CN208131499U - Conducive to the high speed imaging sorting system of X-ray leaded light - Google Patents
Conducive to the high speed imaging sorting system of X-ray leaded light Download PDFInfo
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- CN208131499U CN208131499U CN201820363975.4U CN201820363975U CN208131499U CN 208131499 U CN208131499 U CN 208131499U CN 201820363975 U CN201820363975 U CN 201820363975U CN 208131499 U CN208131499 U CN 208131499U
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- ray
- conveying line
- drum conveying
- light
- transmission mechanism
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Abstract
The utility model relates to product testing fields, that is, are conducive to the high speed imaging sorting system of X-ray leaded light.It includes conveyor frame, and the drum conveying line being made of in conveyor frame the arrangement of several beaming rollers, x-ray detector is horizontal to be connected across on drum conveying line.There is one section of steering to reject transmission mechanism on x-ray detector outlet side drum conveying line, rejects drum conveying line bifurcated setting at transmission mechanism turning to；The upper belt pulley that transmission mechanism includes matrix form arrangement is rejected in the steering, and corresponding each upper belt pulley has the bottom pulley connected by belt, and each upper belt pulley is connect by pedestal, connecting rod with driving cylinder, and bottom pulley is all mounted on main drive shaft.The flat cylinder telescopic slide structure of the light-guiding shade of ray generator.X-ray detector is inlaid with gib block in two sidewalls in this section of the drum conveying line connect.Light-guiding shade can be adjusted with drum conveying line height, and X-ray is avoided to shed.Cabinet correcting when gib block enters X-ray detection area convenient for product.
Description
Technical field
The utility model relates to product testing fields, that is, are conducive to the high speed imaging sorting system of X-ray leaded light.The detection system
System uses X-ray imaging detection technology, be a kind of on-line checking package interior with the presence or absence of Short Item, disrepair phenomenon and and alarm simultaneously
The intellectualizing system of rejecting.It can not identify that the internal various industry with the presence or absence of Short Item, damaged are existing after being mainly used for finished product packing
?.Such as：Case fills milk, beer, beverage, toy etc..
Background technique
In the prior art, packaging product x-ray detector has application, it includes conveyor frame, in conveyor frame
The drum conveying line being made of the arrangement of several beaming rollers, x-ray detector is horizontal to be connected across on drum conveying line, is detected packaging and is produced
When product pass through x-ray detector, alarm is generated if finding breakage, and by oil cylinder release or manual sorting, is lacked
Point is that cylinder action is slow, it has to reduce flowing water linear velocity, reduce production efficiency, increase labor intensity.X-ray detection
There are distances between overall structure, with drum conveying line for X-ray light-guiding shade inside device, if drum conveying line height is not
Together, there are distances may be bigger than normal, generates X-ray and sheds, is unfavorable for keeping the safety in production.
Utility model content
The purpose of this utility model is in view of the above deficiencies and provides a kind of structurally reasonable, and light-guiding shade is easy to adjust, uses
Safety, the high speed imaging sorting system conducive to X-ray leaded light of high production efficiency.
The technical solution of the utility model is：Conducive to the high speed imaging sorting system of X-ray leaded light, including conveyer
Frame is arranged the drum conveying line formed by several beaming rollers in conveyor frame, and x-ray detector is horizontal to be connected across drum conveying line
On, it is characterised in that there is one section of steering to reject transmission mechanism on x-ray detector outlet side drum conveying line, is rejected turning to
Drum conveying line bifurcated is arranged at transmission mechanism；The upper belt pulley that transmission mechanism includes matrix form arrangement is rejected in the steering, corresponding
Each upper belt pulley has the bottom pulley connected by belt, and each upper belt pulley is connect by pedestal, connecting rod with driving cylinder,
Bottom pulley is all mounted on main drive shaft.
The ray generator of directive drum conveying line is equipped with inside x-ray detector, ray generator is connected to light-guiding shade,
Light-guiding shade is flat drum shape, and lower section light-guiding shade is the flat cylinder of rectangle, and upper section light-guiding shade is horn-like flat cylinder, horn-like flat cylinder sleeve packet
On the flat cylinder of rectangle, telescopic slide structure is formed.
X-ray detector two sidewalls in this section of the drum conveying line connect are inlaid with gib block, and gib block both ends are in
It is horn-like.
The detection system is to test before factory to FCL interiors of products quantity.Pass through extremely micro X-ray pair
Product is scanned, and X-ray detector receives scanning signal, and scanning signal is converted into image, by software to image into
Row analysis, if there is above situation occurs, can pass through to intelligently judge whether there is missing, breakage in FCL product
High speed eliminating system rejects defective product from assembly line, switches to unqualified area, has been completely secured in FCL product
Portion's quantity does not lack, product is without breakage.Enterprise is solved in FCL process of producing product, product quantity missing, product in case
Damaged quality problems.
