High-frequency welder
Technical field
The utility model relates to components/devices manufacturing field, more particularly, to a kind of multistation automatic welding that can be realized
Bonding machine structure.
Background technique
With the continuous development of science and technology, industrial production is directed in widget production, the company of especially outer cap and contact knife
Connect, contact knife and outer cap are by positioning and are weldingly connected, and welding procedure during realization because workpiece is round and butt welding
The part connect is annular section, to need to carry out traditional human weld's operation, traditional processing method uses manual soldering,
Without special electroplating equipment wielding machine.Such production technology, production efficiency is lower, welding quality unstable, is easy to appear because artificial
Factor causes the unqualified of product, and production cost is higher, and product rework rate after detecting is high.Moreover, the labor intensity of worker
It is larger, it is not able to satisfy the needs of modernization mass production.
Utility model content
In conclusion the utility model discloses a kind of bonding machine structure that can be realized multistation automatic welding.
In order to achieve the above objectives, specific technical solution is as follows:
A kind of high-frequency welder comprising outer cap feeding unit material, contact knife feeding unit material, riveting unit, automatic welding unit
And blanking unit, in which: the outer cap feeding unit material, contact knife feeding unit material, riveting unit, automatic welding unit and blanking unit
It successively arranges on the rack, and forms the automation equipment of unidirectional flowing water processing;
The discharge port of outer cap feeding unit material and contact knife feeding unit material is sequentially arranged, and formation contact knife is distributed pre- up and down with outer cap
Process structure;
Riveting unit is riveting machine table, which presses above and below is connected outer cap with contact knife riveting;
Automatic welding unit comprising multiple groups automatic welding board arranged in parallel, each board that welds pass through two groups
The symmetrically arranged external cap of high-frequency induction welder inductor is weldingly connected with the contact knife place of docking;
Blanking unit comprising finished product discharging transmission channel, which discharges transmission channel along the line can be automatic with multiple groups
The discharge port docking for welding board, forms comprehensive finished product discharging structure.
Further, the outer cap feeding unit material and contact knife feeding unit material respectively outer cap vibrating disc and contact knife vibrating disc, outside
The discharge port of cap vibrating disc and contact knife vibrating disc docking one feeds transmission belt, has workpiece positioning seat, workpiece on the charging transmission belt
Positioning seat is by charging transmission belt successively by the discharge port of outer cap vibrating disc and contact knife vibrating disc and on corresponding workpiece positioning seat
Form the preprocessing structure that contact knife and outer cap are distributed up and down.
Further, the charging transmission belt forms for two slide rails arranged in parallel, and two slide rails
Between have gap.
Further, the quantity of the riveting machine table is two and two parallel arrangements, and the charging transmission belt passes through
The machining position of each riveting machine table.
Further, each riveting machine table includes upper and lower riveting die, and riveting frame, upper and lower riveting die are loaded on riveting
It connects on frame, the lower riveting die is loaded on charging transmission belt lower section, and upper riveting die is set up in above charging transmission belt, the upper riveting
It connects frame and pushing is driven by cylinder, to realize the riveting of contact knife Yu outer cap.
Further, multiple groups automatic welding board is linearly arranged in the rear of riveting unit in the automatic welding unit,
And there is gap between adjacent automatic welding board.
Further, the automatic welding unit includes four groups of automatic welding boards, forms four stations and processes welding structure.
Further, each group automatic welding board includes that high-frequency welding power supply, product compacting component and tin send tin component,
Wherein:
High-frequency welding power supply, for the rectangular box being connected to external power supply;
Product is compacted component, for the positioning seat of welding comprising positioning wire frame and down-pressed pole, the positioning wire frame is by riveting
It connects rear product orientation and is electrical connected with high-frequency welding power supply, and pressing member presses on after riveting on product upper surface, will produce
Product positioning, and symmetrically arranged two high-frequency induction welder inductors is cooperated to be welded;
Send tin component comprising solder rod is socketed column and solder guide bracket, and the solder rod socket column passes through support frame frame
On product compacting component, and solder guide bracket is fixed on support frame and solder is inducted into high-frequency induction welder inductor
On, to cooperate welding.
Further, the two high-frequency induction welders inductor is a high-frequency induction welder sensor group, which sets
It is placed in the opposite of product compacting component, and two high-frequency induction welder inductors are symmetrical arranged;Wherein, each high-frequency induction welder inductor is that energy is real
The thin bar body of existing high-frequency welding.
Further, the high-frequency induction welder sensor group drives high-frequency induction welder inductor to carry out front and back by anterior-posterior translation mechanism
It adjusts, the translation mechanism includes translation sliding rail and sliding seat, and the translation sliding rail is fixed on the work of rack by strut
On platform, and what sliding seat energy front and back reciprocatingly slided is connected with translation sliding rail, and the high-frequency induction welder sensor group is loaded on sliding seat
On.
