CN208131500U - The high speed imaging sorting system rejected conducive to rejected product - Google Patents
The high speed imaging sorting system rejected conducive to rejected product Download PDFInfo
- Publication number
- CN208131500U CN208131500U CN201820363983.9U CN201820363983U CN208131500U CN 208131500 U CN208131500 U CN 208131500U CN 201820363983 U CN201820363983 U CN 201820363983U CN 208131500 U CN208131500 U CN 208131500U
- Authority
- CN
- China
- Prior art keywords
- rejected
- product
- transmission mechanism
- conveying line
- drum conveying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Analysing Materials By The Use Of Radiation (AREA)
Abstract
The utility model relates to product testing fields, that is, are conducive to the high speed imaging sorting system that rejected product is rejected.It includes conveyor frame, and the drum conveying line being made of in conveyor frame the arrangement of several beaming rollers, x-ray detector is horizontal to be connected across on drum conveying line.There is one section of steering to reject transmission mechanism on x-ray detector outlet side drum conveying line, rejects drum conveying line bifurcated setting at transmission mechanism turning to；The upper belt pulley that transmission mechanism includes matrix form arrangement is rejected in the steering, and corresponding each upper belt pulley has the bottom pulley connected by belt, and each upper belt pulley is connect by pedestal, connecting rod with driving cylinder, and bottom pulley is all mounted on main drive shaft.The setting of x-ray detector outlet side, which turns to, rejects transmission mechanism, the automatic shunting separation of problem of implementation product, structurally reasonable, is swift in motion, precise control is conducive to improve whole production line efficiency of transmission, improves detection efficiency.
Description
Technical field
The utility model relates to product testing fields, that is, are conducive to the high speed imaging sorting system that rejected product is rejected.The inspection
Examining system uses X-ray imaging detection technology, is a kind of on-line checking package interior with the presence or absence of Short Item, disrepair phenomenon and and Times
The intellectualizing system warned and rejected.The internal various works that whether there is Short Item, breakage can not be identified after being mainly used for finished product packing
Industry scene.Such as：Case fills milk, beer, beverage, toy etc..
Background technique
In the prior art, packaging product x-ray detector has application, it includes conveyor frame, in conveyor frame
The drum conveying line being made of the arrangement of several beaming rollers, x-ray detector is horizontal to be connected across on drum conveying line, is detected packaging and is produced
When product pass through x-ray detector, alarm is generated if finding breakage, and by oil cylinder release or manual sorting, is lacked
Point is that cylinder action is slow, it has to reduce flowing water linear velocity, reduce production efficiency, increase labor intensity.
Utility model content
The purpose of this utility model is in view of the above deficiencies and provides a kind of structurally reasonable, and rejected product rejects fast, production
The high-efficient high speed imaging sorting system for being conducive to rejected product and rejecting.
The technical solution of the utility model is：Conducive to the high speed imaging sorting system that rejected product is rejected, including pass
Rack is sent, the drum conveying line being made of in conveyor frame the arrangement of several beaming rollers, x-ray detector is horizontal to be connected across roller conveying
On line, it is characterised in that there is one section of steering to reject transmission mechanism on x-ray detector outlet side drum conveying line, picked in steering
Except drum conveying line bifurcated is arranged at transmission mechanism；The upper belt pulley that transmission mechanism includes matrix form arrangement is rejected in the steering, right
Each upper belt pulley is answered to have the bottom pulley connected by belt, each upper belt pulley is connected by pedestal, connecting rod and driving cylinder
It connects, bottom pulley is all mounted on main drive shaft.
The detection system is to test before factory to FCL interiors of products quantity.Pass through extremely micro X-ray pair
Product is scanned, and X-ray detector receives scanning signal, and scanning signal is converted into image, by software to image into
Row analysis, if there is above situation occurs, can pass through to intelligently judge whether there is missing, breakage in FCL product
High speed eliminating system rejects defective product from assembly line, switches to unqualified area, has been completely secured in FCL product
Portion's quantity does not lack, product is without breakage.Enterprise is solved in FCL process of producing product, product quantity missing, product in case
Damaged quality problems.
