CN208196158U - High-frequency welder - Google Patents

High-frequency welder Download PDF

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Publication number
CN208196158U
CN208196158U CN201820689285.8U CN201820689285U CN208196158U CN 208196158 U CN208196158 U CN 208196158U CN 201820689285 U CN201820689285 U CN 201820689285U CN 208196158 U CN208196158 U CN 208196158U
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riveting
frequency
contact knife
welding
automatic welding
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CN201820689285.8U
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Chinese (zh)
Inventor
闫哲
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Xiamen Xinhe Technology Co., Ltd
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Xiamen Xin River Precise Polytron Technologies Inc
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Abstract

A kind of high-frequency welder, it includes outer cap feeding unit material, contact knife feeding unit material, riveting unit, automatic welding unit and blanking unit, wherein: automatic welding unit, it includes multiple groups automatic welding board arranged in parallel, and each board that welds is weldingly connected by two groups of symmetrically arranged external caps of high-frequency induction welder inductor with the contact knife place of docking;Blanking unit comprising finished product discharging transmission channel, finished product discharging transmission channel can dock along the line with the discharge port of multiple groups automatic welding board, form comprehensive finished product discharging structure.The utility model realizes the positioning of external cap and contact knife using riveting board, and the welding of external cap Yu contact knife junction is realized by automatic welding board;Simultaneously, each automatic welding machine platform is realized by two symmetrical high-frequency induction welder inductors, the wire frame of high-frequency induction welder inductor cooperation positioning workpiece is powered, and cooperation tin silk realizes the welding of external cap Yu contact knife junction on high-frequency induction welder inductor, to realize to product in do mechanization operation on assembly line, to have many advantages, such as that high in machining efficiency, qualification rate is high, at low cost.

