CN212640899U - Cloth lifting wheel device for gas-liquid dyeing machine - Google Patents
Cloth lifting wheel device for gas-liquid dyeing machine Download PDFInfo
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- CN212640899U CN212640899U CN202021167437.1U CN202021167437U CN212640899U CN 212640899 U CN212640899 U CN 212640899U CN 202021167437 U CN202021167437 U CN 202021167437U CN 212640899 U CN212640899 U CN 212640899U
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- cloth
- wheel
- lifting wheel
- gas
- dyeing machine
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- 239000004744 fabric Substances 0.000 title claims abstract description 85
- 238000004043 dyeing Methods 0.000 title claims abstract description 25
- 239000007788 liquid Substances 0.000 title claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 238000005406 washing Methods 0.000 abstract description 30
- 230000000694 effects Effects 0.000 abstract description 13
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 230000003749 cleanliness Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
A cloth lifting wheel device for a gas-liquid dyeing machine comprises a cloth lifting wheel, a rotating shaft and a driving wheel, wherein the cloth lifting wheel is driven by the driving wheel through the rotating shaft. The utility model has the advantages of simple structure can improve washing effect and efficiency when carrying out the washing technology, greatly reduced the loss on manpower and materials.
Description
Technical Field
The utility model relates to a textile dyeing trade gas-liquid dyeing machine equipment, in particular to gas-liquid dyeing machine is with carrying cloth wheel device.
Background
In the dyeing process of the existing mainstream gas-liquid dyeing machine, the cloth head and the cloth tail of the rope-shaped fabric are connected into a ring shape in a sewing way, high-speed airflow generated by a high-speed fan is used as main traction power, and a cloth lifting wheel device at the top end of the gas-liquid dyeing machine is used as auxiliary power to carry out high-speed repeated circulating operation. After the fabric finishes the dyeing process, the fabric needs to be sprayed and washed by a fabric circulating system and a washing nozzle system of a dyeing machine, and the washing process has two types: firstly, the washing is carried out while discharging, the washing process is clean, but the water consumption is very large, most of water is discharged without fully contacting and mixing with the fabric dye liquor, the washing cost is high, and the waste of water resources is greatly caused; secondly, the current main washing process is that washing a cylinder and draining the cylinder are repeated until the fabric reaches the standard cleanliness, and the washing way has slow gradient promotion of the fabric cleanliness, long process time consumption, much energy consumption and increased washing cost; meanwhile, the two water washing processes drain by the drain pipe depending on the gravity of the dye liquor, or the drain pump is arranged at the drain pipe for accelerating the drainage efficiency, and the dye liquor is gradually permeated into the inner layer of the fabric from outside to inside by the dye liquor circulating system at high temperature and high pressure for dyeing during the dyeing of the fabric, so that the dye liquor cannot be effectively drained only depending on the gravity in the drainage process, the liquid absorption rate of some fabrics is high, the cleaning difficulty is higher, and the adverse effects of low rinsing efficiency and poor effect are often brought.
Disclosure of Invention
The utility model aims to provide a: to the problem among the correlation technique, the utility model provides a gas-liquid dyeing machine is with carrying cloth wheel device to overcome the above-mentioned technical problem that current correlation technique exists.
The technical scheme of the utility model: the utility model discloses a carry cloth wheel, pivot and drive wheel, carry cloth wheel is driven by the drive wheel through the pivot, its characterized in that carry cloth wheel is concave type, and the outer lane is porosely, and the inner chamber is provided with the water collector, the water collector is connected with water piping at carry cloth wheel notch end, water piping intercommunication is outside and install the control valve. The operation of the cloth lifting wheel not only has the functions of lifting and guiding cloth and assisting the circulating fan to ensure that the fabric has certain operation speed, because the cloth lifting wheel is positioned at the top end of the gas-liquid dyeing machine and the self weight of the fabric is caused, the cloth lifting wheel also has the function of reducing the moisture content by using a large mangling, when the fabric is dyed, the dye liquor is gradually permeated into the inner layer of the fabric from outside to inside by using a dye liquor circulating system under high temperature and high pressure, this results in the fact that conventional water washing processes do not discharge the precipitate effectively, especially for fabrics with high moisture absorption, the utility model can separate and separate out the water solution with high turbidity in the deep layer of the fabric to a great extent and discharge the water solution in time, therefore, the moisture absorption of the water liquid can not be caused again, the water washing efficiency can be greatly increased, a better water washing effect can be obtained, and the manpower and the water resource can be greatly saved.