The utility model has the advantages that：1, the setting of x-ray detector outlet side, which turns to, rejects transmission mechanism, problem of implementation
The automatic shunting separation of product, it is structurally reasonable, it is swift in motion, precise control is conducive to improve whole production line efficiency of transmission, improves inspection
Survey efficiency.It is movably connected on frame using runner, is conducive to Integral synchronous control rotation, upper and lower belt pulley passes through circular strap
Connection, flexibility is good, conducive to rotating in upper belt pulley rotation, without damaging belt.2, X-ray inside x-ray detector
Light-guiding shade is upper and lower section light-guiding shade stretching structure, can be adjusted with drum conveying line height, so that light-guiding shade is close to roller
Pipeline avoids X-ray from shedding.3, x-ray detector is inlaid with both ends in two sidewalls in this section of the drum conveying line connect
In horn-like gib block, cabinet correcting when entering X-ray detection area convenient for product.
The embodiments of the present invention is described in further detail below in conjunction with attached drawing.
Detailed description of the invention
Fig. 1 is the utility model overall structure schematic diagram.
Fig. 2 is that the utility model rejects transmission mechanism structure diagram.
Fig. 3 is Fig. 2 bottom upward structure diagram.
Fig. 4 is that x-ray detector shows light-guiding shade portion structure schematic diagram in the utility model.
Fig. 5 is x-ray detector light-guiding shade structure diagram in the utility model.
Fig. 6 is Fig. 7 plan structure schematic diagram.
Fig. 7 is the gib block structure diagram of the drum conveying line section of x-ray detector bridging.
Fig. 8 is the strainer structure diagram that transmission mechanism is rejected in the utility model.
Specific embodiment
Referring to Fig. 1, parts title is as follows：Conveyor frame 1, beaming roller 2, x-ray detector 3, upper belt pulley 4, hypodermis
Belt wheel 6, straightway drum conveying line 11, bend section drum conveying line 12 protect stereotype cover 19, lead protection curtain sheet 20, gib block
10, industrial tablet computer 30, work light 31, thermal printer 40, control cabinet 38, alarm lamp 39.
Conducive to the high speed imaging sorting system of X-ray leaded light, including conveyor frame 1, there are several beaming rollers 2 in conveyor frame 1
The drum conveying line of arrangement composition, x-ray detector 3 is horizontal to be connected across on drum conveying line.X-ray detector 3 includes inspection
Survey machine shell, control cabinet 38, micro- metering X-ray emission device（Power supply box containing x-ray apparatus）, X-ray receiving magazine, industrial plate
Calculate 30, alarm lamp 39, frame 32.Shell is received for installing control cabinet, micro- metering X-ray emission device, X-ray
The platform of the capital equipments such as case, work, alarm lamp.It is all the way straightway drum conveying line at drum conveying line bifurcated setting
11, certified products product is transmitted, another way is bend section drum conveying line 12, rejects transmission problem product.
Referring to fig. 2,3, parts title is as follows：Upper belt pulley 4, belt 5, bottom pulley 6, pedestal 7, connecting rod 8 drive gas
Cylinder 9, main drive shaft 24, frame side wall 26, crossbeam 28, frame 32.
There is one section of steering to reject transmission mechanism on 3 outlet side drum conveying line of x-ray detector（The damaged production detected
Product are split into here on the pipeline of side）, drum conveying line bifurcated setting at transmission mechanism is rejected turning to（Transmit certified products
Straightway pipeline and transmit damaged product bend section pipeline）；It includes what matrix form was arranged that transmission mechanism is rejected in the steering
Several upper belt pulleys 4（12 in length and breadth in figure）, corresponding to each upper belt pulley 4 has through O-ring belt 5（Horizontal junction product is
It is round）The bottom pulley 6 of connection, each upper belt pulley 4 pass through pedestal 7, joist, connecting rod 8（Pedestal 7 is connected by bolt and connecting rod 8
It connects）, frame 32 with driving cylinder 9 connect, bottom pulley 6 is all mounted on main drive shaft 24, pass through sprocket wheel, chain and motor company
It connects.Upper belt pulley 4 can may only be rotated in the case where driving cylinder 9 acts on rotational angle 0-45 degree, bottom pulley 6.
