CN208178914U - A kind of molding of impeller blade and mounting work station - Google Patents
A kind of molding of impeller blade and mounting work station Download PDFInfo
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- CN208178914U CN208178914U CN201820766400.7U CN201820766400U CN208178914U CN 208178914 U CN208178914 U CN 208178914U CN 201820766400 U CN201820766400 U CN 201820766400U CN 208178914 U CN208178914 U CN 208178914U
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- impeller
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- work station
- mounting work
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Abstract
The utility model discloses a kind of molding of impeller blade and mounting work station, it is characterized in that dividing including fence, front and rear panel, pile platform, the robot control cabinet in the fence, robot assembly, finished product stores box assembly, impeller assembles positioner, inserts leaf machine, piece shelf in main control cabinet and impeller;The slotting leaf machine is located on impeller assembly positioner;The front and rear panel divides pile platform for independent storage anter and rear piece;The slotting leaf machine and impeller assembly positioner cooperate, for being inserted into blade;The robot assembly is used to be transferred to finished product impeller in storage box assembly;The robot control cabinet is used to control the movement of robot assembly;The main control cabinet is used to control the movement of impeller assembly positioner.The utility model is achieved the utility model has the advantages that realize the semi-automatic production of product, make it is mechanical replace manual assembly, each process is more concentrated, and manual operation load is reduced, and is reduced the production time, is improved the production efficiency of product.
Description
Technical field
The utility model relates to a kind of molding of impeller blade and mounting work station, belong to automatic production line technical field.
Background technique
Machinery operation gradually replaces manual work at this stage, faces dull, frequent and duplicate long working, labour cost
With not only high, often efficiency is also arrived requirement, and the benefit of product drops many times.Seem the assembling of some impellers, blade and other
It after the completion of component production, needs to carry out whole assembly to it, then case quantity as defined in it, at present seldom automation
Production line can complete these, be substantially and manually assembled, and artificial hand speed is slower, inefficient.
Utility model content
To solve the deficiencies in the prior art, the purpose of this utility model is to provide a kind of molding of impeller blade and assemblers
Stand, realize product it is certain on automation, make it is mechanical replace manual assembly, just blade forming process is more concentrated with assembling,
It is slow convenient for improving production speed, improve certain production efficiency.
In order to achieve the above objectives, the utility model adopts the following technical solutions:
A kind of molding of impeller blade and mounting work station, characterized in that including fence, front and rear panel divide pile platform, be located at it is described
Robot control cabinet, robot assembly, finished product storage box assembly, impeller assembly positioner, slotting leaf machine, main control in fence
Piece shelf in cabinet and impeller;The slotting leaf machine is located on impeller assembly positioner;The front and rear panel divides pile platform for individually storing
Anter and rear piece;The slotting leaf machine and impeller assembly positioner cooperate, for being inserted into blade;The robot assembly is used for
Finished product impeller is transferred in storage box assembly;The robot control cabinet is used to control the movement of robot assembly;The master
Control cabinet is used to control the movement of impeller assembly positioner.
A kind of impeller blade molding above-mentioned and mounting work station, characterized in that the impeller assembly positioner includes becoming
Position pedestal, indexing and lifting module, displacement disk, upper platen, cylinder and main indexing motor;The bottom surface of the displacement disk is provided with electricity
Control case;The bottom of the shift base is provided with main indexing motor;The main indexing motor passes through shift base and conjugates disk
Center is connected;The indexing and lifting module are evenly distributed on index dial;The indexing and lifting module are provided with much
In one;Upper platen is provided with right above the indexing and lifting module of the last one station;On the upper platen
It is provided with cylinder.
A kind of impeller blade molding above-mentioned and mounting work station, characterized in that the indexing and lifting module are provided with
Four.
A kind of impeller blade molding above-mentioned and mounting work station, characterized in that the front and rear panel divide pile platform include strut,
Hand-operated magnetic is said good-bye device, bottom plate and plate foot;The strut, bottom plate, plate foot are fixedly connected sequentially from top to bottom;The hand-operated magnetic
Device of saying good-bye is bolted in the top surface of bottom plate;The cavity that the strut surrounds is for placing blade.