Preferably, the drainage pipeline is provided with a suction pump, and the suction effect of the suction pump is added on the basis of the mangling of the cloth lifting wheel, so that the separation and precipitation degree of deep water liquid of the fabric can be increased by the aid of double pipes, the drainage speed can be increased, and the washing effect of the fabric can be further improved.
Preferably, the opening of the water receiving tray is gradually opened, so that the dye liquor which is separated out and flows down from the porous outer ring of the cloth lifting wheel can be better collected, and a better washing effect is achieved. Furthermore, for some light and thin fabrics, if the opening of the water receiving disc is too large, although the water receiving range of the water receiving disc can be enlarged, the suction force is generated on the fabric and the part outside the working contact arc surface of the outer ring of the cloth lifting wheel due to the suction effect of the suction pump, and in addition, the high-speed operation of the cloth lifting wheel is realized, so that the condition that the fabric is wound on the cloth lifting wheel is very easy to occur, and therefore, preferably, the arc length formed by the opening of the water receiving disc extending to the outer ring of the cloth lifting wheel is within the working contact arc length of the fabric and the outer ring of the cloth lifting wheel, and the condition can be avoided.
The utility model has the advantages that: simple structure can improve washing effect and efficiency when carrying out washing technology, greatly reduced the loss on manpower and materials.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without any inventive work.
FIG. 1: the utility model discloses a front view;
FIG. 2: the utility model discloses a side view diagram;
in the figure: 1. the cloth-lifting device comprises a suction pump, a control valve 2, a drainage pipeline 3, a water-receiving disc 4, a mounting plate 5, a cloth-lifting wheel 6, a rotating shaft 7, a transmission wheel 8 and a fabric 9.
Detailed Description
As shown in fig. 1 and fig. 2, the cloth lifting wheel 6 is driven by a driving wheel 8 through a rotating shaft 7, the cloth lifting wheel 6 is concave, the outer ring is porous, the water receiving disc 4 is arranged in the inner cavity of the cloth lifting wheel, the opening of the water receiving disc 4 is gradually opened, the arc length formed by the opening extending to the outer ring of the cloth lifting wheel 6 is within the working contact arc length between the fabric 9 and the outer ring of the cloth lifting wheel 6, meanwhile, the water receiving disc 4 is connected with a drainage pipeline 3 at the notch end of the cloth lifting wheel 6, the drainage pipeline 3 is communicated with the outside of the dyeing machine and is provided with a control valve 2 and a suction pump 1, and the device can complete the installation and the disassembly of the dyeing machine.
