CN205166277U - Frock is assembled to wind -powered electricity generation roof beam - Google Patents
Frock is assembled to wind -powered electricity generation roof beam Download PDFInfo
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- CN205166277U CN205166277U CN201520971648.3U CN201520971648U CN205166277U CN 205166277 U CN205166277 U CN 205166277U CN 201520971648 U CN201520971648 U CN 201520971648U CN 205166277 U CN205166277 U CN 205166277U
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Abstract
本实用新型公开了一种风电梁拼装工装,包括底座,其特征在于:还包括第一支撑组架、第二支撑组架、第三支撑组架、第四支撑组架、第一定位座、第二定位座和导轨,所述第一支撑组架横向设置于底座上,第二支撑组架、第三支撑组架、第四支撑组架设置于底座上,且三个组架设置方向与第一支撑组架设置方向相互交叉,每个支撑组架上均能够放置一根端板,在底座上设置有第一定位座,所述第一定位座用于抵触端板的位置,在底座上设置有导轨,所述第二定位座设置于导轨上,并可沿导轨滑动,所述第二定位座能够顶紧第二支撑组架、第三支撑组架、第四支撑组架上放置的端板。本实用新型提供了一种焊接装配方便,加工精度高,速度快的风电梁拼装工装。
The utility model discloses a wind power beam assembly tool, which includes a base, and is characterized in that it also includes a first support group frame, a second support group frame, a third support group frame, a fourth support group frame, a first positioning seat, The second positioning seat and the guide rail, the first supporting frame is arranged horizontally on the base, the second supporting frame, the third supporting frame, and the fourth supporting frame are arranged on the base, and the setting directions of the three frames are the same as The setting directions of the first support groups intersect with each other, and an end plate can be placed on each support group frame, and a first positioning seat is arranged on the base, and the first positioning seat is used to resist the position of the end plate. There is a guide rail on the top, the second positioning seat is arranged on the guide rail, and can slide along the guide rail, and the second positioning seat can be placed on the second support group frame, the third support group frame and the fourth support group frame end plate. The utility model provides a wind power beam assembling tool with convenient welding and assembly, high processing precision and fast speed.
Description
技术领域 technical field
本实用新型属于风力发电技术领域,特别涉及一种风电梁拼装工装。 The utility model belongs to the technical field of wind power generation, in particular to a wind power beam assembly tool.
背景技术 Background technique
焊接技术是重要的制造技术之一,其质量的好坏直接影响到工件的安全运行和使用寿命,其效率的高低直接影响工件的制造周期和制造成本。如何保证焊接质量和提高焊接效率、减少返修率、降低施焊成本,是工件制造控制的关键措施。而焊接工装夹具设计的好坏直接影响焊接的质量和效率。工件的定位原理:一个刚体在空间直角坐标系中具有六个自由度,即沿X、Y、Z三个坐标轴的移动自由度和绕X、Y、Z三个坐标轴的转动自由度。当工件的六个自由度未加以限制时,它在空间的位置是不确定的。要使工件的位置按照一定的要求确定下来,就必须将它的某些自由度或全部自由度加以限制。工件的定位(location)是指工件在夹具中的位置按照一定的要求确定下来,将必须限制的自由度一一予以限制。在本次托架焊接工装夹具设计中,由于工件为薄板组合件,故采用N-2-1定位,即第一定位基准面的定位点数N大于3。 Welding technology is one of the important manufacturing technologies. Its quality directly affects the safe operation and service life of the workpiece, and its efficiency directly affects the manufacturing cycle and manufacturing cost of the workpiece. How to ensure the welding quality, improve the welding efficiency, reduce the repair rate, and reduce the welding cost are the key measures for the workpiece manufacturing control. The design of welding fixtures directly affects the quality and efficiency of welding. The positioning principle of the workpiece: a rigid body has six degrees of freedom in the space Cartesian coordinate system, that is, the degree of freedom of movement along the three coordinate axes of X, Y, and Z and the degree of freedom of rotation around the three coordinate axes of X, Y, and Z. When the six degrees of freedom of the workpiece are not restricted, its position in space is uncertain. To make the position of the workpiece determined according to certain requirements, some or all of its degrees of freedom must be restricted. The location of the workpiece means that the position of the workpiece in the fixture is determined according to certain requirements, and the degrees of freedom that must be restricted are limited one by one. In this bracket welding fixture design, since the workpiece is a thin plate assembly, N-2-1 positioning is adopted, that is, the number of positioning points N of the first positioning reference plane is greater than 3.
