CN209189283U - A kind of wine box overlap checking device - Google Patents
A kind of wine box overlap checking device Download PDFInfo
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- CN209189283U CN209189283U CN201821658848.3U CN201821658848U CN209189283U CN 209189283 U CN209189283 U CN 209189283U CN 201821658848 U CN201821658848 U CN 201821658848U CN 209189283 U CN209189283 U CN 209189283U
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Abstract
The utility model discloses a kind of wine box overlap checking device, belong to packing box detection device technical field, the device includes pipeline and several visual detection units, pipeline includes the supplied materials conveying section being sequentially connected, it detects conveying section and rejects conveying section, the structure of several visual detection units is identical, visual detection unit includes driving mechanism, pressing mechanism, image mechanism and positioning mechanism, driving mechanism, camera shooting mechanism is successively set on detection mounting rack top, middle part, pressing mechanism is mounted on the output end of driving mechanism, driving mechanism is able to drive pressing mechanism rotation and vertical motion, pressing mechanism is for pressing the top of four side of wine box, positioning mechanism is used to position wine box to be detected on detection conveying section, the side for rejecting conveying section is arranged in rejecting mechanism, rejecting mechanism is to the underproof wine box of gland It is rejected.Utility model device replaces manually detecting wine box gland using visual detection unit, and detection efficiency is high.
Description
Technical field
The utility model belongs to packing box detection device technical field, and in particular to one kind is examined automatically on liquor production line
Survey wine box pressing device.
Background technique
It during liquor production, needs for bottle to be placed into wine box, wine box is generally cuboid, and wine box cross section is
Square, box cover are placed into the top of wine box, and wine box is then entered press and carries out gland, after wine box gland, is needed to wine box
Gland quality detected, common defect is as follows in gland: the four side edge of gland is not compacted i.e. gland four side edge
There are the edge line out-of-flatnesses of biggish gap or gland with wine box.
Main use manually detects the wine box after gland at present, the artificial top for pressing wine box side, wine box side
The deformation of the engagement edge of face and gland, when the four side edge of gland is not compacted with wine box, wine box at this time and capping rim
Gap, which becomes larger, to be easy to measure, and then whether the four side edge of detection gland is smooth respectively and whether there is gap, and manual working is strong
Spend that larger, detection efficiency is low, usually there are problems that missing inspection to the criterion disunity and artificial detection of testing result.
Summary of the invention
The utility model provides a kind of wine box overlap checking device, can be realized through vision and information processing system replacement
Manually carry out the detection of detection wine box gland.
The technical solution adopted in the utility model is as follows: a kind of wine box overlap checking device, including pipeline, rejecting mechanism
And several visual detection units, pipeline include supplied materials conveying section, detect conveying section and reject conveying section, supplied materials conveying section,
Detection conveying section and rejecting conveying section are sequentially connected, and the structure of several visual detection units is identical, several vision-based detection lists
The direction of motion of the member along detection conveying section sets gradually side, visual detection unit on it and includes driving mechanism, pressing mechanism, takes the photograph
Camera structure and positioning mechanism, the setting of detection mounting rack are mounted on the top of detection mounting rack, press in detection conveying section, driving mechanism
Press mechanism is mounted on the output end of driving mechanism, and driving mechanism is able to drive pressing mechanism rotation and vertical motion, pressing mechanism
It is pressed for the top to four side of wine box, camera shooting mechanism is mounted on the middle part of detection mounting rack, and positioning mechanism is mounted on
It detects the lower part of mounting rack and is located at the side of detection conveying section, positioning mechanism is used for wine box to be detected on detection conveying section
It is positioned, the side for rejecting conveying section is arranged in rejecting mechanism, and rejecting mechanism rejects the underproof wine box of gland.
Further, driving mechanism includes rotating mechanism and vertical shift mechanism, and rotating mechanism includes first motor, first motor
It is mounted on the upper surface of detection mounting rack, first motor transfers power to splined nut, splined nut by belt driver
Splined shaft rotation is driven, vertical shift mechanism includes the second motor, and the top of first motor is arranged in the second motor, and the second motor passes through
Belt driver transfers power on feed screw nut, and feed screw nut drives screw rod to move up and down, the lower part of screw rod and splined shaft
Top by connection pedestal be connected, connecting flange is fixed on the lower end of splined shaft.