When the fabric 9 is subjected to a dyeing process, the suction pump 1 and the control valve 2 are in a closed state, when a washing process is performed, water with a certain volume is fed into a cylinder of a gas-liquid dyeing machine, the fabric 9 is circularly operated at a high speed in the gas-liquid dyeing machine through a circulating fan and a cloth lifting wheel 6, and after dye liquor absorbed by the fabric 9 is fully contacted and mixed with the water, the suction pump 1 and the control valve 2 are started; the operation of the cloth lifting wheel 6 has the functions of lifting cloth and guiding cloth and assisting a circulating fan to ensure that the fabric 9 has a certain operation speed, because the cloth lifting wheel 6 is positioned at the top end of the gas-liquid dyeing machine and the fabric 9 has self weight, the cloth lifting wheel 9 also has the function of reducing the moisture content by very large mangling, in addition, the suction effect of the suction pump 1 is added, under the action of the double pipes, deep turbid water liquid of the fabric 9 is greatly analyzed and flows into the water receiving disc 4 from the outer ring hole of the cloth lifting wheel 6, and is quickly discharged out of the machine through the water discharge pipeline 3, when the liquid level in the cylinder is reduced to a certain degree, the whole cylinder is discharged and fed with water, the whole washing process is similar to the rinsing and spin-drying of a washing machine, and after the fabric 9 is repeatedly washed with multi-cylinder water, the ideal rinsing effect can be achieved. Compared with the pure washing of one cylinder and one cylinder, the washing machine type washing process has two advantages, one is that the turbid liquid which is absorbed by the moisture of the fabric 9 and cannot be effectively discharged by gravity can be rapidly separated out and discharged to a great extent, so that a better washing effect can be obtained; secondly, traditional washing process fabric 9's cleanliness factor only forms the gradient between jar and jar, and the utility model discloses in, owing to contain the water solution of following the deep precipitation of fabric 9 through drainage pipeline 3 discharged water solution, lead to the turbidity ratio of drainage pipeline 3 discharge water solution to stay the height at the bottom of the jar temporarily, like this along with when water solution in the same jar is discharged by drainage pipeline 3 gradually, fabric 9's cleanliness factor is carried forward gradually, that is to say fabric 9's cleanliness factor gradient is not restricted to between jar and the jar, has greatly accelerated the washing efficiency like this. In a word, it is structurally simple, but can improve washing effect and efficiency when carrying out the washing technology, greatly reduced the loss on manpower and materials, very worth using the popularization.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. The utility model provides a gas-liquid dyeing machine is with carrying cloth wheel device, is including carrying cloth wheel (6), pivot (7) and drive wheel (8), carry cloth wheel (6) and be driven by drive wheel (8) through pivot (7), its characterized in that carry cloth wheel (6) and be the concave type, the outer lane is porosely, and the inner chamber is provided with water collector (4), water collector (4) are connected with drain line (3) at carrying cloth wheel (6) notch end, drain line (3) intercommunication machine is outside and install control valve (2).
2. The cloth lifting wheel device for the gas-liquid dyeing machine according to claim 1, characterized in that a suction pump (1) is installed on the drainage pipeline (3).
3. The cloth lifting wheel device for the gas-liquid dyeing machine according to claim 2, characterized in that the opening of the water pan (4) is gradually opened.
4. The cloth lifting wheel device for the gas-liquid dyeing machine, according to claim 3, characterized in that the arc length formed by the opening of the water receiving tray (4) extending to the outer ring of the cloth lifting wheel (6) is within the arc length of the fabric in working contact with the outer ring of the cloth lifting wheel (6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021167437.1U CN212640899U (en) | 2020-06-22 | 2020-06-22 | Cloth lifting wheel device for gas-liquid dyeing machine |
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CN202021167437.1U CN212640899U (en) | 2020-06-22 | 2020-06-22 | Cloth lifting wheel device for gas-liquid dyeing machine |
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CN212640899U true CN212640899U (en) | 2021-03-02 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113897752A (en) * | 2020-06-22 | 2022-01-07 | 邵阳纺织机械有限责任公司 | Cloth lifting wheel device for gas-liquid dyeing machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113897752A (en) * | 2020-06-22 | 2022-01-07 | 邵阳纺织机械有限责任公司 | Cloth lifting wheel device for gas-liquid dyeing machine |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A cloth lifting wheel device for gas-liquid dyeing machines Granted publication date: 20210302 Pledgee: Industrial and Commercial Bank of China Limited Shaoyang West Lake Branch Pledgor: HUNAN SHAOYANG TEXTILE MACHINERY Co.,Ltd. Registration number: Y2024980000930 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right |