A kind of impeller blade molding above-mentioned and mounting work station, characterized in that the cavity is provided at least two, point
Anter and rear piece Yong Yu not placed;Hand-operated magnetic device of saying good-bye is arranged in a one-to-one correspondence with cavity.
A kind of impeller blade molding above-mentioned and mounting work station, characterized in that piece shelf include trolley in the impeller
Frame, hanging hook assembly, backing plate and universal wheel;The hanging hook assembly is provided with several groups, is distributed horizontally to trolley frame from top to bottom
On frame;Several hooks are provided on hanging hook assembly described in every group;The bottom of the backing plate and carriage frame is connected through a screw thread;
The universal wheel is arranged on four angles of carriage frame.
A kind of impeller blade molding above-mentioned and mounting work station, characterized in that the finished product storage box assembly includes into
Product store cabinet, containing box locating piece and fork truck gear;The storage cabinet locating piece is distributed in the side of finished product storage cabinet;Institute
Fork truck gear is stated by finished product storage cabinet.
A kind of impeller blade molding above-mentioned and mounting work station, characterized in that the robot assembly includes mutual spiral shell
The ABB robot and robot base of line connection.
The utility model is achieved the utility model has the advantages that realize the semi-automatic production of product, make it is mechanical replace manual assembly,
Each process is more concentrated, and manual operation load is reduced, and is reduced the production time, is improved the production efficiency of product.
Detailed description of the invention
Fig. 1 is for the structural schematic diagram of present apparatus embodiment;
Fig. 2 is the impeller assembly Shifter structure schematic diagram of present apparatus embodiment;
Fig. 3 is that the front and rear panel of present apparatus embodiment divides pile platform structural schematic diagram;
Fig. 4 is piece shelf structure schematic diagram in the impeller of present apparatus embodiment;
Fig. 5 is the finished product containing box component structure diagram of present apparatus embodiment;
Fig. 6 is robot assembly's structural schematic diagram of present apparatus embodiment.
The meaning of appended drawing reference in figure:
1- fence, 2- robot control cabinet A, 3- finished product store box assembly A, 4- robot assembly, 5- finished product containing box group
Part B, 6- impeller assembles positioner, and 7- inserts leaf machine A, and 8- inserts leaf machine B, 9- main control cabinet, and 10- front and rear panel divides pile platform, in 11- impeller
Piece shelf, 12- shift base, 13- indexing and lifting modules A, 14- conjugate disk (14), 15- indexing and lifting module B, 16- point
Degree and lifting module C, 17- cylinder 1, the upper platen of 18-, 19- cylinder, 20- indexing and lifting module D, 21- riveting die set, 22- electricity
Control case A, the main indexing motor of 23- electric cabinet B, 24-, 25- strut, 26- hand-operated magnetic says good-bye device, 27- bottom plate, 28- plate foot, 29-
Carriage frame, 30- hook, 31- backing plate, 32- universal wheel, 33- finished product containing box, 34- containing box locating piece, 35- fork truck gear,
36-ABB robot, 37- robot base.
Specific embodiment
The utility model is further described with reference to the accompanying drawing.Following embodiment is only used for clearly illustrating this
The technical solution of utility model, and cannot be used as a limitation the limitation protection scope of the utility model.
As a kind of embodiment of this patent, as shown in figures 1 to 6, in impeller blade molding and mounting work station, leaf is inserted
There are two machine settings, and there are four indexing and lifting module setting, is denoted as position 1, position 2, position 3, position 4.Finished product containing box
There are two component settings, and there are two cavity settings, fills anter and rear piece respectively.