Compared to existing technologies, as follows the advantages of the utility model:
The utility model realizes the positioning of external cap and contact knife using riveting board, is realized by automatic welding board external
The welding of cap and contact knife junction;Meanwhile each automatic welding machine platform is realized by two symmetrical high-frequency induction welder inductors,
The wire frame of high-frequency induction welder inductor cooperation positioning workpiece is powered, and cooperates tin silk to realize external cap and touching on high-frequency induction welder inductor
The welding of knife junction, to realize to product in do mechanization operation on assembly line, to have high in machining efficiency, qualification rate
The advantages that high, at low cost.
Detailed description of the invention
Fig. 1 is structural upright schematic diagram in the utility model embodiment;
Fig. 2 is Fig. 1 main view;
Fig. 3 is Fig. 2 top view;
Fig. 4 is the structural upright schematic diagram of automatic welding board described in the utility model embodiment;
Fig. 5 is Fig. 4 main view;
Fig. 6 is Fig. 5 top view.
Specific embodiment
It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer
Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched
The embodiment stated is the utility model a part of the embodiment, instead of all the embodiments.Based on the implementation in the utility model
Example, every other embodiment obtained by those of ordinary skill in the art without making creative efforts belong to
The range of the utility model protection.
As shown in Figure 1 to Figure 3, a kind of high-frequency welder mainly includes rack 6, outer cap feeding unit material 1, contact knife feeding
Unit 2, riveting unit 3, automatic welding unit 4 and blanking unit 5.
As shown in Figure 1 to Figure 3, rack 6 are the desk body supported with four feet, and its machine table is the plane of rectangle
And machine table table top ensures smooth and horizontal, not will receive the print of particle in the air such as dust to ensure workpiece under processing environment
As and pollution.Preferred: button sets a dustproof cover (not shown) in the rack 6, which is transparent plastic shell.More there is choosing
, the side of the dustproof cover offers the door-plate for facilitating unlatching, so that it is guaranteed that processing easily facilitates manipulation.
Specifically: as shown in Figure 1 to Figure 3, charging processing transmission channel being distributed with respectively in the machine table of the rack 6
7 and finished product discharge transmission channel 8, charging processing transmission channel 7 along machine table three adjacent edges along distribution, the charging processing pass
The corner in defeated channel 7 is in 90 degree of C-shaped configuration, and finished product discharges transmission channel 8 as bar shaped transmission channel and its closing charging processing
The opening edge edge of transmission channel forms charging and the finished product export structure of one-way transmission;Finished product discharging transmission channel 8 be into
Expect transmission belt, the charging processing transmission channel 7 be transmission belt is fed to be that two slide rails arranged in parallel form, and
There is gap between two slide rails, be provided with several workpiece positioning seats 9 between two sliding rails.
As shown in Figure 1 to Figure 3, the outer cap feeding unit material 1, contact knife feeding unit material 2, riveting unit 3, automatic welding unit
4 and blanking unit 5 successively along charging processing transmission channel transmit 7 directions be arranged in the machine table of rack 6, and formed one-way flow
The automation equipment of water processing.Specifically: the outer cap feeding unit material 1, contact knife feeding unit material 2 are successively arranged in machine table
The input section of one edge and outer cap feeding unit material 1, contact knife feeding unit material 2 along charging processing transmission channel 7, the riveting unit
3 and automatic welding unit 8 be arranged in another edge of machine table and formed L shape feeding, riveting, weld pass, under described
Material unit 5 is arranged in the remaining edge of charging processing transmission channel 7.
As shown in Figure 1 to Figure 3, the discharge port of the outer cap feeding unit material 1 and contact knife feeding unit material 2 is sequentially arranged, and is formed
The preprocessing structure of contact knife A and outer cap B or more distribution;The outer cap feeding unit material 1 and contact knife feeding unit material 2 are respectively outer cap shake
The discharge port of Moving plate and contact knife vibrating disc, outer cap vibrating disc and contact knife vibrating disc docks the charging transmission belt, charging transmission
Workpiece positioning seat 9 is taken, workpiece positioning seat 9 is successively passed through the discharging of outer cap vibrating disc and contact knife vibrating disc by charging transmission belt
Mouth simultaneously forms the preprocessing structure that contact knife and outer cap or more are distributed on corresponding workpiece positioning seat.
As shown in Figure 1 to Figure 3, the riveting unit 3 is riveting machine table, which presses above and below
Outer cap is connected with contact knife riveting.In the present embodiment, the quantity of the riveting machine table 31 is two and two parallels
Cloth, the charging transmission belt pass through the machining position of each riveting machine table, and each riveting machine table 31 includes upper and lower riveting
Mould 311,312, and riveting/313, loaded on riveting frame 313, the lower riveting die 312 is loaded on upper and lower riveting die 311,312
It feeds below transmission belt, and upper riveting die 311 is set up in above charging transmission belt, the upper riveting frame 311 is driven by cylinder
It pushes, to realize the riveting of contact knife A Yu outer cap B.