Air pressure external member is made of gas source processing three linked piece, baroceptor, 3 position-5 way solenoid valve, driving cylinder 9.Gas source
It handles three linked piece and pressure stabilizing, cleaning and lubrication pneumatic actuator is carried out to gas source.Baroceptor real-time monitoring gas source air pressure, when
When minimum operating pressure value is not achieved, alarm signal is issued.3 position-5 way solenoid valve is instructed by host computer, for uniaxial cylinder
It pushes away, work is pulled to provide gas source supply.Drive cylinder 9（Uniaxial cylinder）It is to be carried out according to the gas source that 3 position-5 way solenoid valve provides
It pushes away, pull work, drive steering to reject transmission mechanism and sorted.0.4~0.8 MPa of gas source air pressure（Tracheal diameter 8mm）.Detection
0 ~ 0.8m/s of speed detects 4800 ~ 6400 casees of number of packages/h per hour.Minimum spacing should be greater than 300mm between tested product.
Upper belt pulley 4 is in without rejecting operating position in Fig. 3, normal directly to turn.When needing to turn to, cylinder 9 is driven
It stretches out, then all upper belt pulleys 4 are turned right, otherwise are turned left when retracting, so being removed product can be leftward or rightward
It rejects, it can left and right settings bend depends on installation workshop specific location.In Fig. 1 upper belt pulley 4 turn right 45 degree when,
Product will be diverted into bend section on pipeline, realize that substandard product is removed.Turning to rejecting transmission mechanism will be unqualified
Product is rejected, and turning to and rejecting transmission mechanism is unidirectional eliminating system, can be incited somebody to action in the rejecting signal for receiving host computer
Rejected product isolates main conveyor line, rejects underproof product to a direction.
Referring to fig. 4,5,6, parts title is as follows：Protect stereotype cover 19, lead protection curtain sheet 20, the flat cylinder 21 of rectangle, loudspeaker
The flat cylinder 22 of shape, water receiver 23, inside lead protection curtain sheet 34, gap 35, discharge outlet 36.
The ray generator of directive drum conveying line is equipped with inside x-ray detector 3, ray generator is connected to leaded light
Cover, light-guiding shade are flat drum shape, and lower section light-guiding shade is the flat cylinder 21 of rectangle, and upper section light-guiding shade is horn-like flat cylinder 22, horn-like flat
22 sleeve packets of cylinder form telescopic slide structure on the flat cylinder 21 of rectangle, can be adjusted with drum conveying line height, so that
Light-guiding shade is close to drum conveying line, and X-ray is avoided to shed.
Referring to Fig. 7, parts title is as follows：Gib block 10, bevel edge 37.X-ray detector 3 is across the roller conveying connect
Two sidewalls are inlaid with gib block 10 in this section of line, there is bevel edge 37 at 10 both ends of gib block, enters X convenient for product and penetrate in horn-like
Cabinet correcting when line detection zone.
Referring to fig. 2,8, parts title is as follows：Main drive shaft 24, flange seat 25, frame side wall 26, flange seat bolt hole
27, crossbeam 28, bolt 29.
Belt pulley main drive shaft 24 is four of interval, and belt pulley main drive shaft 24 is along drum conveying line transverse lap in machine
On frame wall flange seat 25, flange seat 25 is fixedly connected by four bolts with frame side wall 26,26 upper flange seat of frame side wall
Bolt hole 27 is upper and lower strip hole, has crossbeam 28 above companion flange seat 25, corresponded on crossbeam 28 each flange seat 25 have across
The bolt 29 of the flange seat 25 of top shifting downwards of crossbeam 28.It pushes up shifting main drive shaft 24 by two sides bolt 29 to move up and down, with real respectively
Existing each group pulley belt tensioning.
Entire detection system is by AC 220V power supply power supply.Control cabinet 38 consists of two parts：Main control box is detection system
Key control unit, include DC power supply power supply module, image data transmission module, order control mould inside main control box
Block.Power control box mainly to power delivery section and other need the equipment of 220V power voltage supply to be controlled and supplied
Electricity.
X-ray detector 3 is generally conventional equipment, there is adaptive improvement.Micro- metering X-ray emission device is by two in it
Part forms：Micro- metering X-ray emission device is the important component of detection system, and image data is the transmitted intensity by ray
Information is formed, and entire detection system is organized work around the processing of ray signal.High pressure generator is for ray hair
The device of emitter offer high voltage power supply.Ray generator, the high voltage power supply provided using high pressure generator produce ray emission pipe
The X-ray of raw corresponding measurement.
X-ray receiving magazine is the critical component of detection system, and effect is that the ray for penetrating product is imaged.It penetrates
Line is changed into electric signal by the photodetector in this receiving magazine, and using corresponding analog-to-digital conversion, becoming computer can be with
The digital signal of processing.
