CN208117138U - Gas tank assembly welding fixture - Google Patents

Gas tank assembly welding fixture Download PDF

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Publication number
CN208117138U
CN208117138U CN201820368979.1U CN201820368979U CN208117138U CN 208117138 U CN208117138 U CN 208117138U CN 201820368979 U CN201820368979 U CN 201820368979U CN 208117138 U CN208117138 U CN 208117138U
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Prior art keywords
gas tank
base plate
toggle clamp
tank assembly
positioning platform
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CN201820368979.1U
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Chinese (zh)
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金凤良
陆水明
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JIAXING PRESSURE VESSEL FACTORY
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JIAXING PRESSURE VESSEL FACTORY
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Abstract

Gas tank assembly welding fixture, including substrate, toggle clamp, mounting base, vee-block and hand handle positioning mechanism;The mounting base is fixedly connected with substrate, and the toggle clamp is fixedly connected with mounting base, and vee-block is fixed at substrate;The hand handle positioning mechanism includes positioning table, supporting block, the positioning table lower end is slidably installed with pedestal, supporting block is fixed at the two sides of positioning table, the upper end of the positioning table is equipped with ┗ shape ladder, supporting block includes an inclined-plane, upper line tilt, the top on the inclined-plane and the horizontal plane of ┗ shape ladder are in same straight line from bottom to top on the inclined-plane, and the side of the positioning table is fixedly installed with toggle clamp.

Description

气罐组装焊接夹具Gas tank assembly welding fixture

技术领域technical field

本实用新型涉及气罐组装焊接夹具,属于焊接夹具技术领域。The utility model relates to a gas tank assembly welding jig, which belongs to the technical field of welding jigs.

背景技术Background technique

气罐在制造进程中在圆柱形的气罐外表焊接配套手把,在对上述五金件焊接作业时,首先需要定位五金件的焊接位置,而后通过点焊固定,而后再转移到专业焊工焊接固定,因此,目前的焊接固定方法主要是人工定位焊接为主,上述焊接作业时,定位手把需要通过划线标记,因此存在定位偏差大,质量不稳定等问题。During the manufacturing process of the gas tank, the matching handle is welded on the surface of the cylindrical gas tank. When welding the above hardware, it is first necessary to locate the welding position of the hardware, and then fix it by spot welding, and then transfer it to a professional welder for welding and fixing. Therefore, the current welding fixing method is mainly manual positioning welding. During the above welding operation, the positioning handle needs to be marked by marking, so there are problems such as large positioning deviation and unstable quality.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术存在的不足,提供一种结构设计合理,定位快捷准确的气罐组装焊接夹具。The purpose of the utility model is to overcome the deficiencies in the prior art and provide a gas tank assembly and welding jig with reasonable structural design and quick and accurate positioning.

本实用新型采用的技术方案是,气罐组装焊接夹具,包括基板、肘节夹钳、安装座、V形块和手把定位机构;所述安装座与基板固定连接,所述肘节夹钳与安装座固定连接,V形块固定设置在基板;所述手把定位机构包括定位台、支撑块,所述定位台下端与基座滑动安装,支撑块固定设置在定位台的两侧,所述定位台的上端设有┗形阶梯,支撑块包括一斜面,所述斜面自下而上上行倾斜,所述斜面的上方与┗形阶梯的水平面处于同一直线,所述定位台的侧方固定安装有肘节夹钳。The technical scheme adopted in the utility model is that the gas tank assembly welding fixture includes a base plate, a toggle clamp, a mounting seat, a V-shaped block and a handle positioning mechanism; the mounting base is fixedly connected with the base plate, and the toggle clamp It is fixedly connected with the mounting seat, and the V-shaped block is fixedly arranged on the base plate; the handle positioning mechanism includes a positioning platform and a supporting block, the lower end of the positioning platform is slidably installed with the base, and the supporting blocks are fixedly arranged on both sides of the positioning platform. The upper end of the positioning platform is provided with a ┗-shaped ladder, and the support block includes an inclined surface. The inclined surface is inclined upward from bottom to top. Installed with toggle clamps.

进一步说,还包括角片夹具,所述角片夹具包括立柱、横杆、夹头,所述立柱与基板滑动安装,横杆与立柱固定连接,横杆两端固定设置有夹头;所述夹头包括V形凹槽,V形凹槽内设有磁铁。Further, it also includes a corner piece clamp, the corner piece fixture includes a column, a cross bar, and a chuck, the upright post is slidably installed with the base plate, the cross bar is fixedly connected with the upright post, and the two ends of the cross bar are fixedly provided with chucks; The collet includes a V-shaped groove in which a magnet is disposed.