In conjunction with shown in Fig. 1 to Fig. 6, automatic welding unit 4 comprising multiple groups automatic welding board arranged in parallel
41, each welding board 41 carries out welding phase with the contact knife place of docking by two groups of symmetrically arranged external caps of high-frequency induction welder inductor
Connect, multiple groups automatic welding board is linearly arranged in the rear of riveting unit 3 in the automatic welding unit 41, and adjacent automatic
Welding has gap between board 41.In the present embodiment, the automatic welding unit 4 includes four groups of automatic welding boards 41,
Form four stations processing welding structure;The each group automatic welding board 41 includes high-frequency welding power supply 411, product compacting component
412 and tin send tin component 413;High-frequency welding power supply 411, for the rectangular box being connected to external power supply;Product is compacted component
412, for the positioning seat of welding comprising positioning wire frame 4121 and down-pressed pole 4122, after the positioning wire frame 4121 will rivet
Product orientation is simultaneously electrical connected with high-frequency welding power supply 311, and pressing member 4122 presses on after riveting on product upper surface, will
Product orientation, and symmetrically arranged two high-frequency induction welder inductors 42 is cooperated to be welded;Send tin component 413 comprising solder
Rod is socketed column 4131 and solder guide bracket 4132, and the solder rod 4131 is socketed column and is set up in product compacting component by support frame
On 412, and solder guide bracket 4132 is fixed on support frame and solder is inducted on high-frequency induction welder inductor 42, with cooperation
Welding;The two high-frequency induction welders inductor 42 is a high-frequency induction welder sensor group, which is set to product
It is compacted the opposite of component 412, and two high-frequency induction welder inductors 42 are symmetrical arranged;Wherein, each high-frequency induction welder inductor 42 is that energy is real
The thin bar body of existing high-frequency welding;42 groups of the high-frequency induction welder inductor drive high-frequency induction welder inductor 42 by anterior-posterior translation mechanism
Front and back adjusting is carried out, the translation mechanism includes that translation sliding rail and sliding seat, the translation sliding rail are fixed on machine by strut
On the workbench of frame, and what sliding seat energy front and back reciprocatingly slided is connected with translation sliding rail, 42 groups of the high-frequency induction welder inductor
Loaded on sliding seat.
In conjunction with shown in Fig. 1 to Fig. 3, blanking unit 5 comprising finished product discharging transmission channel 8, finished product discharging transmission are logical
It can be docked with the discharge port of multiple groups automatic welding board 41 along road 8, form comprehensive finished product discharging structure.
It in the present embodiment, further include fill assembly 414 before and after a tin silk in conjunction with shown in Fig. 1 to Fig. 6, tin silk front and back
Fill assembly 414 loaded on the sliding seat in translation mechanism and its be located at 42 groups of rears of high-frequency induction welder inductor, thus effectively to height
Frequency welding machine inductor 42 carries out filament filling, and the tin silk fill assembly 414 is 42 support frame of a high-frequency induction welder inductor, the height
42 support frame of frequency welding machine inductor includes upright bar and two symmetrical supports, and the upper end of the upright bar connects a cross bar, described
Two supports are loaded on the both ends of cross bar respectively, and each support is socketed 42 strut of a high-frequency induction welder inductor, the high-frequency induction welder inductor 42
One end of strut is socketed on corresponding support, the other end and 42 phase of high-frequency induction welder inductor of 42 strut of high-frequency induction welder inductor
Even;
In conjunction with shown in Fig. 1 to Fig. 6, the blanking unit 5 further includes finished product discharging pawl, and finished product discharging pawl will be completed to weld
The finished product connect takes out and concentrates from workpiece positioning seat, forms discharging crawl structure.
In conclusion outer cap B and contact knife A is by outer cap feeding unit material 1, the cooperation feeding of contact knife feeding unit material 2, with workpiece
In positioning seat 9 formed contact knife A and outer cap B distributed architecture up and down, then between contact knife A and outer cap B carry out riveting, welding, from
And finished product is formed, then blanking is carried out by blanking unit 5, thus realize the processing of workpiece, when completing the process workpiece, workpiece positioning
Seat 9 is surrounded in the one-way driving mechanism for being in and is recycled from charging processing transmission channel 7 and finished product discharging transmission channel 8.
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited
System;Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should
Understand: it is still possible to modify the technical solutions described in the foregoing embodiments, or to some or all of
Technical characteristic is equivalently replaced;And these are modified or replaceed, it does not separate the essence of the corresponding technical solution, and this is practical new
The range of each embodiment technical solution of type.