Description

High-frequency welder
Technical field
The utility model relates to components/devices manufacturing field, more particularly, to a kind of multistation automatic welding that can be realized Bonding machine structure.
Background technique
With the continuous development of science and technology, industrial production is directed in widget production, the company of especially outer cap and contact knife Connect, contact knife and outer cap are by positioning and are weldingly connected, and welding procedure during realization because workpiece is round and butt welding The part connect is annular section, to need to carry out traditional human weld's operation, traditional processing method uses manual soldering, Without special electroplating equipment wielding machine.Such production technology, production efficiency is lower, welding quality unstable, is easy to appear because artificial Factor causes the unqualified of product, and production cost is higher, and product rework rate after detecting is high.Moreover, the labor intensity of worker It is larger, it is not able to satisfy the needs of modernization mass production.
Utility model content
In conclusion the utility model discloses a kind of bonding machine structure that can be realized multistation automatic welding.
In order to achieve the above objectives, specific technical solution is as follows:
A kind of high-frequency welder comprising outer cap feeding unit material, contact knife feeding unit material, riveting unit, automatic welding unit And blanking unit, in which: the outer cap feeding unit material, contact knife feeding unit material, riveting unit, automatic welding unit and blanking unit It successively arranges on the rack, and forms the automation equipment of unidirectional flowing water processing;
The discharge port of outer cap feeding unit material and contact knife feeding unit material is sequentially arranged, and formation contact knife is distributed pre- up and down with outer cap Process structure;
Riveting unit is riveting machine table, which presses above and below is connected outer cap with contact knife riveting;
Automatic welding unit comprising multiple groups automatic welding board arranged in parallel, each board that welds pass through two groups The symmetrically arranged external cap of high-frequency induction welder inductor is weldingly connected with the contact knife place of docking;
Blanking unit comprising finished product discharging transmission channel, which discharges transmission channel along the line can be automatic with multiple groups The discharge port docking for welding board, forms comprehensive finished product discharging structure.
Further, the outer cap feeding unit material and contact knife feeding unit material respectively outer cap vibrating disc and contact knife vibrating disc, outside The discharge port of cap vibrating disc and contact knife vibrating disc docking one feeds transmission belt, has workpiece positioning seat, workpiece on the charging transmission belt Positioning seat is by charging transmission belt successively by the discharge port of outer cap vibrating disc and contact knife vibrating disc and on corresponding workpiece positioning seat Form the preprocessing structure that contact knife and outer cap are distributed up and down.
Further, the charging transmission belt forms for two slide rails arranged in parallel, and two slide rails Between have gap.
Further, the quantity of the riveting machine table is two and two parallel arrangements, and the charging transmission belt passes through The machining position of each riveting machine table.
Further, each riveting machine table includes upper and lower riveting die, and riveting frame, upper and lower riveting die are loaded on riveting It connects on frame, the lower riveting die is loaded on charging transmission belt lower section, and upper riveting die is set up in above charging transmission belt, the upper riveting It connects frame and pushing is driven by cylinder, to realize the riveting of contact knife Yu outer cap.
Further, multiple groups automatic welding board is linearly arranged in the rear of riveting unit in the automatic welding unit, And there is gap between adjacent automatic welding board.
Further, the automatic welding unit includes four groups of automatic welding boards, forms four stations and processes welding structure.
Further, each group automatic welding board includes that high-frequency welding power supply, product compacting component and tin send tin component, Wherein:
High-frequency welding power supply, for the rectangular box being connected to external power supply;
Product is compacted component, for the positioning seat of welding comprising positioning wire frame and down-pressed pole, the positioning wire frame is by riveting It connects rear product orientation and is electrical connected with high-frequency welding power supply, and pressing member presses on after riveting on product upper surface, will produce Product positioning, and symmetrically arranged two high-frequency induction welder inductors is cooperated to be welded;
Send tin component comprising solder rod is socketed column and solder guide bracket, and the solder rod socket column passes through support frame frame On product compacting component, and solder guide bracket is fixed on support frame and solder is inducted into high-frequency induction welder inductor On, to cooperate welding.
Further, the two high-frequency induction welders inductor is a high-frequency induction welder sensor group, which sets It is placed in the opposite of product compacting component, and two high-frequency induction welder inductors are symmetrical arranged;Wherein, each high-frequency induction welder inductor is that energy is real The thin bar body of existing high-frequency welding.