The utility model has the advantages that：The setting of x-ray detector outlet side, which turns to, rejects transmission mechanism, and problem of implementation produces
The automatic shunting separation of product, it is structurally reasonable, it is swift in motion, precise control is conducive to improve whole production line efficiency of transmission, improves detection
Efficiency.It is movably connected on frame using runner, is conducive to Integral synchronous control rotation, upper and lower belt pulley is connected by circular strap
It connects, flexibility is good, conducive to rotating in upper belt pulley rotation, without damaging belt.
The embodiments of the present invention is described in further detail below in conjunction with attached drawing.
Detailed description of the invention
Fig. 1 is the utility model overall structure schematic diagram.
Fig. 2 is that the utility model rejects transmission mechanism structure diagram.
Fig. 3 is Fig. 2 bottom upward structure diagram.
Fig. 4 is the strainer structure diagram that transmission mechanism is rejected in the utility model.
Specific embodiment
Referring to Fig. 1, parts title is as follows：Conveyor frame 1, beaming roller 2, x-ray detector 3, upper belt pulley 4, hypodermis
Belt wheel 6, straightway drum conveying line 11, bend section drum conveying line 12 protect stereotype cover 19, lead protection curtain sheet 20, gib block
10, industrial tablet computer 30, work light 31, thermal printer 40, control cabinet 38, alarm lamp 39.
Conducive to the high speed imaging sorting system that rejected product is rejected, including conveyor frame 1, there are several axis in conveyor frame 1
The drum conveying line of the arrangement composition of roller 2, x-ray detector 3 is horizontal to be connected across on drum conveying line.X-ray detector 3 includes
Detection machine shell, control cabinet 38, micro- metering X-ray emission device（Power supply box containing x-ray apparatus）, X-ray receiving magazine, industry it is flat
Plate calculates 30, alarm lamp 39, frame 32.Shell is connect for installing control cabinet, micro- metering X-ray emission device, X-ray
Receive the platform of the capital equipments such as case, work, alarm lamp.It is all the way the conveying of straightway roller at drum conveying line bifurcated setting
Line 11 transmits certified products product, and another way is bend section drum conveying line 12, rejects transmission problem product.
Referring to fig. 2,3, parts title is as follows：Upper belt pulley 4, belt 5, bottom pulley 6, pedestal 7, connecting rod 8 drive gas
Cylinder 9, main drive shaft 24, frame side wall 26, crossbeam 28, frame 32.
There is one section of steering to reject transmission mechanism on 3 outlet side drum conveying line of x-ray detector（The damaged production detected
Product are split into here on the pipeline of side）, drum conveying line bifurcated setting at transmission mechanism is rejected turning to（Transmit certified products
Straightway pipeline and transmit damaged product bend section pipeline）；It includes what matrix form was arranged that transmission mechanism is rejected in the steering
Several upper belt pulleys 4（12 in length and breadth in figure）, corresponding to each upper belt pulley 4 has through O-ring belt 5（Horizontal junction product is
It is round）The bottom pulley 6 of connection, each upper belt pulley 4 pass through pedestal 7, joist, connecting rod 8（Pedestal 7 is connected by bolt and connecting rod 8
It connects）, frame 32 with driving cylinder 9 connect, bottom pulley 6 is all mounted on main drive shaft 24, pass through sprocket wheel, chain and motor company
It connects.Upper belt pulley 4 can may only be rotated in the case where driving cylinder 9 acts on rotational angle 0-45 degree, bottom pulley 6.
Air pressure external member is made of gas source processing three linked piece, baroceptor, 3 position-5 way solenoid valve, driving cylinder 9.Gas source
It handles three linked piece and pressure stabilizing, cleaning and lubrication pneumatic actuator is carried out to gas source.Baroceptor real-time monitoring gas source air pressure, when
When minimum operating pressure value is not achieved, alarm signal is issued.3 position-5 way solenoid valve is instructed by host computer, for uniaxial cylinder
It pushes away, work is pulled to provide gas source supply.Drive cylinder 9（Uniaxial cylinder）It is to be carried out according to the gas source that 3 position-5 way solenoid valve provides
It pushes away, pull work, drive steering to reject transmission mechanism and sorted.0.4~0.8 MPa of gas source air pressure（Tracheal diameter 8mm）.Detection
0 ~ 0.8m/s of speed detects 4800 ~ 6400 casees of number of packages/h per hour.Minimum spacing should be greater than 300mm between tested product.