Further, pressing mechanism includes cylinder mount frame, and cylinder mount frame is mounted on the output end of driving mechanism, and four
Press unit is along the circumferential direction evenly arranged on cylinder mount frame, and four press units include pressing air cylinder and pressing jaw, pressing
Cylinder is mounted on the lower end surface of cylinder mount frame, and pressing jaw is mounted in the cylinder rod by air cylinder.
Further, camera shooting mechanism includes industrial camera and light source, and industrial camera, light source are each attached to detection mounting rack
On, the center of the camera face light source of industrial camera.
Further, positioning mechanism includes sensor and positioning cylinder, and sensor and positioning cylinder setting are conveyed in detection
The side of section, for incuding supplied materials, positioning plate is mounted in the cylinder rod of positioning cylinder sensor.
Further, positioning plate is L-shaped, and positioning plate includes the first blocking surface and the second blocking surface, the first blocking surface and the
In degree angle between two blocking surfaces.
Further, rejecting mechanism includes rejecting cylinder and stop cylinder, rejects rejecting conveying section is arranged in cylinder one
Side is rejected plate installation and is rejected in the cylinder rod of cylinder, and the downstream for rejecting cylinder is arranged in stop cylinder, and barrier plate is mounted on blocking gas
In the cylinder rod of cylinder.
The application method of utility model device, includes the following steps:
A. wine box moves on detection conveying section after capping machine gland through supplied materials pipeline；
B. after sensor sensing to wine box, positioning cylinder drives positioning plate movement, and positioning plate stops wine box to convey with detection
Duan Jixu movement；
C. pressing mechanism presses four side surface upper part of wine box, and driving mechanism drives pressing mechanism to be up to camera shooting mechanism
Take alpha region, camera shooting mechanism images the one side edge of gland, then by pictorial information input signal processing system, with
Default template compares；
D. driving mechanism drive pressing mechanism rotate in three times 270 degree so that gland edge to be detected successively face image
Mechanism, camera shooting mechanism are identical as step C to the detection process of other side edges of wine box gland；
E. after the completion of the four side edge detection of wine box gland, positioning mechanism return, wine box, which moves to, to be rejected on conveying section；
F. the four side edge of wine box gland is qualified, and the wine box gland is qualified, is rejected conveying section and moves to next work
Position；Otherwise rejecting mechanism rejects wine box.
The utility model has the beneficial effects that utility model device is using press unit simulation manpower to wine box side surface upper part
It is pressed, when the four side edge of gland is not compacted with wine box, the gap of wine box and capping rim at this time, which becomes larger, to be easy to survey
Amount replaces manually detecting wine box gland using visual detection unit, and detection efficiency is high, and examination criteria is unified, driving machine
Structure drive pressing mechanism rotate in three times 270 degree so that gland edge to be detected successively face camera shooting mechanism, reduce industry
The quantity of camera and light source.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of utility model device.
Fig. 2 is the partial structural diagram of driving mechanism in utility model device.
Fig. 3 is the structural schematic diagram of pressing mechanism in utility model device, camera shooting mechanism, positioning mechanism.
Fig. 4 is the structural schematic diagram of pressing mechanism in utility model device.
Fig. 5 is the overlooking structure diagram of positioning plate in utility model device.
Fig. 6 is the partial structural diagram that conveying section is rejected in utility model device.
In figure: 1. supplied materials conveying sections；2. detecting conveying section；3. pressing mechanism；31. cylinder mount frame；32. pressing jaw；33.
By air cylinder；4. driving mechanism；41. installation base plate；42. first motor；43. the second motor；44. the second driving pulley；45. the
Two driven pulleys；46. upper mounting plate；47. connecting pedestal；48. the first driven pulley；49. connecting flange；5. imaging mechanism；51.
Industrial camera；52. light source；6. positioning mechanism；61. sensor；62. positioning cylinder；63. positioning plate；631. first blocking surfaces；
632. second blocking surfaces；7. rejecting mechanism；71. rejecting cylinder；72. stop cylinder；8. rejecting conveying section；9. detecting mounting rack.