焊接工装夹具的主要作用有以下几个方面:(1)采用焊接工装夹具,零件能得到准确的装配位置,保证装配精度,加快装配作业的进程;减轻工人的体力劳动;提高装配效率。(2)控制或消除焊接变形。(3)可提高焊件的互换性能;焊件上的配合孔、配合槽等机械加工要素可由原来的先焊接后加工改为先加工后焊接,从而避免了大型焊件焊后加工所带来的困难,有利于缩短焊件的生产周期。(4)可缩短装配和施焊过程中焊件翻转变位的时间,减少了辅助工时,提高了焊机利用率和焊接生产率。(5)可使焊件处于最有利的施焊位置,可加大焊接工艺规范,充分发挥焊接方法的效能。(6)可扩大焊机的焊接范围。(7)可使手工操作变为机械操作。(8)可使装配和焊接集中在一个工位上完成,可减少工序数量,节约车间使用面积。 The main functions of welding fixtures are as follows: (1) Using welding fixtures, parts can get accurate assembly positions, ensure assembly accuracy, speed up the process of assembly operations; reduce physical labor of workers; improve assembly efficiency. (2) Control or eliminate welding deformation. (3) It can improve the interchangeability of weldments; the mechanical processing elements such as matching holes and matching grooves on weldments can be changed from welding first and then processing to first processing and welding, thus avoiding the post-welding processing of large weldments. It is beneficial to shorten the production cycle of weldments. (4) It can shorten the time for turning and shifting the weldment during the assembly and welding process, reduce the auxiliary man-hours, and improve the utilization rate of the welding machine and the welding productivity. (5) The weldment can be placed in the most favorable welding position, the welding process specification can be increased, and the efficiency of the welding method can be fully utilized. (6) The welding range of the welding machine can be expanded. (7) Manual operation can be changed into mechanical operation. (8) The assembly and welding can be completed at one station, which can reduce the number of processes and save the workshop area.
实用新型内容 Utility model content
为了解决现有技术中的问题,本实用新型提供了一种焊接装配方便,加工精度高,速度快的风电梁拼装工装。 In order to solve the problems in the prior art, the utility model provides a wind power beam assembly tool with convenient welding and assembly, high processing precision and fast speed.
为了解决上述问题,本实用新型所采取的技术方案是: In order to solve the above problems, the technical solution adopted by the utility model is:
一种风电梁拼装工装,包括底座,其特征在于:还包括第一支撑组架、第二支撑组架、第三支撑组架、第四支撑组架、第一定位座、第二定位座和导轨,所述第一支撑组架横向设置于底座上,第二支撑组架、第三支撑组架、第四支撑组架设置于底座上,且三个组架设置方向与第一支撑组架设置方向相互交叉,每个支撑组架上均能够放置一根端板,在底座上设置有第一定位座,所述第一定位座用于抵触端板的位置,在底座上设置有导轨,所述第二定位座设置于导轨上,并可沿导轨滑动,所述第二定位座能够顶紧第二支撑组架、第三支撑组架、第四支撑组架上放置的端板。 A wind power beam assembly tool, including a base, is characterized in that it also includes a first supporting frame, a second supporting frame, a third supporting frame, a fourth supporting frame, a first positioning seat, a second positioning seat and guide rail, the first supporting frame is horizontally arranged on the base, the second supporting frame, the third supporting frame, and the fourth supporting frame are arranged on the base, and the setting direction of the three supporting frames is the same as that of the first supporting frame The setting directions intersect with each other, and an end plate can be placed on each supporting frame, and a first positioning seat is provided on the base, and the first positioning seat is used to resist the position of the end plate, and a guide rail is provided on the base, The second positioning seat is arranged on the guide rail and can slide along the guide rail. The second positioning seat can press against the end plates placed on the second supporting frame, the third supporting frame and the fourth supporting frame.
