading plate 7, in the vibration
3 side of guide holder is protruded into the end of charging tray 7.The feed mechanism further includes the feed supplement storehouse for being set to vibration 7 upper end of loading plate
71, the outlet face of the feed supplement storehouse 71 shakes loading plate 7, and 71 exit of feed supplement storehouse sets the door of solenoid valve control.
By the unlatching of solenoid valve timing controlled door, it can be achieved that timing feed supplement, prevents vibrating disc charging from frequently influencing working efficiency, into
One step improves personnel's efficiency.It is additionally provided on guide holder 3 for detecting workpiece conveying optoelectronic switch in place, optoelectronic switch and automatic
Control unit 9 is electrically connected.Workpiece is delivered in guide holder 3 by vibration loading plate 7, when being delivered on guide holder 3, photoelectricity is opened
Pass detect workpiece conveying in place after can open pusher motor 31 start pusher, when pusher in place after open 61 dispensing of glue dispensing valve.
In the utility model full automatic accumulator connecting terminal welder, the wire feeder structure includes being set to rack 1
On wire tray frame 8 and the wire tray 81 that is set up on wire tray frame 8, be arranged with welding wire in the wire tray 81, in the rack 1 also
Equipped with the encoder 83 for conveying the stepper motor 82 of welding wire and being connect with stepper motor 82.It is set and is walked by automatic control unit 9
Into 82 rotation distance of motor, achieve the purpose that spacing conveys welding wire, and fed back by encoder 83, allows automatic control unit 9
Know whether the welding wire length actually sent out is accurate.In addition, the wire feeder structure further includes being set to sending in rack 1
Silk riser 84, the wire feed riser 84 are equipped with wire feed cylinder 85, and the output end of the wire feed cylinder 85 is equipped with wire feed bar
86, being arranged on the wire feed bar 86 can be along the wire feed bottom plate 87 that wire feed bar 86 slides back and forth, the wire feed bottom plate 87
Equipped with the wire-feeding pipe 88 being oriented to welding wire, the welding wire is arranged in wire-feeding pipe 88, the wire feed bottom plate 87 with give
Top pressure spring 89 is additionally provided between screw rod 86.Welding wire can be pressed in be welded when by top pressure spring 89 wire feed cylinder 85 being stretched out
It connects on workpiece, constantly the dissolving with welding wire under the action of top pressure spring 89, welding wire is sustainable to be resisted against on workpiece to guarantee
Welding wire is sustainable to be welded.Be additionally provided with wire feed guide rail on the wire feed riser, 87 back side of wire feed bottom plate be equipped with
The wire feed guide groove of wire feed guide rail cooperation guarantees that wire feed track is accurate by the cooperation of wire feed guide rail and wire feed guide groove, and welding wire is accurate
It is delivered on connecting terminal to be welded.
This automatic control unit 9 uses PLC system, can set heating temperature, time, wire feed length etc. by PLC system,
By controlling the movement of each cylinder and motor, full automatic welding termination process is realized.The welding of the utility model full automatic accumulator connecting terminal
The course of work of machine is as follows: firstly, by the PLC system of automatic control unit 9 set high-frequency induction welder 4 welding temperature and when
Between, terminal is shaken feeding by startup power supply, vibration loading plate 7, and the end by shaking loading plate 7 is delivered in guide holder 3, is pushed away
Expect that motor 31 is opened, workpiece is pushed into dispensing position, after optoelectronic switch detects that terminal is delivered to dispensing position at this time, opens
Glue dispensing valve 61 puts scaling powder on terminal by plastic pin 62, after completing point scaling powder movement；Then pusher motor 31 is opened,
Then pusher motor 31 continues to push to workpiece into pre-welding position, welds positioning mechanism movement at this time, material blocking rod 53 is declined
To guide holder end, play the role of backgauge, prevents workpiece from sliding from guide holder 3, proceed to charging ram to pusher motor 31
After workpiece is pushed to whole welding position by 32, material blocking rod 53 is resisted against on workpiece, and workpiece is then located in position to be welded；At this time
Wire feed cylinder 85 starts, and before shifting wire-feeding pipe 88 onto terminal, stepper motor 82 is opened, and conveys the welding wire of certain length, then wire feed
Welding wire in pipe 88 is pressed on terminal to be welded；It opens high-frequency induction welder 4 to heat terminal, passes through temperature in heating process
41 Real-time Feedback heating temperature of sensor is spent, to guarantee that heating temperature is controllable；Welding wire welds terminal body and copper sheet after dissolving
Securely, since the press of top pressure spring 89 acts on, welding wire has press in the pressure in terminal body, therefore, with preceding always
End welding wire dissolves, and rear portion welding wire continues automatically to guarantee welding sufficiently, and after the welding of the fixed temperature of completion timing, wire feed cylinder 85 is received
It returns, after next workpiece pushes to 3 end of guide holder by pusher, previous workpiece, which is pushed away, to be dropped down onto blanking groove 12, so
Back and forth, the Full-automatic welding of terminal is completed.By the achievable welding temperature of PLC system, the setting of time, and pass through PLC system
Control the co-operating of all cylinders and motor.
The utility model full automatic accumulator connecting terminal welder passes through automatic charging, prefluxing, automatic positioning, automatic welding
It connects, the full-automatic operation that the movements such as continuous welding wire realize terminal welding automatically, welding efficiency is high, and welding quality stable can
Realize mass production.