Specifically position distribution are as follows: storage box assembly A, storage box assembly B are located at integral layout lower left, the robot
Component is located above storage box assembly A, storage box assembly B, and the impeller assembly positioner is located at robot assembly right, described
It inserts leaf machine A and is located at side to the left above impeller assembly positioner, insert leaf machine B and be located at side to the right above impeller assembly positioner, it is described
Robot control cabinet is located on the left of robot assembly, and the main control cabinet is located on the right side of impeller assembly positioner, the front and rear panel
Pile platform is divided to be located at lower section among main control cabinet and impeller assembly positioner, piece shelf are located at front and rear panel and divide a pile platform left side in the impeller
Lower section.
When specific works use:
Operative employee divides pile platform to grab anter from front and rear panel, and exact placement is at impeller assembly positioner position 1.Front and rear panel point
Pile platform stacks anter and rear piece there are two position respectively, and each pile can stack 500.For the ease of manually grabbing, piling bed
2 magnetic splitting devices of upper placement.
Operative employee piece, exact placement to impeller from grabbing on piece shelf in upper impeller assemble at positioner position 1, and right
Middle clamping;Under the drive of main indexing motor, impeller assembly positioner rotate clockwise 90 degree, complete anter, in it is on chip
Match;Impeller assembles positioner rotation, and position 1 is rotated to position 2.
Piece shelf are divided to two lacing film faces in impeller, amount to 240 middle pieces of storage.In impeller assembly positioner in turned position
The assembly of anter and middle is completed before 2, while being gone up and down under the drive of the cylinder of indexing mechanism, and middle is pushed up with blade guiding tool
It is raised to top.
Leaf machine A is inserted in position 2 to carry out being spaced slotting blade, insert blade process in, insert leaf machine location A it is motionless, lifting and
Under the indexing motor of indexing mechanism drives, impeller fixture one is started.
It completes after inserting 30, leaf, impeller assembles positioner rotation, and position 2 is rotated to position 3.
Leaf machine B is inserted in position 3 to carry out being spaced slotting blade, guarantees that blade is just inserted in the vacancy left in position 2, in slotting leaf
During piece, slotting leaf machine B location is motionless, and indexing motor impeller fixture one starts.
It completes after inserting 30, leaf, after sticking with the blade of entire impeller.Impeller assembles positioner rotation, and position 3 turns to
Position 4.
Impeller assembles positioner and the impeller for sticking with blade is rotated to position 4 by position 3;Operative employee is from forward and backward point
After the crawl of pile platform on piece exact placement to the impeller of position 4.
The installation of piece, operative employee leave after the completion, piece after upper platen is pushed down under cylinder drive;Middle is going up and down and is indexing
Under the cylinder of mechanism drives, intermediate accurate location is moved down into, is prepared for impeller riveting.Anter, middle, rear piece it is quasi- by early period
It is standby reach accurate location after, the indexing motor of lifting and indexing mechanism carries out high speed rotation, riveting die set under cylinder drive to
Preceding movement is completed until all blades rivet;Upper platen, riveting die set leave under cylinder drive;Impeller assembles positioner
Position 1 has been arrived in rotation, the rotation of position 4 again.
Strut is fixed on bottom plate for storing anter and rear piece in this structure, and plate foot is fixed on bottom plate and is used to support
Certain altitude, hand-operated magnetic device of saying good-bye are fixed on bottom plate manually to grab.
Finished product stores box assembly A, finished product storage box assembly B respectively by finished product containing box 33, containing box locating piece 34, fork truck
35 composition of gear, four containing box locating pieces are located at finished product containing box surrounding and limit whole freedom degrees in its horizontal plane, fork truck gear
Limitation fork truck is located below to enter from below.
Main indexing motor 24 drives displacement disk 14 to turn to specified station, and indexing and lifting module are fixed on displacement disk 14
The indexing and lifting on each station can be achieved.Upper platen 18 can push down impeller and complete product riveting under the work of riveting die set 21
It connects.Riveting die set 21 is realized riveting die set feeding and is exited under the drive of cylinder 19.
Automation on this work station realization product is certain, makes machinery replace manual assembly, just blade forming process and dress
With more concentrating, it is convenient for improvement production speed slow, improves certain production efficiency.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without deviating from the technical principle of the utility model, several improvement and deformations can also be made, these change
It also should be regarded as the protection scope of the utility model into deformation.