前述的一种风电梁拼装工装,其特征在于:所述第一支撑组架包括三个横向设置的第一支座,所述第二支撑组架包括三个斜向设置的第二支座,所述第三支撑组架包括两个竖向设置的第三支座,所述第四支撑组架包括两个竖向设置的第四支座,所述第一支座上放置有第一端板,第二支座上放置有第二端板,第三支座上放置有第三端板,第四支座上放置有第四端板,所述第二端板、第三端板和第四端板的一端均能够与第一端板接触,另一端能够与第二定位座相互抵触。 The aforementioned wind power beam assembly tool is characterized in that: the first supporting frame includes three first supports arranged transversely, the second supporting frame includes three second supports arranged obliquely, The third supporting frame includes two vertically arranged third supports, the fourth supporting frame includes two vertically arranged fourth supports, and the first end is placed on the first support plate, the second end plate is placed on the second support, the third end plate is placed on the third support, the fourth end plate is placed on the fourth support, the second end plate, the third end plate and the One end of the fourth end plate can be in contact with the first end plate, and the other end can interfere with the second positioning seat.
前述的一种风电梁拼装工装,其特征在于:还包括夹紧钳和压紧钳,在第一定位座上设置有两个夹紧钳,在底座上设置有一个压紧钳,所述其中一个夹紧钳用于夹紧第一端板的一端,所述压紧钳用于固定限位第一端板的另一端,所述另外一个夹紧钳用于夹紧第二端板的一端,所述二端板的另一端能够通过第二定位座顶紧限位。 The aforementioned wind power beam assembly tool is characterized in that it also includes a clamping pliers and a clamping clamp, two clamping clamps are provided on the first positioning seat, and a clamping clamp is provided on the base, wherein One clamping pliers is used to clamp one end of the first end plate, the clamping pliers is used to fix and limit the other end of the first end plate, and the other clamping pliers is used to clamp one end of the second end plate , the other ends of the two end plates can be pressed and limited by the second positioning seat.
前述的一种风电梁拼装工装,其特征在于:在底座上设置有两根导轨,位于导轨后端的底座部分上设置有用于限制第二定位座行程的止挡座。 The aforementioned wind power beam assembly tool is characterized in that two guide rails are arranged on the base, and a stop seat for limiting the stroke of the second positioning seat is provided on the base part at the rear end of the guide rails.
前述的一种风电梁拼装工装,其特征在于:所述底座采用工字钢焊接而成,工字钢与工字钢之间由筋板拼焊连接。 The aforementioned wind power girder assembly tool is characterized in that: the base is welded by I-beams, and the I-beams are connected by tailor-welded ribs.
前述的一种风电梁拼装工装,其特征在于:所述两根导轨平行设置。 The aforementioned wind power beam assembly tool is characterized in that: the two guide rails are arranged in parallel.
本实用新型所达到的有益效果:本实用新型风电梁拼装工装,所述第一支座上放置有第一端板,第二支座上放置有第二端板,第三支座上放置有第三端板,第四支座上放置有第四端板,利用支座放置端板可以保证零件高度以及位置度,在底座上设置有导轨,所述第二定位座设置于导轨上,并可沿导轨滑动,所述第二定位座能够顶紧第二支撑组架、第三支撑组架、第四支撑组架上放置的端板,定位座定位各端板的位置,这样在焊接时顶紧零件同时又可在产品焊完后方便脱模。而夹紧钳和压紧钳可在零件都调整完毕后夹紧零件,以免晃动,提高了加工的精度。 The beneficial effects achieved by the utility model: the wind power beam assembly tooling of the utility model, the first end plate is placed on the first support, the second end plate is placed on the second support, and the third end plate is placed on the third support. The third end plate, the fourth end plate is placed on the fourth support, and the height and position of the part can be guaranteed by placing the end plate on the support. A guide rail is arranged on the base, and the second positioning seat is arranged on the guide rail, and It can slide along the guide rail, and the second positioning seat can tighten the end plates placed on the second supporting frame, the third supporting frame, and the fourth supporting frame, and the positioning seat positions the positions of each end plate, so that when welding At the same time, it is easy to release the mold after the product is welded. The clamping pliers and the pressing pliers can clamp the parts after the parts are all adjusted to avoid shaking and improve the machining accuracy.