Upper belt pulley 4 is in without rejecting operating position in Fig. 3, normal directly to turn.When needing to turn to, cylinder 9 is driven
It stretches out, then all upper belt pulleys 4 are turned right, otherwise are turned left when retracting, so being removed product can be leftward or rightward
It rejects, it can left and right settings bend depends on installation workshop specific location.In Fig. 1 upper belt pulley 4 turn right 45 degree when,
Product will be diverted into bend section on pipeline, realize that substandard product is removed.Turning to rejecting transmission mechanism will be unqualified
Product is rejected, and turning to and rejecting transmission mechanism is unidirectional eliminating system, can be incited somebody to action in the rejecting signal for receiving host computer
Rejected product isolates main conveyor line, rejects underproof product to a direction.
Referring to fig. 2,4, parts title is as follows：Main drive shaft 24, flange seat 25, frame side wall 26, flange seat bolt hole
27, crossbeam 28, bolt 29.
Belt pulley main drive shaft 24 is four of interval, and belt pulley main drive shaft 24 is along drum conveying line transverse lap in machine
On frame wall flange seat 25, flange seat 25 is fixedly connected by four bolts with frame side wall 26,26 upper flange seat of frame side wall
Bolt hole 27 is upper and lower strip hole, has crossbeam 28 above companion flange seat 25, corresponded on crossbeam 28 each flange seat 25 have across
The bolt 29 of the flange seat 25 of top shifting downwards of crossbeam 28.It pushes up shifting main drive shaft 24 by two sides bolt 29 to move up and down, with real respectively
Existing each group pulley belt tensioning.
Entire detection system is by AC 220V power supply power supply.Control cabinet 38 consists of two parts：Main control box is detection system
The key control unit of system, main control box inside include DC power supply power supply module, image data transmission module, order control mould
Block.Power control box mainly to power delivery section and other need the equipment of 220V power voltage supply to be controlled and supplied
Electricity.
X-ray detector 3 is generally conventional equipment, there is adaptive improvement.Micro- metering X-ray emission device is by two in it
Part forms：Micro- metering X-ray emission device is the important component of detection system, and image data is the transmitted intensity by ray
Information is formed, and entire detection system is organized work around the processing of ray signal.High pressure generator is for ray hair
The device of emitter offer high voltage power supply.Ray generator, the high voltage power supply provided using high pressure generator produce ray emission pipe
The X-ray of raw corresponding measurement.
X-ray receiving magazine is the critical component of detection system, and effect is that the ray for penetrating product is imaged.It penetrates
Line is changed into electric signal by the photodetector in this receiving magazine, and using corresponding analog-to-digital conversion, becoming computer can be with
The digital signal of processing.
Image analyzing section：Using the industrial tablet computer with touch screen as hardware platform, it is with WINDOWS 7
Universal Software Platform.The digital signal that the transmission of X-ray receiving magazine comes is merged processing by image analyzing section, forms image letter
Number, then image is converted and is identified, judge product whether Short Item or breakage.For Short Item, damaged product, notice is turned to
Transmission mechanism is rejected to be rejected.
Power transmission machine：It is divided into active-dynamic type self transmission and auxiliary power transmission.Before active force conveyer is whole system
The Transmission system of end acquisition Item Information, it is one section of Transmission system being engaged between existing Transmission system, and transmission speed is omited
Greater than the speed of on-site transfer system.Auxiliary power conveyer includes to turn to branch line and unpowered memory block, and main function is to deposit
Store up undesirable product.
Work light 31 shows green, red, yellow.Play the role of operating status instruction.Green indicator light instruction
Detection system is in working condition；Red indicating light instruction detection system X-ray has been switched on, and staff should be in safety
Region does not allow close to detection system danger zone.Yellow indicator lamp indicates that active-dynamic type self transmission or auxiliary power transmission occur
Obstruction, needs staff to handle in time.
Major function
Data acquisition function：Detection system can carry out X-ray scanning to product on pipeline, by the X ray picture of acquisition
As information is shown by computer software and carries out discriminatory analysis.
Detection system control function：Detection system has the function of to control equipment one-key start, control equipment indicating lamp prompt
Function has the function of to sound an alarm when scanning FCL interiors of products quantity missing, finds FCL interiors of products quantity missing, is damaged
When have the function of removing function, with control pipeline start and stop.
