CN208100862U - Blade cures temperature control system - Google Patents
Blade cures temperature control system Download PDFInfo
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- CN208100862U CN208100862U CN201820175507.4U CN201820175507U CN208100862U CN 208100862 U CN208100862 U CN 208100862U CN 201820175507 U CN201820175507 U CN 201820175507U CN 208100862 U CN208100862 U CN 208100862U
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- electric heating
- temperature control
- control system
- blade
- temperature
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Abstract
The utility model provides a kind of blade cures temperature control system, and the blade cures temperature control system includes cooling-part, electric heating element and temperature element, and the electric heating element and cooling-part are connected as one by heat exchange fin.Blade cures temperature control system according to the present utility model has both heating and refrigerating function, both it may be implemented to be evenly heated and cool down, also sensing temperature it can guarantee that the temperature at each point is consistent, to improve blade cures efficiency and quality timely and accurately to execute temperature control in real time simultaneously.
Description
Technical field
The utility model relates to blade technology fields, have both heating and refrigerating function more particularly, to one kind while going back
Can in real time sensing temperature to execute temperature controlled blade cures temperature control system.
Background technique
Currently, wind generator set blade generallys use vacuum assistant resin infused in forming process.Centainly bearing
Under the conditions of pressure, resin is injected into reinforcing material by the external world, then curing molding.Blade cures molding, is generally divided into three
Stage completion is heating and curing:Heating period was warming up to 65 DEG C in 3 hours;Blade surface is maintained 60-75 DEG C 8 by holding stage
Hour;Temperature-fall period, normal Temperature fall, such as with forced cooling, its rate of temperature fall is usually no more than 20 DEG C/h.Currently, solidifying
During molding, due to heating devices such as the larger not applicable autoclave of leaf product, baking ovens, blade production is mainly carried out using die face
The single-side heating of the die side of product, therefore, leaf product in face of blade inner cavity then by the way of manual cover/lift insulation quilt into
Row semi-automation temperature controlling mode is specifically manually shown to carry out temperature measurement in product using infrared radiation thermometer, works as surface temperature
Insulation quilt is raised when more than about 75 DEG C, when temperature covers insulation quilt lower than 60 DEG C;Temperature-fall period controls by rule of thumb, general winter
When cover heat preservation and be naturally cooled, it is too fast to place cooling, and when summer raises insulation quilt.
Therefore, in the prior art, single-side heating, natural cooling are realized only with die side of the mold to leaf product
Mode will lead to local temperature it is excessively high, everywhere temperature it is inconsistent so as to cause the situations such as implode generation, seriously affect product quality
Blade rejection is even resulted in, meanwhile, single-side heating causes energy loss serious, so that the quality for influencing leaf product even results in
Blade rejection;In addition, artificial thermometric and manual cover/lifting insulation quilt, the accuracy of temperature is low and working efficiency is low to control.
Utility model content
In order to solve above-mentioned to be only capable of single-side heating, everywhere non-uniform temperature, the skill of temperature controlled accuracy and low efficiency
Art problem proposes that the utility model, the utility model provide a kind of blade cures temperature for being at least able to solve above-mentioned technical problem
Control system.
One side according to the present utility model provides a kind of blade cures temperature control system, the blade cures temperature control system
Including cooling-part, electric heating element and temperature element, the electric heating element and cooling-part are connected as by heat exchange fin
One.
Exemplary embodiment according to the present utility model, the cooling-part can be liquid cooling tube, the electric heating portion
Part can be electric heating wire, and the heat exchange fin is arranged on the outer wall of the liquid cooling tube, and the electric heating wire winding
In the liquid cooling tube and the heat exchange fin.
Exemplary embodiment according to the present utility model, the cooling-part can be liquid cooling tube, the electric heating portion
Part can be electric heating tube, the heat exchange fin be arranged in the liquid cooling tube outer wall and the electric heating tube outer wall it
Between.
Exemplary embodiment according to the present utility model, along the direction of the entrance direction outlet from the liquid cooling tube
On, the layout density of the heat exchange fin can be gradually increased.
Exemplary embodiment according to the present utility model is also provided with electric heating fin on the electric heating element, and
And along on the direction of the entrance direction outlet from the liquid cooling tube, the layout density of the electric heating fin can gradually subtract
It is small.
Exemplary embodiment according to the present utility model, the liquid cooling tube are set as coil form.
Exemplary embodiment according to the present utility model, the liquid cooling tube and the electric heating tube may be configured as coil pipe
Form.
Exemplary embodiment according to the present utility model, the blade cures temperature control system may also include controller, described
Controller is based on dynamic to control the execution of the cooling-part and the electric heating element from the received sensing temperature of temperature element
Make.
The two sides of exemplary embodiment according to the present utility model, the cooling-part and the electric heating element are set respectively
Flexible insulating layer and flexible heat-conducting layer.
