CN208201351U - A kind of dyeing and finishing device of environmentally friendly reactive dyeing etching fabric - Google Patents
A kind of dyeing and finishing device of environmentally friendly reactive dyeing etching fabric Download PDFInfo
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- CN208201351U CN208201351U CN201820586187.1U CN201820586187U CN208201351U CN 208201351 U CN208201351 U CN 208201351U CN 201820586187 U CN201820586187 U CN 201820586187U CN 208201351 U CN208201351 U CN 208201351U
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Abstract
本实用新型公开了一种环保活性染料染色烂花面料的染整装置,包括染色罐,所述染色罐的顶部一侧安装有进料口,染色罐的顶部中间位置安装有驱动电机,驱动电机的输出轴朝下设置并通过联轴器固定有转轴,位于染色罐内部的转轴上固定有搅拌叶片,所述染色罐的内壁下部安装有下料漏斗,下料漏斗的底部中间位置连接粉碎管道,粉碎管道的下端安装有电磁阀,所述染色罐的内底壁安装有循环泵,循环泵的出水端连接有连通管,连通管的另一端延伸至染色罐的内部上方,所述连通管远离循环泵的一端安装有喷头,所述循环泵的进水端安装有过滤管,所述染色罐的外壁中部安装有控制器。本实用新型结构新颖,设计巧妙,结构合理,适合推广。
The utility model discloses a dyeing and finishing device for dyeing burnt-out fabrics with environmentally friendly reactive dyes, which comprises a dyeing tank, a feeding port is installed on one side of the top of the dyeing tank, a driving motor is installed in the middle of the top of the dyeing tank, and the driving motor The output shaft is set downwards and the rotating shaft is fixed through the coupling. The stirring blade is fixed on the rotating shaft inside the dyeing tank. The lower part of the inner wall of the dyeing tank is equipped with a feeding funnel, and the middle of the bottom of the feeding funnel is connected to the crushing pipeline. , the lower end of the crushing pipeline is equipped with a solenoid valve, the inner bottom wall of the dyeing tank is equipped with a circulating pump, the outlet end of the circulating pump is connected with a connecting pipe, and the other end of the connecting pipe extends to the top of the inside of the dyeing tank, and the connecting pipe A nozzle is installed at the end away from the circulation pump, a filter pipe is installed at the water inlet end of the circulation pump, and a controller is installed at the middle of the outer wall of the dyeing tank. The utility model has novel structure, ingenious design, reasonable structure and is suitable for popularization.
Description
技术领域technical field
本实用新型涉及染料染色技术领域,尤其涉及一种环保活性染料染色烂花面料的染整装置。The utility model relates to the technical field of dye dyeing, in particular to a dyeing and finishing device for dyeing burnt-out fabrics with environmentally friendly reactive dyes.
背景技术Background technique
染整指对纺织材料(纤维、纱线和织物)进行以化学处理为主的工艺过程,现代也通称为印染。染整同纺纱、机织或针织生产一起,形成纺织物生产的全过程。染整包括预处理、染色、印花和整理。染整质量的优劣对纺织品的使用价值有重要的影响。Dyeing and finishing refers to the process of chemically treating textile materials (fibers, yarns and fabrics). It is also commonly known as printing and dyeing in modern times. Together with spinning, weaving or knitting, dyeing and finishing form the whole process of textile production. Dyeing and finishing include pretreatment, dyeing, printing and finishing. The quality of dyeing and finishing has an important impact on the use value of textiles.