Specific embodiment
As shown in Figure 1, utility model device includes pipeline, rejecting mechanism 7 and several visual detection units, conveying
Line includes supplied materials conveying section 1, detection conveying section 2 and rejects conveying section 8, and supplied materials conveying section 1, detection conveying section 2 and rejecting are defeated
Section 8 is sent to be sequentially connected, the structure of several visual detection units is identical, several visual detection units are along detection conveying section 2
The direction of motion sets gradually side on it, and visual detection unit includes driving mechanism 4, pressing mechanism 3, camera shooting mechanism 5 and positioning
Mechanism 6, the setting of detection mounting rack 9 are mounted on the top of detection mounting rack 9, pressing mechanism 3 in detection conveying section 2, driving mechanism 4
It is mounted on the output end of driving mechanism 4, driving mechanism 4 is able to drive pressing mechanism rotation and vertical motion, pressing mechanism 3 are used for
The top of four side of wine box is pressed, the top mutual extrusion of pressing mechanism 3 and four side of wine box is to play clamping wine
The effect of box, pressing mechanism 3 can clamp wine box and wine box driven to move, and camera shooting mechanism 5 is mounted in detection mounting rack 9
Portion, positioning mechanism 6 are mounted on the lower part of detection mounting rack 9 and are located at the side of detection conveying section 2, and positioning mechanism 6 is used for inspection
It surveys wine box to be detected on conveying section 2 to be positioned, the side for rejecting conveying section 8 is arranged in rejecting mechanism 7, and rejecting mechanism 7 is right
The underproof wine box of gland is rejected.
Pipeline uses synchronous belt type pipeline, and pipeline is driven by a motor, and wine box enters after carrying out punching press by capping machine
Pipeline carries out overlap checking, and the wine box quantity of single gland determines by the specification of capping machine, the quantity of visual detection unit and
The quantity of capping machine single punching press is equal, is capable of the capping machine of six wine box of punching press using single in embodiment, capping machine
Specification is not limited to the above, and correspondingly, the quantity of visual detection unit is arranged six.
As shown in Fig. 2, driving mechanism 4 includes rotating mechanism and vertical shift mechanism, rotating mechanism includes first motor 42, installation
Substrate 41 is fixed on the upper surface of detection mounting rack 9, first motor 42 by erection support to be mounted on installation base plate 41, the
One driving pulley, the first driven pulley 48 are rotatably mounted on installation base plate 41, and the output shaft of first motor 42 drives first
Driving pulley, the first driving pulley are transferred power on the first driven pulley 48 by synchronous belt, splined nut and second from
Movable belt pulley is fixedly connected, and first motor 42 transfers power to splined nut by belt driver, and splined nut drives spline
Axis rotation, vertical shift mechanism include the second motor 43, and upper mounting plate 46 is mounted on the upper surface of installation base plate 41 by column, and second
Motor 42 is mounted on upper mounting plate 46, and the second driving pulley 44, the second driven pulley 45 are installed in rotation on upper mounting plate
On 46, the output shaft of the second motor 43 drives the second driving pulley 44, and the second driving pulley 44 is transmitted power by synchronous belt
Onto the second driven pulley 45, feed screw nut is fixedly connected with the second driven pulley 45, so that the second motor 43 passes through V belt translation
Device transfers power on feed screw nut, and feed screw nut drives screw rod to move up and down, and the lower part of screw rod is fixed on connection pedestal
On 47, the top of splined shaft is installed in rotation on connection pedestal 47, and screw rod drives splined shaft to move up and down and do not interfere flower
Key axis is fixed on the lower end of splined shaft around own axis, connecting flange 49, so that connecting flange 49 can be in first motor
42, rotation and vertical motion under the drive of the second motor 43, the design separated using splined shaft and lead screw shaft of driving mechanism 4, subtract
Lack manufacturing cost, while increasing the installation space of driving mechanism 4.