附图说明 Description of drawings
图1是本实用新型风电梁拼装工装的主视图。 Fig. 1 is a front view of the utility model wind power beam assembly tool.
图2是本实用新型风电梁拼装工装的俯视图。 Fig. 2 is a top view of the utility model wind power beam assembly tool.
具体实施方式 detailed description
下面结合附图对本实用新型作进一步描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,而不能以此来限制本实用新型的保护范围。 Below in conjunction with accompanying drawing, the utility model is further described. The following examples are only used to illustrate the technical solution of the utility model more clearly, but not to limit the protection scope of the utility model.
如图1-2所示,一种风电梁拼装工装,包括底座1、第一支撑组架、第二支撑组架、第三支撑组架、第四支撑组架、第一定位座10、第二定位座11、导轨12、夹紧钳13和压紧钳14,所述底座1采用工字钢焊接而成,工字钢与工字钢之间由筋板拼焊连接。所述第一支撑组架横向设置于底座1上,第二支撑组架、第三支撑组架、第四支撑组架设置于底座上,且三个组架设置方向与第一支撑组架设置方向相互交叉,每个支撑组架上均能够放置一根端板,在底座1上设置有第一定位座10,所述第一定位10座用于抵触端板的位置,在底座1上设置有两根相互平行的导轨12,所述第二定位座11设置于导轨12上,并可沿导轨12滑动,所述第二定位座11能够顶紧第二支撑组架、第三支撑组架、第四支撑组架上放置的端板。位于导轨12后端的底座1部分上设置有止挡座15,止挡座15能够限制第二定位座11的行程,保证第二定位座11的运行范围。 As shown in Figure 1-2, a wind power beam assembly tooling includes a base 1, a first supporting frame, a second supporting frame, a third supporting frame, a fourth supporting frame, a first positioning seat 10, a Two positioning seats 11, guide rails 12, clamping pliers 13 and compression pliers 14, the base 1 is welded by I-beams, and the I-beams and I-beams are connected by rib plate tailor welding. The first supporting frame is horizontally arranged on the base 1, the second supporting frame, the third supporting frame, and the fourth supporting frame are arranged on the base, and the setting directions of the three supporting frames are set in the same direction as the first supporting frame. The directions intersect each other, and an end plate can be placed on each supporting frame, and a first positioning seat 10 is provided on the base 1, and the first positioning seat 10 is used to interfere with the position of the end plate, and is set on the base 1 There are two guide rails 12 parallel to each other. The second positioning seat 11 is arranged on the guide rails 12 and can slide along the guide rails 12. The second positioning seat 11 can press against the second supporting frame and the third supporting frame , The end plate placed on the fourth supporting frame. A stop seat 15 is arranged on the base 1 part at the rear end of the guide rail 12 , and the stop seat 15 can limit the stroke of the second positioning seat 11 to ensure the operating range of the second positioning seat 11 .
所述第一支撑组架包括三个横向设置的第一支座2,所述第二支撑组架包括三个斜向设置的第二支座3,所述第三支撑组架包括两个竖向设置的第三支座4,所述第四支撑组架包括两个竖向设置的第四支座5,所述第一支座上2放置有第一端板6,第二支座3上放置有第二端板7,第三支座4上放置有第三端板8,第四支座5上放置有第四端板9,所述第二端板3、第三端板4和第四端板5的一端均能够与第一端板2接触,另一端能够与第二定位座11相互抵触。 The first supporting frame includes three first supports 2 arranged horizontally, the second supporting frame includes three second supports 3 arranged obliquely, and the third supporting frame includes two vertical The third support 4 arranged in the direction, the fourth supporting frame includes two vertically arranged fourth supports 5, the first end plate 6 is placed on the first support 2, the second support 3 The second end plate 7 is placed on the top, the third end plate 8 is placed on the third support 4, the fourth end plate 9 is placed on the fourth support 5, the second end plate 3, the third end plate 4 One end of the fourth end plate 5 can be in contact with the first end plate 2 , and the other end can interfere with the second positioning seat 11 .