染色是指染料从染液中上染到纤维上,并在纤维上形成均匀、坚牢、鲜艳色泽的过程。各种纤维的化学组成各异,适用的染料也不相同。棉织物主要用活性染料染色。涤纶织物染色主要用分散杂料,常用的染色方法有高温法、载体法以及热溶法。具有阴离子基团的变性涤纶织物还可用阳离子染料染色,得色浓艳。锦纶织物主要用酸性染料,也可用酸性含媒染料、分散染料和某些直接染料在近沸点下染色。腈纶织物主要用阳离子染料或分散染料染色。维纶织物主要用还原、硫化和直接染料染色。丙纶织物很难上染,经过变性处理后有的可用分散染料或酸性染料染色。醋酯纤维织物主要用分散染料,有时也用不溶性偶氮染料染色。Dyeing refers to the process in which the dye is dyed from the dye solution to the fiber and forms a uniform, firm and bright color on the fiber. The chemical composition of various fibers is different, and the applicable dyes are also different. Cotton fabrics are mainly dyed with reactive dyes. Polyester fabrics are mainly dyed with dispersed miscellaneous materials. The commonly used dyeing methods include high temperature method, carrier method and hot melting method. Modified polyester fabrics with anionic groups can also be dyed with cationic dyes to obtain rich and bright colors. Nylon fabrics are mainly dyed with acid dyes, and can also be dyed with acid mordant dyes, disperse dyes and some direct dyes at near boiling points. Acrylic fabrics are mainly dyed with cationic dyes or disperse dyes. Vinylon fabrics are mainly dyed with vat, sulfur and direct dyes. Polypropylene fabrics are difficult to dye, and some can be dyed with disperse dyes or acid dyes after denaturing. Acetate fabrics are mainly dyed with disperse dyes and sometimes with insoluble azo dyes.
染料与面料接触时,染料中会产生杂质沉淀,沉淀中染料色块,色块的沉淀会影响染料的效果,需要将沉淀的染料搅拌上来,从而提高染色效果,为此,本实用新型提出一种环保活性染料染色烂花面料的染整装置。When the dye is in contact with the fabric, impurity precipitation will occur in the dye, and the color block of the dye in the precipitation will affect the effect of the dye. It is necessary to stir the precipitated dye to improve the dyeing effect. Therefore, the utility model proposes a A dyeing and finishing device for dyeing burnt-out fabrics with environmentally friendly reactive dyes.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种环保活性染料染色烂花面料的染整装置。The purpose of the utility model is to solve the shortcomings in the prior art, and propose a dyeing and finishing device for dyeing burnt-out fabrics with environmentally friendly reactive dyes.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种环保活性染料染色烂花面料的染整装置,包括染色罐,所述染色罐的顶部一侧安装有进料口,染色罐的顶部中间位置安装有驱动电机,驱动电机的输出轴朝下设置并通过联轴器固定有转轴,位于染色罐内部的转轴上固定有搅拌叶片,所述染色罐的内壁下部安装有下料漏斗,下料漏斗的底部中间位置连接粉碎管道,粉碎管道的下端安装有电磁阀,所述染色罐的内底壁安装有循环泵,循环泵的出水端连接有连通管,连通管的另一端延伸至染色罐的内部上方,所述连通管远离循环泵的一端安装有喷头,所述循环泵的进水端安装有过滤管,所述染色罐的外壁中部安装有控制器。A dyeing and finishing device for dyeing burnt-out fabrics with environmentally friendly reactive dyes, including a dyeing tank, a feed inlet is installed on one side of the top of the dyeing tank, a driving motor is installed in the middle of the top of the dyeing tank, and the output shaft of the driving motor faces downward A rotating shaft is set and fixed through a coupling, and a stirring blade is fixed on the rotating shaft inside the dyeing tank. A feeding funnel is installed on the lower part of the inner wall of the dyeing tank, and the bottom middle of the feeding funnel is connected to a crushing pipeline. A solenoid valve is installed, and a circulation pump is installed on the inner bottom wall of the dyeing tank. The water outlet end of the circulation pump is connected with a communication pipe, and the other end of the communication pipe extends to the top of the interior of the dyeing tank. The communication pipe is far away from one end of the circulation pump. A spray head is installed, a filter pipe is installed at the water inlet end of the circulation pump, and a controller is installed at the middle part of the outer wall of the dyeing tank.