As shown in Figure 3, Figure 4, pressing mechanism 3 includes cylinder mount frame 31, and the cylinder mount frame 31 is mounted on driving machine
The output end of structure 4, cylinder mount frame 31 are preferably cross this weight that can lower pressing mechanism 3；Four press units
It is along the circumferential direction evenly arranged on cylinder mount frame 31, is in 90 degree between adjacent press unit, four press units are right respectively
Four side surface upper part of wine box is pressed, and four press units include pressing air cylinder 33 and pressing jaw 32, by air cylinder 33
It is mounted on the lower end surface of cylinder mount frame 31, pressing jaw 32 is mounted in the cylinder rod by air cylinder 33, and two of wine box opposite side
Pressing jaw 32 in the case where it corresponds to drive by air cylinder 33 the top mutual extrusion close to each other with wine box opposite flank to rise
To the effect of clamping wine box.
As shown in figure 3, camera shooting mechanism 5 includes industrial camera 51 and light source 52, industrial camera 51, light source 52 are each attached to inspection
It surveys on mounting rack 9, the center of the camera face light source 52 of industrial camera 51, light source 52 is round tube shape, and wine box is with pipeline
Movement, the capping rim of wine box are lower than the detection zone of industrial camera 51, and after pressing mechanism 3 presses wine box, driving mechanism 4 is driven
Pressing mechanism 3 rises, and wine box rises to the detection zone of industrial camera 51 with pressing mechanism 3, and industrial camera 51 is to its face
Capping rim is detected, and press unit simulation manpower presses wine box side surface upper part, when the four side edge and wine of gland
Box is not compacted, and the gap of wine box and capping rim at this time, which becomes larger, to be easy to measure.
As shown in figure 3, positioning mechanism 6 includes sensor 61 and positioning cylinder 62, sensor 61, positioning cylinder 62 are along detection
The direction of motion of conveying section 2 is arranged in the side for detecting conveying section 2 or sensor 61 or exists against the setting of positioning cylinder 62
The side of conveying section 2 is detected, sensor 61 is used to incude the supplied materials of detection conveying section 2, and sensor 61, positioning cylinder 62 are respectively mounted
In the rack of detection mounting rack 9, positioning plate 63 is fixed in the cylinder rod of positioning cylinder 62, and positioning cylinder 62 drives positioning plate 63
Along the direction of motion horizontal movement perpendicular to detection conveying section 2, after sensor sense 61 should be to wine box, after being spaced the predetermined time,
Positioning cylinder 62 drives positioning plate 63 to stretch out, and positioning plate 63 stops wine box to continue to move with detection conveying section 2.
As shown in figure 5, positioning plate 63 is L-shaped, positioning plate 63 includes the first blocking surface 631 and the second blocking surface 632, first
Between blocking surface 631 and the second blocking surface 632 be in 90 degree of angles, the first blocking surface 631, the second blocking surface 632 respectively with wine box
Adjacent side contact wine box is positioned.
Driving mechanism 4 drives 3 downlink of pressing mechanism, and pressing mechanism 3 grabs wine box to be detected, 4 uplink of driving mechanism, pressure
When covering face industrial camera 51 in edge to be detected, industrial camera 51 images wine box to be detected, then inputs pictorial information
Signal processing system is compared with default template, and whether the one side edge of the upper cover of wine box is qualified everywhere, 4 band of driving mechanism
Dynamic pressing mechanism 3 rotate 270 degree in three times, rotates 90 ° every time and spends, so that the edge to be detected of gland successively face industrial camera
51, capping rim there is no gap and flush edge then the edge is qualified, the qualified then wine box of the four side edge of wine box gland
Gland is qualified, and for six wine box of capping machine single punching press, if six wine box glands are qualified, wine box enters next work
Sequence, if there are unqualified glands in six wine box, six wine box are rejected by rejecting mechanism 7, manually to the wine being removed
Box is manually rechecked, for six wine box of capping machine single punching press, it is most likely that there are identical gland defects, so right
Six wine box are both needed to manually recheck.