Claims (8)
1. a kind of impeller blade molding and mounting work station, characterized in that divide pile platform including fence, front and rear panel, enclosed positioned at described
Robot control cabinet, robot assembly in column, finished product storage box assembly, impeller assembly positioner, insert leaf machine, main control cabinet,
With piece shelf in impeller;
The slotting leaf machine is located on impeller assembly positioner;The front and rear panel divides pile platform for independent storage anter and rear piece;Institute
It states slotting leaf machine and impeller assembly positioner cooperates, for being inserted into blade;The robot assembly is used to turn in finished product impeller
It moves in storage box assembly;The robot control cabinet is used to control the movement of robot assembly;The main control cabinet is for controlling
The movement of impeller assembly positioner processed.
2. a kind of impeller blade molding according to claim 1 and mounting work station, characterized in that the impeller assembly becomes
Position machine includes shift base, indexing and lifting module, displacement disk, upper platen, cylinder and main indexing motor;
The bottom surface of the displacement disk is provided with electric cabinet;The bottom of the shift base is provided with main indexing motor;The master point
Degree motor passes through shift base and is connected with the center for conjugating disk;The indexing and lifting module are evenly distributed on index dial;
The indexing and lifting module are provided with no less than one;Positioned at the last one station the indexing and lifting module just on
Side is provided with platen;Cylinder is provided on the upper platen.
3. a kind of impeller blade molding according to claim 1 and mounting work station, characterized in that the indexing and lifting
There are four module settings.
4. a kind of impeller blade molding according to claim 1 and mounting work station, characterized in that the front and rear panel divides pile
Platform includes that strut, hand-operated magnetic are said good-bye device, bottom plate and plate foot;The strut, bottom plate, plate foot are fixedly connected sequentially from top to bottom;
Hand-operated magnetic device of saying good-bye is bolted in the top surface of bottom plate;The cavity that the strut surrounds is for placing blade.
5. a kind of impeller blade molding according to claim 4 and mounting work station, characterized in that the cavity is provided with
At least two, it is respectively used to place anter and rear piece;Hand-operated magnetic device of saying good-bye is arranged in a one-to-one correspondence with cavity.
6. a kind of impeller blade molding according to claim 1 and mounting work station, characterized in that piece goods in the impeller
Frame includes carriage frame, hanging hook assembly, backing plate and universal wheel;The hanging hook assembly is provided with several groups, and horizontal point from top to bottom
Cloth is on carriage frame;Several hooks are provided on hanging hook assembly described in every group;The bottom of the backing plate and carriage frame is logical
Cross threaded connection;The universal wheel is arranged on four angles of carriage frame.
7. a kind of impeller blade molding according to claim 1 and mounting work station, characterized in that the finished product containing box
Component includes finished product storage cabinet, containing box locating piece and fork truck gear;The storage cabinet locating piece is distributed in finished product containing box
The side of body;The fork truck gear is by finished product storage cabinet.
8. a kind of impeller blade molding according to claim 1 and mounting work station, characterized in that the robot assembly
Including the ABB robot being mutually threadedly coupled and robot base.
Priority Applications (1)
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CN201820766400.7U CN208178914U (en) | 2018-05-22 | 2018-05-22 | A kind of molding of impeller blade and mounting work station |
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CN201820766400.7U CN208178914U (en) | 2018-05-22 | 2018-05-22 | A kind of molding of impeller blade and mounting work station |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108466049A (en) * | 2018-05-22 | 2018-08-31 | 南京工程学院 | A kind of molding of impeller blade and mounting work station |
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2018
- 2018-05-22 CN CN201820766400.7U patent/CN208178914U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108466049A (en) * | 2018-05-22 | 2018-08-31 | 南京工程学院 | A kind of molding of impeller blade and mounting work station |
CN108466049B (en) * | 2018-05-22 | 2023-10-27 | 南京工程学院 | Impeller blade shaping and assembly workstation |
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