Image analyzing section：Using the industrial tablet computer with touch screen as hardware platform, it is with WINDOWS 7
Universal Software Platform.The digital signal that the transmission of X-ray receiving magazine comes is merged processing by image analyzing section, forms image letter
Number, then image is converted and is identified, judge product whether Short Item or breakage.For Short Item, damaged product, notice is turned to
Transmission mechanism is rejected to be rejected.
Power transmission machine：It is divided into active-dynamic type self transmission and auxiliary power transmission.Before active force conveyer is whole system
The Transmission system of end acquisition Item Information, it is one section of Transmission system being engaged between existing Transmission system, and transmission speed is omited
Greater than the speed of on-site transfer system.Auxiliary power conveyer includes to turn to branch line and unpowered memory block, and main function is to deposit
Store up undesirable product.
Work light 31 shows green, red, yellow.Play the role of operating status instruction.Green indicator light instruction
Detection system is in working condition；Red indicating light instruction detection system X-ray has been switched on, and staff should be in safety
Region does not allow close to detection system danger zone.Yellow indicator lamp indicates that active-dynamic type self transmission or auxiliary power transmission occur
Obstruction, needs staff to handle in time.
Major function
Data acquisition function：Detection system can carry out X-ray scanning to product on pipeline, by the X ray picture of acquisition
As information is shown by computer software and carries out discriminatory analysis.
Detection system control function：Detection system has the function of to control equipment one-key start, control equipment indicating lamp prompt
Function has the function of to sound an alarm when scanning FCL interiors of products quantity missing, finds FCL interiors of products quantity missing, is damaged
When have the function of removing function, with control pipeline start and stop.
Detection system regulatory function（Such as tested product size, internal quantity unanimous circumstances, will as same specification product into
Row detection）：
Have the function of that adjust ray emission power measures to be detected to the tested product under different height, with adjusting
The function of product category realizes the compatible scanning to different tested product, has the function of that product quantity in tested product is arranged, has
The functions such as scan image, storage, unloading, deletion, image procossing have the function of printing testing result, can will be examined by network
Survey picture be directly transferred to the function of remote computer terminal, reserved port can remote opening detection system.
Offline operation：When detection system detection part is abnormal or needs to suspend maintenance, system closing can be will test,
The force start button on control cabinet is directly pressed, the transmission line of power rolling at this time operates normally, and detection part and rejecting part are not
It can participate, can guarantee that production line operates normally in detection system maintenance process at this time.
It is described above, only specific embodiment of the present utility model, various illustrations are not to the reality of the utility model
The limitation of matter Composition of contents.
Claims (1)
1. being conducive to the high speed imaging sorting system of X-ray leaded light, including conveyor frame (1), conveyor frame have several beaming rollers on (1)
(2) drum conveying line of arrangement composition, x-ray detector (3) is horizontal to be connected across on drum conveying line, it is characterised in that X-ray
There is one section of steering to reject transmission mechanism on detection device outlet side drum conveying line, rejects roller conveying at transmission mechanism turning to
The setting of line bifurcated；The upper belt pulley (4) that transmission mechanism includes matrix form arrangement, corresponding each upper belt pulley (4) are rejected in the steering
There is the bottom pulley (6) connected by belt (5), each upper belt pulley (4) passes through pedestal (7), connecting rod (8) and driving cylinder
(9) it connects, bottom pulley (6) is all mounted on main drive shaft (24)；
The ray generator of directive drum conveying line is equipped with inside x-ray detector (3), ray generator is connected to light-guiding shade,
Light-guiding shade is flat drum shape, and lower section light-guiding shade is the flat cylinder of rectangle (21), and upper section light-guiding shade is horn-like flat cylinder (22), horn-like flat
Cylinder (22) sleeve packet forms telescopic slide structure on the flat cylinder of rectangle (21)；
X-ray detector (3) two sidewalls in this section of the drum conveying line connect are inlaid with gib block (10), gib block (10)
Both ends are in horn-like.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820363975.4U CN208131499U (en) | 2018-03-18 | 2018-03-18 | Conducive to the high speed imaging sorting system of X-ray leaded light |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820363975.4U CN208131499U (en) | 2018-03-18 | 2018-03-18 | Conducive to the high speed imaging sorting system of X-ray leaded light |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208131499U true CN208131499U (en) | 2018-11-23 |
Family
ID=64289001
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820363975.4U Expired - Fee Related CN208131499U (en) | 2018-03-18 | 2018-03-18 | Conducive to the high speed imaging sorting system of X-ray leaded light |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208131499U (en) |
-
2018
- 2018-03-18 CN CN201820363975.4U patent/CN208131499U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181123 |
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| CF01 | Termination of patent right due to non-payment of annual fee |