进一步说,还包括固定设置在安装座侧方的肘节夹钳。Furthermore, it also includes a toggle clamp fixedly arranged on the side of the mount.

本实用新型相比现有技术所具有的优点:Compared with the advantages of the prior art, the utility model has:

本实用新型结构设计简单,可适用于焊接机器人焊接作业,可大幅提升焊接质量和焊接效率。The utility model has a simple structural design, can be applied to the welding operation of a welding robot, and can greatly improve the welding quality and welding efficiency.

附图说明Description of drawings

图1本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2是本实用新型使用状态的结构示意图。Fig. 2 is a schematic structural view of the utility model in use.

具体实施方式Detailed ways

下面结合附图和实施例子对本实用新型进一步进行详细说明:Below in conjunction with accompanying drawing and embodiment example, the utility model is further described in detail:

如图1~2所示,本实施例所述气罐组装焊接夹具,包括基板1、肘节夹钳2、安装座3、V形块4和手把61定位机构;所述安装座3与基板1固定连接,所述肘节夹钳2与安装座3固定连接,V形块4固定设置在基板1;所述手把61定位机构包括定位台51和支撑块52,所述定位台51下端与基座滑动安装,支撑块52固定设置在定位台51的两侧,所述定位台51的上端设有┗形阶梯511,支撑块52包括一斜面521,所述斜面521自下而上上行倾斜,所述斜面521的上方与┗形阶梯511的水平面处于同一直线,所述定位台51的侧方固定安装有肘节夹钳2’。使用时,本实施例所述气罐6放置在V形块4,手把61放置在┗形阶梯511,而后设置在定位台51的肘节夹钳2’压紧手把61,推动定位台51靠近气罐6,手把61紧贴气罐6后即可焊接。本实施例所述肘节夹钳2为现有技术,本实施例采用宁波市鄞州固特易工具有限公司生产的肘节夹钳2,本实施例中有3处位置使用了肘节夹钳2,在本实施例中根据使用要求不同,选用不同型号的肘节夹钳2。本实施例所述滑动安装结构为滑块和滑轨的燕尾滑动安装。As shown in Figures 1 to 2, the gas tank assembly welding fixture described in this embodiment includes a base plate 1, a toggle clamp 2, a mounting seat 3, a V-shaped block 4 and a handle 61 positioning mechanism; the mounting seat 3 and The substrate 1 is fixedly connected, the toggle clamp 2 is fixedly connected with the mounting base 3, and the V-shaped block 4 is fixedly arranged on the substrate 1; the positioning mechanism of the handle 61 includes a positioning platform 51 and a supporting block 52, and the positioning platform 51 The lower end is slidingly installed with the base, and the support block 52 is fixedly arranged on both sides of the positioning platform 51. The upper end of the positioning platform 51 is provided with a ┗-shaped ladder 511, and the support block 52 includes a slope 521, and the slope 521 is from bottom to top Inclined upward, the top of the slope 521 is in the same line as the horizontal plane of the ┗-shaped step 511 , and the toggle clamp 2 ′ is fixedly installed on the side of the positioning platform 51 . During use, the gas tank 6 described in this embodiment is placed on the V-shaped block 4, the handle 61 is placed on the ┗-shaped ladder 511, and then the toggle clamp 2' arranged on the positioning platform 51 presses the handle 61 to push the positioning platform 51 is close to the gas tank 6, and the handle 61 can be welded after being close to the gas tank 6. The toggle clamp 2 described in this embodiment is the prior art. This embodiment uses the toggle clamp 2 produced by Ningbo Yinzhou Goode Tool Co., Ltd. In this embodiment, there are 3 positions using the toggle clamp 2. In this embodiment, different types of toggle clamps 2 are selected according to different usage requirements. The sliding installation structure described in this embodiment is a dovetail sliding installation of a slider and a slide rail.

本实施例还包括角片夹具,所述角片夹具包括立柱71、横杆72和夹头73,所述立柱71与基板1滑动安装,横杆72与立柱71固定连接,横杆72两端固定设置有夹头73;所述夹头73包括V形凹槽730,V形凹槽730内设有磁铁。角片设置在V形凹槽730内被磁铁吸附,当夹头73靠近气罐6时角片与气罐6接触即可焊接,焊接完成后,夹头73克服磁力离开。This embodiment also includes a corner piece clamp, the corner piece fixture includes a column 71, a cross bar 72 and a chuck 73, the column 71 is slidably installed with the base plate 1, the cross bar 72 is fixedly connected with the column 71, and the two ends of the cross bar 72 A collet 73 is fixedly arranged; the collet 73 includes a V-shaped groove 730 , and a magnet is arranged in the V-shaped groove 730 . The angle piece is arranged in the V-shaped groove 730 and is attracted by the magnet. When the chuck 73 is close to the gas tank 6, the angle piece contacts the gas tank 6 and can be welded. After the welding is completed, the chuck 73 overcomes the magnetic force and leaves.