优选的,所述粉碎管道的内部活动安装有竖直设置的转动轴,转动轴的上端和下端均活动安装有圆盘,圆盘的外壁周向阵列有固定杆,固定杆的另一端固定在粉碎管道的内壁上,转动轴上从上至下等距离固定有多个涡轮状切割刀片。Preferably, the inside of the pulverizing pipeline is movably equipped with a vertically arranged rotating shaft, and discs are movably installed at the upper and lower ends of the rotating shaft, and the outer wall of the disc is circumferentially arrayed with fixed rods, and the other end of the fixed rods is fixed on On the inner wall of the pulverizing pipeline, a plurality of turbine-like cutting blades are fixed equidistantly from top to bottom on the rotating shaft.
优选的,所述粉碎管道的内壁从上至下等距离设有环形槽,而涡轮状切割刀片的外壁边缘位于环形槽中。Preferably, the inner wall of the pulverizing pipe is equidistantly provided with annular grooves from top to bottom, and the edge of the outer wall of the turbine-shaped cutting blade is located in the annular grooves.
优选的,所述涡轮状切割刀片的边缘处设有刀刃,且涡轮状切割刀片的顶部中心处设有安装座,安装座的中部设有安装孔。Preferably, the edge of the turbine-shaped cutting blade is provided with a blade, and the center of the top of the turbine-shaped cutting blade is provided with a mounting seat, and the middle part of the mounting seat is provided with a mounting hole.
优选的,所述染色罐的内壁下部安装有水平设置的隔板,而粉碎管道的下端延伸至隔板的下方。Preferably, the lower part of the inner wall of the dyeing tank is equipped with a horizontal partition, and the lower end of the crushing pipe extends below the partition.
优选的,所述控制器的内部安装有型号为stc89c52单片机,单片机的输出端分别与电磁阀、驱动电机和循环泵连接。Preferably, a model stc89c52 single-chip microcomputer is installed inside the controller, and the output ends of the single-chip microcomputer are respectively connected with the solenoid valve, the driving motor and the circulation pump.
与现有技术相比,本实用新型的有益效果是:通过驱动电机的输出轴朝下设置并通过联轴器固定有转轴,位于染色罐内部的转轴上固定有搅拌叶片,可以提高搅拌效果,从而可以面料充分染色;通过下料漏斗的底部中间位置连接粉碎管道,粉碎管道的下端安装有电磁阀,染色罐的内底壁安装有循环泵,当电磁阀和循环泵打开时,循环泵产生的吸力带动染料向下运动,从而带动涡轮状切割刀片快速旋转,在涡轮状切割刀片的快速旋转的同时,涡轮状切割刀片对杂质颗粒进行粉碎,这样可以有效减小杂质对染色产生影响,循环泵同时将沉淀在染色罐底部的染料再次运输上去,从而可以提高染色效果,本实用新型结构新颖,设计巧妙,结构合理,适合推广。Compared with the prior art, the beneficial effect of the utility model is: the output shaft of the driving motor is set downward and the rotating shaft is fixed through the coupling, and the stirring blade is fixed on the rotating shaft inside the dyeing tank, which can improve the stirring effect, In this way, the fabric can be fully dyed; the crushing pipeline is connected through the middle of the bottom of the feeding funnel, a solenoid valve is installed at the lower end of the crushing pipeline, and a circulation pump is installed on the inner bottom wall of the dyeing tank. When the solenoid valve and the circulation pump are opened, the circulation pump generates The suction force drives the dye to move downward, thereby driving the turbine-shaped cutting blade to rotate rapidly. While the turbine-shaped cutting blade rotates rapidly, the turbine-shaped cutting blade crushes the impurity particles, which can effectively reduce the impact of impurities on dyeing. At the same time, the pump re-transports the dye deposited at the bottom of the dyeing tank, thereby improving the dyeing effect. The utility model has novel structure, ingenious design, reasonable structure and is suitable for popularization.