在第一定位座10上设置有两个夹紧钳13,在底座1上设置有一个压紧钳14,所述其中一个夹紧钳13用于夹紧第一端板6的一端,所述压紧钳14用于固定限位第一端板6的另一端,所述另外一个夹紧钳13用于夹紧第二端板7的一端,所述二端板7的另一端能够通过第二定位座11顶紧限位。 Two clamping pliers 13 are arranged on the first positioning seat 10, and a clamping pliers 14 is arranged on the base 1, and one of the clamping pliers 13 is used to clamp one end of the first end plate 6. The clamping pliers 14 are used to fix and limit the other end of the first end plate 6, and the other clamping pliers 13 are used to clamp one end of the second end plate 7, and the other end of the two end plates 7 can pass through the second end plate. Two locating seats 11 top tight limit.
本实用新型所达到的有益效果:本实用新型风电梁拼装工装,所述第一支座上2放置有第一端板6,第二支座3上放置有第二端板7,第三支座4上放置有第三端板8,第四支座5上放置有第四端板9,所述第二端板3、第三端板4和第四端板5的一端均能够与第一端板2接触,另一端能够与第二定位座11相互抵触。利用支座放置端板可以保证零件高度以及位置度,在底座1上设置有导轨12,所述第二定位座11设置于导轨12上,并可沿导轨12滑动,所述第二定位座11能够顶紧第二支撑组架、第三支撑组架、第四支撑组架上放置的端板,定位座定位各端板的位置,这样在焊接时顶紧零件同时又可在产品焊完后方便脱模。而夹紧钳13和压紧钳14可在零件都调整完毕后夹紧零件,以免晃动,提高了加工的精度。 The beneficial effects achieved by the utility model: the wind power beam assembly tooling of the utility model, the first end plate 6 is placed on the first support 2, the second end plate 7 is placed on the second support 3, and the third support A third end plate 8 is placed on the seat 4, a fourth end plate 9 is placed on the fourth support 5, and one end of the second end plate 3, the third end plate 4 and the fourth end plate 5 can be connected to the first end plate. One end plate 2 contacts, and the other end can interfere with the second positioning seat 11 . Utilizing the support to place the end plate can ensure the height and position of the parts. A guide rail 12 is arranged on the base 1. The second positioning seat 11 is arranged on the guide rail 12 and can slide along the guide rail 12. The second positioning seat 11 It can tighten the end plates placed on the second supporting frame, the third supporting frame, and the fourth supporting frame, and the positioning seat can locate the position of each end plate, so that the parts can be tightened during welding and at the same time the product can be welded Easy to unmold. And the clamping pliers 13 and the pressing pliers 14 can clamp the parts after the parts are all adjusted, so as to avoid shaking and improve the precision of processing.
以上显示和描述了本实用新型的基本原理、主要特征及优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。 The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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| CN201520971648.3U CN205166277U (en) | 2015-11-30 | 2015-11-30 | Frock is assembled to wind -powered electricity generation roof beam |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110253199A (en) * | 2019-07-30 | 2019-09-20 | 中国铁建重工集团股份有限公司 | Cotton-box overturning bracket rivet welding processing and positioning tool of cotton picker |
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2015
- 2015-11-30 CN CN201520971648.3U patent/CN205166277U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110253199A (en) * | 2019-07-30 | 2019-09-20 | 中国铁建重工集团股份有限公司 | Cotton-box overturning bracket rivet welding processing and positioning tool of cotton picker |
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Granted publication date: 20160420 |