As shown in fig. 6, rejecting mechanism 7 includes rejecting cylinder 71 and stop cylinder 72, it is defeated in rejecting to reject the setting of cylinder 71
The side of section 8 is sent, cylinder 71 is rejected and is mounted in the rack for rejecting conveying section 8, plate installation is rejected and rejects in the cylinder rod of cylinder 71,
The downstream for rejecting cylinder 71 is arranged in stop cylinder 72, and stop cylinder 72 is mounted in the rack for rejecting conveying section 8, barrier plate peace
In the cylinder rod of stop cylinder 72, for detecting underproof wine box through visual detection unit, stop cylinder 72, which drives, to be stopped
Plate stretches out, and barrier plate stops wine box to continue to be moved into subsequent processing with conveying section 8 is rejected, and the rejecting drive of cylinder 71 is rejected plate and stretched
Unqualified wine box is rejected out, plate installation is rejected and rejects in the cylinder rod of cylinder 71.Stop cylinder 72 drives barrier plate to stop
Wine box continues to move with conveying section is rejected.
The application method of utility model device, which comprises the steps of:
A. wine box moves on detection conveying section 2 after capping machine gland through supplied materials conveying section 1；
B. after sensor 61 senses wine box, positioning cylinder 62 drive positioning plate 63 move, positioning plate 63 stop wine box with
Continue to move in detection conveying section 2；
C. pressing mechanism 3 presses four side surface upper part of wine box, and driving mechanism 4 drives pressing mechanism 3 to be up to camera shooting
Mechanism 5 takes alpha region, and camera shooting mechanism 5 images the one side edge of gland, then handles pictorial information input signal
System is compared with default template；
D. driving mechanism 4 drives pressing mechanism 3 to rotate 270 degree in three times so that successively face is taken the photograph at the edge to be detected of gland
Camera structure 5, camera shooting mechanism 5 are identical as step C to the detection process of other side edges of wine box gland；
E. after the completion of the four side edge detection of wine box gland, 6 return of positioning mechanism, wine box, which moves to, to be rejected on conveying section 8；
F. the four side edge of wine box gland is qualified, and the wine box gland is qualified, is rejected conveying section and moves to next work
Position；Otherwise rejecting mechanism 7 rejects wine box.
The control mode of six visual detection units is as follows in the utility model: six visual detection units are followed successively by first
Visual detection unit, the second visual detection unit, third visual detection unit, the 4th visual detection unit, the 5th vision-based detection
Unit and the 6th visual detection unit, First look detection unit, the second visual detection unit, third visual detection unit,
The direction of motion of four visual detection units, the 5th visual detection unit and the 6th visual detection unit edge detection conveying section 2 is successively
Setting, the 6th detection unit, the 5th visual detection unit, the 4th visual detection unit, third visual detection unit, the second vision
Sensor successively triggers in detection unit and First look detection unit, positioning plate successively stretches out.
Utility model device further includes display screen, and display screen is communicated with detection unit, in six detection units
Rejected product can be shown on the display screen, artificial by showing that screen is known that rejected product in six wine box, artificial right
The wine box being removed is rechecked.
Schematically the utility model and embodiments thereof are described above, description is not limiting, attached drawing
Shown in be also one of the embodiments of the present invention, actual structure is not limited to this.So if this field
Those of ordinary skill enlightened by it, without deviating from the purpose of the present invention, without creatively designing
The frame mode and embodiment similar with the technical solution, all should belong to the protection range of the utility model.
Claims (7)
1. a kind of wine box overlap checking device, which is characterized in that including pipeline, rejecting mechanism (7) and several vision-based detections
Unit, pipeline include supplied materials conveying section (1), detection conveying section (2) and reject conveying section (8), the supplied materials conveying section (1),
Detection conveying section (2) and rejecting conveying section (8) are sequentially connected, and the structure of several visual detection units is identical, several visions
Detection unit sets gradually side on it along the direction of motion of detection conveying section (2), and the visual detection unit includes driving machine
Structure (4), pressing mechanism (3), camera shooting mechanism (5) and positioning mechanism (6), detection mounting rack (9) setting is in detection conveying section (2)
On, driving mechanism (4) is mounted on the top of detection mounting rack (9), and pressing mechanism (3) is mounted on the output end of driving mechanism (4),
Driving mechanism (4) is able to drive pressing mechanism (3) rotation and vertical motion, and pressing mechanism (3) is used for four side of wine box
Portion is pressed, and camera shooting mechanism (5) is mounted on the middle part of detection mounting rack (9), and positioning mechanism (6) is mounted on detection mounting rack
(9) lower part and the side for being located at detection conveying section (2), positioning mechanism (6) are used for wine to be detected in detection conveying section (2)
Box is positioned, and rejecting mechanism (7) setting is in the side for rejecting conveying section (8), and rejecting mechanism (7) is to the underproof wine box of gland
It is rejected.