Detection system regulatory function（Such as tested product size, internal quantity unanimous circumstances, will as same specification product into
Row detection）：
Have the function of that adjust ray emission power measures to be detected to the tested product under different height, with adjusting
The function of product category realizes the compatible scanning to different tested product, has the function of that product quantity in tested product is arranged, has
The functions such as scan image, storage, unloading, deletion, image procossing have the function of printing testing result, can will be examined by network
Survey picture be directly transferred to the function of remote computer terminal, reserved port can remote opening detection system.
Offline operation：When detection system detection part is abnormal or needs to suspend maintenance, system closing can be will test,
The force start button on control cabinet is directly pressed, the transmission line of power rolling at this time operates normally, and detection part and rejecting part are not
It can participate, can guarantee that production line operates normally in detection system maintenance process at this time.
It is described above, only specific embodiment of the present utility model, various illustrations are not to the reality of the utility model
The limitation of matter Composition of contents.
Claims (1)
1. being conducive to the high speed imaging sorting system that rejected product is rejected, including conveyor frame (1), have in conveyor frame (1) several
The drum conveying line of beaming roller (2) arrangement composition, x-ray detector (3) is horizontal to be connected across on drum conveying line, it is characterised in that X
There is one section of steering to reject transmission mechanism on ray detecting apparatus outlet side drum conveying line, rejects roller at transmission mechanism turning to
The setting of pipeline bifurcated；The upper belt pulley (4) that transmission mechanism includes matrix form arrangement, corresponding each upper belt pulley are rejected in the steering
(4) there is the bottom pulley (6) connected by belt (5), each upper belt pulley (4) passes through pedestal (7), connecting rod (8) and driving gas
Cylinder (9) connection, bottom pulley (6) are all mounted on main drive shaft (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820363983.9U CN208131500U (en) | 2018-03-18 | 2018-03-18 | The high speed imaging sorting system rejected conducive to rejected product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820363983.9U CN208131500U (en) | 2018-03-18 | 2018-03-18 | The high speed imaging sorting system rejected conducive to rejected product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208131500U true CN208131500U (en) | 2018-11-23 |
Family
ID=64289479
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820363983.9U Expired - Fee Related CN208131500U (en) | 2018-03-18 | 2018-03-18 | The high speed imaging sorting system rejected conducive to rejected product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208131500U (en) |
-
2018
- 2018-03-18 CN CN201820363983.9U patent/CN208131500U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206038558U (en) | Multistation visual detection equipment | |
| CN109772724B (en) | Flexible detection and analysis system for major surface and internal defects of castings | |
| CN208146474U (en) | High speed imaging sorting system | |
| US10423153B2 (en) | Online monitoring system for laminated glass vacuum production line | |
| CN102409440B (en) | Device and method for detecting foreign fibers in raw cotton | |
| WO2013106904A1 (en) | Automatic online defective elements-checking-and-removing device for flexographic printing presses | |
| CN109225932A (en) | A kind of wine box overlap checking device | |
| CN206604782U (en) | A kind of ink jet numbering machine prints poor products automatic removing device | |
| CN107030016A (en) | A kind of casting visual detection equipment | |
| CN208131498U (en) | Conducive to the high speed imaging sorting system for rejecting driving pulley tensioning | |
| CN209189283U (en) | A kind of wine box overlap checking device | |
| CN209006207U (en) | A kind of online visual detection equipment | |
| CN208146479U (en) | Conducive to the high speed imaging sorting system of pipeline beaming roller installation | |
| CN208131500U (en) | The high speed imaging sorting system rejected conducive to rejected product | |
| CN214668656U (en) | Multifunctional chain inspection machine | |
| CN208131499U (en) | Conducive to the high speed imaging sorting system of X-ray leaded light | |
| CN208131501U (en) | Conducive to the high speed imaging sorting system of pipeline bend setting | |
| CN208146473U (en) | Conducive to the high speed imaging sorting system of security protection | |
| CN207917307U (en) | The high speed imaging sorting system collected conducive to liquid | |
| CN206798595U (en) | A kind of detection process equipment | |
| CN108722894A (en) | Automobile-used fastener online detection instrument | |
| US20130181396A1 (en) | Automatic Online Defective Elements-Checking-and-Removing Device for Flexographic Printing Presses | |
| CN209034894U (en) | It is a kind of to utilize glass plate detection device | |
| CN207779960U (en) | A kind of full-automatic eddy current detecting equipment of copper rod | |
| CN109225950A (en) | A kind of intelligent robot sorting work station |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181123 |