附图说明Description of drawings
图1为本实用新型提出的一种环保活性染料染色烂花面料的染整装置的结构示意图;Fig. 1 is the structural representation of the dyeing and finishing device of a kind of environmental protection active dye dyeing burnt-out fabric that the utility model proposes;
图2为图1中A部分的局部放大图;Fig. 2 is a partially enlarged view of part A in Fig. 1;
图3为本实用新型提出的一种环保活性染料染色烂花面料的染整装置中圆盘和固定杆连接时的俯视图;Fig. 3 is the plan view when disc and fixed rod are connected in the dyeing and finishing device of a kind of environmental protection reactive dye dyeing burnt-out fabric that the utility model proposes;
图4为本实用新型提出的一种环保活性染料染色烂花面料的染整装置中涡轮状切割刀片的俯视图。4 is a top view of a turbine-shaped cutting blade in a dyeing and finishing device for dyeing burnt-out fabrics with environmentally friendly reactive dyes proposed by the utility model.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
参照图1-4,一种环保活性染料染色烂花面料的染整装置,包括染色罐1,染色罐1的顶部一侧安装有进料口11,染色罐1的顶部中间位置安装有驱动电机9,驱动电机9的输出轴朝下设置并通过联轴器固定有转轴10,位于染色罐1内部的转轴10上固定有搅拌叶片12,染色罐1的内壁下部安装有下料漏斗2,下料漏斗2的底部中间位置连接粉碎管道14,粉碎管道14的下端安装有电磁阀4,染色罐1的内底壁安装有循环泵5,循环泵5的出水端连接有连通管7,连通管7的另一端延伸至染色罐1的内部上方,连通管7远离循环泵5的一端安装有喷头8,循环泵5的进水端安装有过滤管6,染色罐1的外壁中部安装有控制器13。Referring to Figures 1-4, a dyeing and finishing device for dyeing burnt-out fabrics with environmentally friendly reactive dyes includes a dyeing tank 1, a feed inlet 11 is installed on the top side of the dyeing tank 1, and a driving motor is installed in the middle of the top of the dyeing tank 1 9. The output shaft of the driving motor 9 is set downwards and a rotating shaft 10 is fixed through a coupling. The stirring blade 12 is fixed on the rotating shaft 10 inside the dyeing tank 1. The lower part of the inner wall of the dyeing tank 1 is equipped with a feeding funnel 2. The middle position of the bottom of the material hopper 2 is connected with a pulverizing pipeline 14, the lower end of the pulverizing pipeline 14 is equipped with a solenoid valve 4, the inner bottom wall of the dyeing tank 1 is equipped with a circulation pump 5, and the outlet end of the circulation pump 5 is connected with a connecting pipe 7, and the connecting pipe The other end of 7 extends to the top of the inside of the dyeing tank 1, a nozzle 8 is installed at the end of the connecting pipe 7 away from the circulation pump 5, a filter tube 6 is installed at the water inlet end of the circulation pump 5, and a controller is installed in the middle of the outer wall of the dyeing tank 1 13.
本实用新型中,粉碎管道14的内部活动安装有竖直设置的转动轴15,转动轴15的上端和下端均活动安装有圆盘16,圆盘16的外壁周向阵列有固定杆17,固定杆17的另一端固定在粉碎管道14的内壁上,转动轴15上从上至下等距离固定有多个涡轮状切割刀片18,粉碎管道14的内壁从上至下等距离设有环形槽19,而涡轮状切割刀片18的外壁边缘位于环形槽19中,涡轮状切割刀片18的边缘处设有刀刃,且涡轮状切割刀片18的顶部中心处设有安装座20,安装座20的中部设有安装孔,染色罐1的内壁下部安装有水平设置的隔板3,而粉碎管道14的下端延伸至隔板3的下方,控制器13的内部安装有型号为stc89c52单片机,单片机的输出端分别与电磁阀4、驱动电机9和循环泵5连接。In the utility model, a vertical rotating shaft 15 is movably installed inside the pulverizing pipeline 14, and a disc 16 is movably installed on the upper end and the lower end of the rotating shaft 15, and the outer wall of the disc 16 is provided with fixed rods 17 in a circumferential array. The other end of the rod 17 is fixed on the inner wall of the crushing pipeline 14, a plurality of turbine-shaped cutting blades 18 are fixed equidistantly from top to bottom on the rotating shaft 15, and the inner wall of the crushing pipeline 14 is equidistantly provided with annular grooves 19 from top to bottom. , and the edge of the outer wall of the turbine-shaped cutting blade 18 is located in the annular groove 19, the edge of the turbine-shaped cutting blade 18 is provided with a blade, and the top center of the turbine-shaped cutting blade 18 is provided with a mounting seat 20, and the middle part of the mounting seat 20 is provided with There are installation holes, the lower part of the inner wall of the dyeing tank 1 is equipped with a horizontal partition 3, and the lower end of the pulverizing pipeline 14 extends to the bottom of the partition 3, and the controller 13 is equipped with a model stc89c52 single-chip microcomputer, and the output ends of the single-chip microcomputer are respectively It is connected with solenoid valve 4, drive motor 9 and circulation pump 5.