Further, the high-frequency induction welder sensor group drives high-frequency induction welder inductor to carry out front and back by anterior-posterior translation mechanism It adjusts, the translation mechanism includes translation sliding rail and sliding seat, and the translation sliding rail is fixed on the work of rack by strut On platform, and what sliding seat energy front and back reciprocatingly slided is connected with translation sliding rail, and the high-frequency induction welder sensor group is loaded on sliding seat On.
Compared to existing technologies, as follows the advantages of the utility model:
The utility model realizes the positioning of external cap and contact knife using riveting board, is realized by automatic welding board external The welding of cap and contact knife junction;Meanwhile each automatic welding machine platform is realized by two symmetrical high-frequency induction welder inductors, The wire frame of high-frequency induction welder inductor cooperation positioning workpiece is powered, and cooperates tin silk to realize external cap and touching on high-frequency induction welder inductor The welding of knife junction, to realize to product in do mechanization operation on assembly line, to have high in machining efficiency, qualification rate The advantages that high, at low cost.
Detailed description of the invention
Fig. 1 is structural upright schematic diagram in the utility model embodiment;
Fig. 2 is Fig. 1 main view;
Fig. 3 is Fig. 2 top view;
Fig. 4 is the structural upright schematic diagram of automatic welding board described in the utility model embodiment;
Fig. 5 is Fig. 4 main view;
Fig. 6 is Fig. 5 top view.
Specific embodiment
It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched The embodiment stated is the utility model a part of the embodiment, instead of all the embodiments.Based on the implementation in the utility model Example, every other embodiment obtained by those of ordinary skill in the art without making creative efforts belong to The range of the utility model protection.
As shown in Figure 1 to Figure 3, a kind of high-frequency welder mainly includes rack 6, outer cap feeding unit material 1, contact knife feeding Unit 2, riveting unit 3, automatic welding unit 4 and blanking unit 5.
As shown in Figure 1 to Figure 3, rack 6 are the desk body supported with four feet, and its machine table is the plane of rectangle And machine table table top ensures smooth and horizontal, not will receive the print of particle in the air such as dust to ensure workpiece under processing environment As and pollution.Preferred: button sets a dustproof cover (not shown) in the rack 6, which is transparent plastic shell.More there is choosing , the side of the dustproof cover offers the door-plate for facilitating unlatching, so that it is guaranteed that processing easily facilitates manipulation.
Specifically: as shown in Figure 1 to Figure 3, charging processing transmission channel being distributed with respectively in the machine table of the rack 6 7 and finished product discharge transmission channel 8, charging processing transmission channel 7 along machine table three adjacent edges along distribution, the charging processing pass The corner in defeated channel 7 is in 90 degree of C-shaped configuration, and finished product discharges transmission channel 8 as bar shaped transmission channel and its closing charging processing The opening edge edge of transmission channel forms charging and the finished product export structure of one-way transmission;Finished product discharging transmission channel 8 be into Expect transmission belt, the charging processing transmission channel 7 be transmission belt is fed to be that two slide rails arranged in parallel form, and There is gap between two slide rails, be provided with several workpiece positioning seats 9 between two sliding rails.
As shown in Figure 1 to Figure 3, the outer cap feeding unit material 1, contact knife feeding unit material 2, riveting unit 3, automatic welding unit 4 and blanking unit 5 successively along charging processing transmission channel transmit 7 directions be arranged in the machine table of rack 6, and formed one-way flow The automation equipment of water processing.Specifically: the outer cap feeding unit material 1, contact knife feeding unit material 2 are successively arranged in machine table The input section of one edge and outer cap feeding unit material 1, contact knife feeding unit material 2 along charging processing transmission channel 7, the riveting unit 3 and automatic welding unit 8 be arranged in another edge of machine table and formed L shape feeding, riveting, weld pass, under described Material unit 5 is arranged in the remaining edge of charging processing transmission channel 7.
As shown in Figure 1 to Figure 3, the discharge port of the outer cap feeding unit material 1 and contact knife feeding unit material 2 is sequentially arranged, and is formed The preprocessing structure of contact knife A and outer cap B or more distribution;The outer cap feeding unit material 1 and contact knife feeding unit material 2 are respectively outer cap shake The discharge port of Moving plate and contact knife vibrating disc, outer cap vibrating disc and contact knife vibrating disc docks the charging transmission belt, charging transmission Workpiece positioning seat 9 is taken, workpiece positioning seat 9 is successively passed through the discharging of outer cap vibrating disc and contact knife vibrating disc by charging transmission belt Mouth simultaneously forms the preprocessing structure that contact knife and outer cap or more are distributed on corresponding workpiece positioning seat.
As shown in Figure 1 to Figure 3, the riveting unit 3 is riveting machine table, which presses above and below Outer cap is connected with contact knife riveting.In the present embodiment, the quantity of the riveting machine table 31 is two and two parallels Cloth, the charging transmission belt pass through the machining position of each riveting machine table, and each riveting machine table 31 includes upper and lower riveting Mould 311,312, and riveting/313, loaded on riveting frame 313, the lower riveting die 312 is loaded on upper and lower riveting die 311,312 It feeds below transmission belt, and upper riveting die 311 is set up in above charging transmission belt, the upper riveting frame 311 is driven by cylinder It pushes, to realize the riveting of contact knife A Yu outer cap B.