2. wine box overlap checking device according to claim 1, which is characterized in that the driving mechanism (4) includes rotation
Mechanism and vertical shift mechanism, rotating mechanism include first motor (42), and first motor (42) is mounted on the upper end of detection mounting rack (9)
Face, first motor (42) transfer power to splined nut by belt driver, and splined nut drives splined shaft rotation, vertical shift
Mechanism includes the second motor (43), and the second motor (43) is arranged in the top of first motor (42), and the second motor (43) passes through band
Transmission device transfers power on feed screw nut, and feed screw nut drives screw rod to move up and down, the lower part of screw rod and splined shaft
Top is connected by connection pedestal (47), and connecting flange (49) is fixed on the lower end of splined shaft.
3. wine box overlap checking device according to claim 1, which is characterized in that the pressing mechanism (3) includes cylinder
Mounting rack (31), the cylinder mount frame (31) are mounted on the output end of driving mechanism (4), and four press units are along the circumferential direction
It is evenly arranged on cylinder mount frame (31), four press units include pressing air cylinder (33) and pressing jaw (32), by calming the anger
Cylinder (33) is mounted on the lower end surface of cylinder mount frame (31), and pressing jaw (32) is mounted in the cylinder rod by air cylinder (33).
4. wine box overlap checking device according to claim 1, which is characterized in that the camera shooting mechanism (5) includes industry
Camera (51) and light source (52), the industrial camera (51), light source (52) are each attached in detection mounting rack (9), the industry
The center of the camera face light source (52) of camera (51).
5. wine box overlap checking device according to claim 1, which is characterized in that the positioning mechanism (6) includes sensing
Device (61) and positioning cylinder (62), the sensor (61) and positioning cylinder (62) setting are passed in the side of detection conveying section (2)
For incuding supplied materials, positioning plate (63) is mounted in the cylinder rod of positioning cylinder (62) sensor (61).
6. wine box overlap checking device according to claim 5, which is characterized in that the positioning plate (63) is L-shaped, positioning
Plate (63) includes the first blocking surface (631) and the second blocking surface (632), the first blocking surface (631) and the second blocking surface (632) it
Between be in 90 degree of angles.
7. wine box overlap checking device according to claim 1, which is characterized in that the rejecting mechanism (7) includes rejecting
Cylinder (71) and stop cylinder (72) reject cylinder (71) setting in the side for rejecting conveying section (8), reject and pick described in plate installation
Except in the cylinder rod of cylinder (71), in the downstream for rejecting cylinder (71), barrier plate is mounted on stop cylinder for stop cylinder (72) setting
(72) in cylinder rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821658848.3U CN209189283U (en) | 2018-10-12 | 2018-10-12 | A kind of wine box overlap checking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821658848.3U CN209189283U (en) | 2018-10-12 | 2018-10-12 | A kind of wine box overlap checking device |
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| CN209189283U true CN209189283U (en) | 2019-08-02 |
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| CN201821658848.3U Active CN209189283U (en) | 2018-10-12 | 2018-10-12 | A kind of wine box overlap checking device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109225932A (en) * | 2018-10-12 | 2019-01-18 | 安徽海思达机器人有限公司 | A kind of wine box overlap checking device |
| CN111804602A (en) * | 2020-07-17 | 2020-10-23 | 太仓中科信息技术研究院 | Part grabbing, rotating and removing integrated device and using method thereof |
-
2018
- 2018-10-12 CN CN201821658848.3U patent/CN209189283U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109225932A (en) * | 2018-10-12 | 2019-01-18 | 安徽海思达机器人有限公司 | A kind of wine box overlap checking device |
| CN111804602A (en) * | 2020-07-17 | 2020-10-23 | 太仓中科信息技术研究院 | Part grabbing, rotating and removing integrated device and using method thereof |
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