本实用新型在使用时,通过驱动电机9的输出轴朝下设置并通过联轴器固定有转轴10,位于染色罐1内部的转轴10上固定有搅拌叶片12,可以提高搅拌效果,从而可以面料充分染色;通过下料漏斗2的底部中间位置连接粉碎管道14,粉碎管道14的下端安装有电磁阀4,染色罐1的内底壁安装有循环泵5,当电磁阀4和循环泵5打开时,循环泵5产生的吸力带动染料向下运动,从而带动涡轮状切割刀片18快速旋转,在涡轮状切割刀片18的快速旋转的同时,涡轮状切割刀片18对杂质颗粒进行粉碎,这样可以有效减小杂质对染色产生影响,循环泵5同时将沉淀在染色罐1底部的染料再次运输上去,从而可以提高染色效果,本实用新型结构新颖,设计巧妙,结构合理,适合推广。When the utility model is in use, the output shaft of the driving motor 9 is set downwards and the rotating shaft 10 is fixed by the coupling, and the stirring blade 12 is fixed on the rotating shaft 10 inside the dyeing tank 1, which can improve the stirring effect, thereby making the fabric Fully dyeing; the crushing pipeline 14 is connected to the bottom middle of the feeding funnel 2, the lower end of the crushing pipeline 14 is equipped with a solenoid valve 4, and the inner bottom wall of the dyeing tank 1 is equipped with a circulation pump 5, when the solenoid valve 4 and the circulation pump 5 are opened At this time, the suction force generated by the circulating pump 5 drives the dye to move downward, thereby driving the turbine-shaped cutting blade 18 to rotate rapidly. When the turbine-shaped cutting blade 18 rotates rapidly, the turbine-shaped cutting blade 18 pulverizes the impurity particles, which can effectively To reduce the impact of impurities on dyeing, the circulation pump 5 transports the dye deposited at the bottom of the dyeing tank 1 again, thereby improving the dyeing effect. The utility model is novel in structure, ingenious in design, reasonable in structure, and suitable for popularization.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108411525A (en) * | 2018-04-24 | 2018-08-17 | 海宁市伟伦经编毛绒有限公司 | A kind of the dyeing and finishing device and technique of environment-friendly active dyeing etching fabric |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108411525A (en) * | 2018-04-24 | 2018-08-17 | 海宁市伟伦经编毛绒有限公司 | A kind of the dyeing and finishing device and technique of environment-friendly active dyeing etching fabric |
| CN108411525B (en) * | 2018-04-24 | 2023-10-20 | 浙江伟伦新材料股份有限公司 | Dyeing and finishing device and process for environment-friendly reactive dye-dyed burnt-out fabric |
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| CP01 | Change in the name or title of a patent holder | ||
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Address after: 314419 No. 12 and 63, Xinmin Road, Ma Qiao warp knitting industrial park, Haining, Jiaxing, Zhejiang Patentee after: Zhejiang Weilun New Material Co.,Ltd. Address before: 314419 No. 12 and 63, Xinmin Road, Ma Qiao warp knitting industrial park, Haining, Jiaxing, Zhejiang Patentee before: HAINING WEILUN WARP KNITTING PLUSH Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181207 |