In conjunction with shown in Fig. 1 to Fig. 6, automatic welding unit 4 comprising multiple groups automatic welding board arranged in parallel 41, each welding board 41 carries out welding phase with the contact knife place of docking by two groups of symmetrically arranged external caps of high-frequency induction welder inductor Connect, multiple groups automatic welding board is linearly arranged in the rear of riveting unit 3 in the automatic welding unit 41, and adjacent automatic Welding has gap between board 41.In the present embodiment, the automatic welding unit 4 includes four groups of automatic welding boards 41, Form four stations processing welding structure;The each group automatic welding board 41 includes high-frequency welding power supply 411, product compacting component 412 and tin send tin component 413;High-frequency welding power supply 411, for the rectangular box being connected to external power supply;Product is compacted component 412, for the positioning seat of welding comprising positioning wire frame 4121 and down-pressed pole 4122, after the positioning wire frame 4121 will rivet Product orientation is simultaneously electrical connected with high-frequency welding power supply 311, and pressing member 4122 presses on after riveting on product upper surface, will Product orientation, and symmetrically arranged two high-frequency induction welder inductors 42 is cooperated to be welded;Send tin component 413 comprising solder Rod is socketed column 4131 and solder guide bracket 4132, and the solder rod 4131 is socketed column and is set up in product compacting component by support frame On 412, and solder guide bracket 4132 is fixed on support frame and solder is inducted on high-frequency induction welder inductor 42, with cooperation Welding;The two high-frequency induction welders inductor 42 is a high-frequency induction welder sensor group, which is set to product It is compacted the opposite of component 412, and two high-frequency induction welder inductors 42 are symmetrical arranged;Wherein, each high-frequency induction welder inductor 42 is that energy is real The thin bar body of existing high-frequency welding;42 groups of the high-frequency induction welder inductor drive high-frequency induction welder inductor 42 by anterior-posterior translation mechanism Front and back adjusting is carried out, the translation mechanism includes that translation sliding rail and sliding seat, the translation sliding rail are fixed on machine by strut On the workbench of frame, and what sliding seat energy front and back reciprocatingly slided is connected with translation sliding rail, 42 groups of the high-frequency induction welder inductor Loaded on sliding seat.
In conjunction with shown in Fig. 1 to Fig. 3, blanking unit 5 comprising finished product discharging transmission channel 8, finished product discharging transmission are logical It can be docked with the discharge port of multiple groups automatic welding board 41 along road 8, form comprehensive finished product discharging structure.
It in the present embodiment, further include fill assembly 414 before and after a tin silk in conjunction with shown in Fig. 1 to Fig. 6, tin silk front and back Fill assembly 414 loaded on the sliding seat in translation mechanism and its be located at 42 groups of rears of high-frequency induction welder inductor, thus effectively to height Frequency welding machine inductor 42 carries out filament filling, and the tin silk fill assembly 414 is 42 support frame of a high-frequency induction welder inductor, the height 42 support frame of frequency welding machine inductor includes upright bar and two symmetrical supports, and the upper end of the upright bar connects a cross bar, described Two supports are loaded on the both ends of cross bar respectively, and each support is socketed 42 strut of a high-frequency induction welder inductor, the high-frequency induction welder inductor 42 One end of strut is socketed on corresponding support, the other end and 42 phase of high-frequency induction welder inductor of 42 strut of high-frequency induction welder inductor Even;
In conjunction with shown in Fig. 1 to Fig. 6, the blanking unit 5 further includes finished product discharging pawl, and finished product discharging pawl will be completed to weld The finished product connect takes out and concentrates from workpiece positioning seat, forms discharging crawl structure.
In conclusion outer cap B and contact knife A is by outer cap feeding unit material 1, the cooperation feeding of contact knife feeding unit material 2, with workpiece In positioning seat 9 formed contact knife A and outer cap B distributed architecture up and down, then between contact knife A and outer cap B carry out riveting, welding, from And finished product is formed, then blanking is carried out by blanking unit 5, thus realize the processing of workpiece, when completing the process workpiece, workpiece positioning Seat 9 is surrounded in the one-way driving mechanism for being in and is recycled from charging processing transmission channel 7 and finished product discharging transmission channel 8.
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited System;Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should Understand: it is still possible to modify the technical solutions described in the foregoing embodiments, or to some or all of Technical characteristic is equivalently replaced;And these are modified or replaceed, it does not separate the essence of the corresponding technical solution, and this is practical new The range of each embodiment technical solution of type.