本实施例还包括固定设置在安装座3侧方的肘节夹钳2”。当角片夹具靠近气罐6后,通过设置在安装座3的肘节夹钳2压紧定位。This embodiment also includes a toggle clamp 2" fixedly arranged on the side of the mounting base 3. When the angle clamp is close to the gas tank 6, it is pressed and positioned by the toggle clamp 2 disposed on the mounting base 3.

对于本领域的普通技术人员而言,具体实施例只是对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。For those of ordinary skill in the art, the specific embodiment is only an exemplary description of the utility model. Obviously, the specific implementation of the utility model is not limited by the above-mentioned method, as long as the method concept and technical solution of the utility model are adopted to carry out Various insubstantial improvements, or directly applying the concept and technical solutions of the utility model to other occasions without improvement, are all within the protection scope of the utility model.

Claims (3)

1.气罐组装焊接夹具,其特征在于,包括基板、肘节夹钳、安装座、V形块和手把定位机构;所述安装座与基板固定连接,所述肘节夹钳与安装座固定连接,V形块固定设置在基板;所述手把定位机构包括定位台、支撑块,所述定位台下端与基座滑动安装,支撑块固定设置在定位台的两侧,所述定位台的上端设有┗形阶梯,支撑块包括一斜面,所述斜面自下而上上行倾斜,所述斜面的上方与┗形阶梯的水平面处于同一直线,所述定位台的侧方固定安装有肘节夹钳。1. Gas tank assembly welding fixture is characterized in that, comprises base plate, toggle clamp, mounting seat, V-shaped block and handle positioning mechanism; Described mounting base is fixedly connected with base plate, and described toggle clamp is connected with mounting base Fixedly connected, the V-shaped block is fixedly arranged on the base plate; the handle positioning mechanism includes a positioning platform and a supporting block, the lower end of the positioning platform is slidably installed with the base, the supporting blocks are fixedly arranged on both sides of the positioning platform, and the positioning platform There is a ┗-shaped ladder at the upper end, the support block includes a slope, the slope is inclined from bottom to top, the top of the slope is in the same line as the horizontal plane of the ┗-shaped ladder, and the side of the positioning platform is fixedly installed with an elbow section clamp. 2.如权利要求1所述的气罐组装焊接夹具,其特征在于,还包括角片夹具,所述角片夹具包括立柱、横杆、夹头,所述立柱与基板滑动安装,横杆与立柱固定连接,横杆两端固定设置有夹头;所述夹头包括V形凹槽,V形凹槽内设有磁铁。2. The gas tank assembly and welding fixture according to claim 1, further comprising a corner piece fixture, the corner piece fixture includes a column, a cross bar, and a chuck, the column and the base plate are slidably installed, and the cross bar and the base plate are slidably installed. The columns are fixedly connected, and clamps are fixedly arranged at both ends of the cross bar; the clamps include V-shaped grooves, and magnets are arranged in the V-shaped grooves. 3.如权利要求2所述的气罐组装焊接夹具,其特征在于,还包括固定设置在安装座侧方的肘节夹钳。3. The gas tank assembly welding jig according to claim 2, further comprising a toggle clamp fixedly arranged on the side of the mounting seat.
CN201820368979.1U 2018-03-19 2018-03-19 Gas tank assembly welding fixture Active CN208117138U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820368979.1U CN208117138U (en) 2018-03-19 2018-03-19 Gas tank assembly welding fixture

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Application Number Priority Date Filing Date Title
CN201820368979.1U CN208117138U (en) 2018-03-19 2018-03-19 Gas tank assembly welding fixture

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CN208117138U true CN208117138U (en) 2018-11-20

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112828508A (en) * 2020-12-30 2021-05-25 真木农业设备(安徽)有限公司 Feed hopper water injection well choke location frock

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112828508A (en) * 2020-12-30 2021-05-25 真木农业设备(安徽)有限公司 Feed hopper water injection well choke location frock
CN112828508B (en) * 2020-12-30 2023-11-14 真木农业设备(安徽)有限公司 Positioning tool for water nozzle of feed hopper

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract
EE01 Entry into force of recordation of patent licensing contract

Assignee: Jiaxing Xiuzhou District Xincheng Jingyue Hardware Factory

Assignor: JIAXING PRESSURE VESSEL FACTORY

Contract record no.: X2024330000908

Denomination of utility model: Gas cylinder assembly welding fixture

Granted publication date: 20181120

License type: Common License

Record date: 20241024