The specific embodiments described herein are merely examples of the spirit of the present invention.The utility model institute
Belonging to those skilled in the art can make various modifications or additions to the described embodiments or using similar
Mode substitute, but without departing from the spirit of the present application or beyond the scope of the appended claims.
Claims (10)
1. a kind of new automatic battery terminal bonding machine, including rack, which is characterized in that the rack is equipped with
Feed mechanism, scaling powder glue applying mechanism, pusher, welding positioning mechanism, high-frequency induction welder, automatic control unit and welding wire conveying
Mechanism, the pusher include the support frame being set in rack, and the support frame side is equipped with support base, described
Support base is equipped with the guide holder being oriented to material, and the support frame is equipped with pusher motor, the pusher motor
Output shaft be equipped with link assembly, the link assembly connect with a charging ram, and the charging ram protrudes into guide holder
Workpiece can be pushed to move along guide holder, the welding ends of the high-frequency induction welder is set to guide holder end, on the support base
It is additionally provided with feeding limiting device, the feeding limiting device includes the limiting cylinder seat and limit gas being set to below support base
Cylinder, the piston rod of the limiting cylinder are connected with limiting block material pin, and the guide holder is equipped with and allows for what limiting block material pin passed through
Position hole, the limiting block material pin may pass through the workpiece that relief hole is delivered to feed mechanism on guide holder and limit.
2. new automatic battery terminal bonding machine according to claim 1, which is characterized in that the feeding
Limiting device further includes the cushion block being set between support base and limiting cylinder seat.
3. new automatic battery terminal bonding machine according to claim 1, which is characterized in that the connecting rod
Component includes the first connecting rod being set on motor output shaft and the second connecting rod hinged with the first connecting rod other end, and described
The two connecting rod other ends are equipped with oscillating bearing, are fixed with above-mentioned charging ram on the oscillating bearing.
4. new automatic battery terminal bonding machine according to claim 1, which is characterized in that the guiding
It is located at dispensing position on seat and is equipped with pressing plate, the pressing plate is made of reed.
5. new automatic battery terminal bonding machine according to claim 1, which is characterized in that the welding
Positioning mechanism is obliquely installed the guiding mechanism of material blocking rod and driving material blocking rod tilt slide in guide holder end, the backgauge
Boom end is arc-shaped and can be resisted against workpiece side.
6. new automatic battery terminal bonding machine according to claim 5, which is characterized in that the guiding
Mechanism includes the backgauge vertical version being set in rack, and the backgauge vertical version is equipped with backgauge cylinder seat, the backgauge cylinder
Seat is equipped with backgauge cylinder, and the backgauge cylinder piston is equipped with backgauge fixing seat, and the backgauge cylinder seat is equipped with gear
Expect that guide rail, the backgauge fixed seating are set on backgauge guide rail, the backgauge fixing seat is equipped with above-mentioned material blocking rod, described
Material blocking rod using ceramics or corundum be made.
7. new automatic battery terminal bonding machine according to claim 1, which is characterized in that the welding wire
Conveying mechanism includes the wire tray frame being set in rack and the wire tray being set up on wire tray frame, is arranged with weldering in the wire tray
Thread, the encoder that the stepper motor of conveying welding wire is additionally provided in the rack and is connect with stepper motor.
8. new automatic battery terminal bonding machine according to claim 1, which is characterized in that the welding wire
Conveying mechanism further includes the wire feed riser being set in rack, and the wire feed riser is equipped with wire feed cylinder, the wire feed
The output end of cylinder is equipped with wire feed bar, and being arranged on the wire feed bar can be described along the wire feed bottom plate that wire feed bar slides back and forth
Wire feed bottom plate be equipped with the wire-feeding pipe that is oriented to welding wire, the welding wire is arranged in wire-feeding pipe, the wire-feeding pipe
It is made of ceramics or corundum material, is additionally provided with top pressure spring between the wire feed bottom plate and wire feed bar.
9. new automatic battery terminal bonding machine according to claim 8, which is characterized in that the wire feed
Wire feed guide rail is additionally provided on riser, the wire feed bottom plate back side is equipped with the wire feed guide groove cooperated with wire feed guide rail.
10. new automatic battery terminal bonding machine according to claim 1, which is characterized in that described is upper
Expect that mechanism includes vibration loading plate, guide holder side is protruded into the end of the vibration loading plate, and the feed mechanism further includes
It is set to the feed supplement storehouse of vibration loading plate upper end, the outlet face of the feed supplement storehouse shakes loading plate, the feed supplement storehouse outlet
Place sets the door of solenoid valve control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820688160.3U CN208209211U (en) | 2018-05-09 | 2018-05-09 | A kind of new automatic battery terminal bonding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820688160.3U CN208209211U (en) | 2018-05-09 | 2018-05-09 | A kind of new automatic battery terminal bonding machine |
Publications (1)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109638601A (en) * | 2018-12-14 | 2019-04-16 | 乐清市勇创自动化科技有限公司 | A kind of automatic assembling device of connector |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109638601A (en) * | 2018-12-14 | 2019-04-16 | 乐清市勇创自动化科技有限公司 | A kind of automatic assembling device of connector |
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