Claims (10)

1. high-frequency welder, it is characterised in that: it includes outer cap feeding unit material, contact knife feeding unit material, riveting unit, automatic welding Unit and blanking unit, in which: the outer cap feeding unit material, contact knife feeding unit material, riveting unit, automatic welding unit and blanking Unit is successively arranged on the rack, and forms the automation equipment of unidirectional flowing water processing;
The discharge port of outer cap feeding unit material and contact knife feeding unit material is sequentially arranged, and the preprocessing that contact knife and outer cap are distributed up and down is formed Structure;
Riveting unit is riveting machine table, which presses above and below is connected outer cap with contact knife riveting;
Automatic welding unit comprising multiple groups automatic welding board arranged in parallel, each welding board are symmetrical by two groups The external cap of high-frequency induction welder inductor of setting is weldingly connected with the contact knife place of docking;
Blanking unit comprising finished product discharging transmission channel, which discharges transmission channel along the line can be with multiple groups automatic welding The discharge port of board docks, and forms comprehensive finished product discharging structure.
2. high-frequency welder according to claim 1, it is characterised in that: the outer cap feeding unit material and contact knife feeding unit material The one charging transmission belt of discharge port docking of respectively outer cap vibrating disc and contact knife vibrating disc, outer cap vibrating disc and contact knife vibrating disc, There is workpiece positioning seat on the charging transmission belt, workpiece positioning seat is successively shaken by outer cap vibrating disc and contact knife by charging transmission belt The discharge port of disk simultaneously forms the preprocessing structure that contact knife and outer cap or more are distributed on corresponding workpiece positioning seat.
3. high-frequency welder according to claim 2, it is characterised in that: the charging transmission belt is parallel to each other for two and sets The slide rail composition set, and there is gap between two slide rails.
4. high-frequency welder according to claim 3, it is characterised in that: it is described riveting machine table quantity be two and Two parallel arrangements, the charging transmission belt pass through the machining position of each riveting machine table.
5. high-frequency welder according to claim 4, it is characterised in that: each riveting machine table includes upper and lower riveting Mould, and riveting frame are connect, upper and lower riveting die is loaded on riveting frame, and the lower riveting die is loaded below charging transmission belt, and upper riveting It connects mould bases to be set to above charging transmission belt, the upper riveting frame is driven by cylinder and pushed, to realize the riveting of contact knife Yu outer cap.
6. high-frequency welder according to claim 1, it is characterised in that: multiple groups automatic welding in the automatic welding unit Board is linearly arranged in the rear of riveting unit, and has gap between adjacent automatic welding board.
7. high-frequency welder according to claim 6, it is characterised in that: the automatic welding unit includes four groups of automatic weldings Pick platform, forms four stations and processes welding structure.
8. high-frequency welder according to claim 7, it is characterised in that: each group automatic welding board includes ratio-frequency welding It connects power supply, product compacting component and send tin component, in which:
High-frequency welding power supply, for the rectangular box being connected to external power supply;
Product is compacted component, for the positioning seat of welding comprising positioning wire frame and down-pressed pole, after the positioning wire frame will rivet Product orientation is simultaneously electrical connected with high-frequency welding power supply, and pressing member presses on after riveting on product upper surface, and product is determined Position, and symmetrically arranged two high-frequency induction welder inductors is cooperated to be welded;
Send tin component comprising solder rod is socketed column and solder guide bracket, and the solder rod socket column is set up in by support frame Product is compacted on component, and solder guide bracket is fixed on support frame and solder is inducted on high-frequency induction welder inductor, with Cooperation welding.
9. high-frequency welder according to claim 8, it is characterised in that: the two high-frequency induction welders inductor is a ratio-frequency welding Machine sensor group, which is set to the opposite of product compacting component, and two high-frequency induction welder inductors are symmetrical Setting;Wherein, each high-frequency induction welder inductor is the thin bar body for being able to achieve high-frequency welding.
10. high-frequency welder according to claim 9, it is characterised in that: the high-frequency induction welder sensor group passes through front and back Translation mechanism drives high-frequency induction welder inductor to carry out front and back adjusting, and the translation mechanism includes translation sliding rail and sliding seat, institute State translation sliding rail be fixed on the workbench of rack by strut, and sliding seat can front and back reciprocatingly slide with translate sliding rail phase Even, the high-frequency induction welder sensor group is loaded on sliding seat.
CN201820689285.8U 2018-05-10 2018-05-10 High-frequency welder Active CN208196158U (en)

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Application Number Priority Date Filing Date Title
CN201820689285.8U CN208196158U (en) 2018-05-10 2018-05-10 High-frequency welder

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108453512A (en) * 2018-05-10 2018-08-28 厦门鑫河精密科技股份有限公司 High-frequency welder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108453512A (en) * 2018-05-10 2018-08-28 厦门鑫河精密科技股份有限公司 High-frequency welder

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GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: High-frequency welding machine for radiator box connecting tube end

Effective date of registration: 20190604

Granted publication date: 20181207

Pledgee: Xiamen finance Company limited by guarantee

Pledgor: Xiamen Xin River precise Polytron Technologies Inc

Registration number: 2019990000520

CP01 Change in the name or title of a patent holder
CP01 Change in the name or title of a patent holder

Address after: 361000 room n327, North building, Weiye building, entrepreneurship Park, torch high tech Zone, Xiamen, Fujian

Patentee after: Xiamen Xinhe Technology Co., Ltd

Address before: 361000 room n327, North building, Weiye building, entrepreneurship Park, torch high tech Zone, Xiamen, Fujian

Patentee before: Xiamen Xinhe Precision Technology Co., Ltd

PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20211215

Granted publication date: 20181207

Pledgee: Xiamen finance Company limited by guarantee

Pledgor: XIAMEN XINHE PRECISION TECHNOLOGY CO.,LTD.

Registration number: 2019990000520

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: High frequency welding machine

Effective date of registration: 20211215

Granted publication date: 20181207

Pledgee: Xiamen SME Financing Guarantee Co.,Ltd.

Pledgor: Xiamen Xinhe Technology Co.,Ltd.

Registration number: Y2021990001176