It is pre- that exemplary embodiment according to the present utility model, the cooling-part and the electric heating element are laid on needs
On the blade forming material of heat, and/or it is embedded in blade mold.
Blade cures temperature control system according to the present utility model has both heating and refrigerating function, both may be implemented to be evenly heated
And cooling, while also sensing temperature can guarantee that the temperature at each point is consistent in real time timely and accurately to execute temperature control,
To improve blade cures efficiency and quality.
Detailed description of the invention
The exemplary embodiment of the utility model is described in detail with reference to the accompanying drawing, the utility model above and
Other features and advantage will become clearer, in attached drawing:
Fig. 1 is the structural block diagram of the blade cures temperature control system of exemplary embodiment according to the present utility model;
Fig. 2 is the flexible temperature control layer for showing the blade cures temperature control system of exemplary embodiment according to the present utility model
Schematic diagram;
Fig. 3 is to execute temperature actuated using the blade cures temperature control system of exemplary embodiment according to the present utility model
Flow chart.
Description of symbols:
1:Entrance;2:Outlet;3:Cooling-part;4:Heat exchange fin;5:Electric heating element;6:Electric heating fin;7:Thermometric
Element;8:Controller.
Specific embodiment
The embodiments of the present invention are described more fully with now with reference to attached drawing, the utility model is shown in the attached drawings
Exemplary embodiment.
The blade cures temperature control of exemplary embodiment according to the present utility model is described in detail below in conjunction with Fig. 1 to Fig. 2
System.
The blade cures temperature control system of the exemplary embodiment of the utility model includes cooling-part 3,5 and of electric heating element
Temperature element 7, electric heating element 5 are connected as one with cooling-part 3 by heat exchange fin 4.Here, electric heating element 5, cooling
Component 3 and heat exchange fin 4 are formed by Heat Conduction Material, and when executing electric heating using electric heating element 5, cooling-part 3
Can be not only as cooling-part, electric heating element 5, heat exchange fin 4 and the cooling-part 3 being formed as one can be used as electricity and add
Therefore the heat radiation part of heat increases heat radiation area, to largely improve heating efficiency and uniformity.It is excellent
Selection of land, electric heating element 5, cooling-part 3 and heat exchange fin 4 can be formed by metal material.
According to an example, cooling-part 3 can be liquid cooling tube, and electric heating element 5 can be electric heating wire, heat exchange fin 4
It is arranged on the outer wall of liquid cooling tube, and electric heating wire is wound around on the outer wall and heat exchange fin 4 of liquid cooling tube.
According to another example, cooling-part 3 can be liquid cooling tube, and electric heating element 5 can be electric heating tube, heat exchange fin 4
It is arranged between the outer wall of the liquid cooling tube and the outer wall of the electric heating tube.
Preferably, above-mentioned liquid cooling tube and electric heating tube may be configured as coil form, during blade cures form
Increase thermal radiation area and/area, to guarantee the consistency of each point temperature in heating and/or cooling.Electric heating tube can basis
The arrangement form of liquid cooling tube and arrange, for example, electric heating tube can be set as according to the curve form of liquid cooling tube with class
As curve form electric heating element 5 and cooling-part 3 can be made whole in lamina reticularis in order to guarantee uniformity that temperature is adjusted.
In view of the temperature of the coolant flowed in liquid cooling tube temperature can gradually rise during flow, that is, from
The entrance 1 of the liquid cooling tube towards outlet 2 direction on, the temperature of coolant can have certain gradient difference, therefore, in order to
Be further ensured that the consistency of blade temperature control region each point temperature, along entrance 1 from the liquid cooling tube towards outlet 2
On direction, the layout density of heat exchange fin 4 is gradually increased.The layout density of heat exchange fin 4 mentioned herein refers to liquid cooling
But on managing/the interior quantity that heat exchange fin 4 is arranged of unit length, layout density are gradually increased meaning between liquid cooling tube and electric heating tube
Taste in unit length the quantity of setting heat exchange fin gradually increase.Between heat exchange fin 4 may be configured as continuous type fin or wait
Form away from the separated multiple sheet metals in ground, however, the present invention is not limited thereto.Heat exchange fin can also be by by cooling-part 3 and electricity
Heating element 5 is formed as confined space, and is full of the high conduction materials such as nitrogen, metal powder in the confined space to replace wing
Piece.
Further, since electric heating element 5 is set as electric heating wire or electric heating tube, electric heating wire or electric heating tube each point
Balanced heat release can be achieved in place, therefore, in order to further ensure the consistency of blade temperature control region each point temperature, in electric heating element
Also it is additionally provided with electric heating fin 6 on 5, and along the entrance 1 from the liquid cooling tube towards on the direction of outlet 2, electricity
The layout density of heating fin 6 is gradually reduced.The layout density of electric heating fin 6 mentioned herein refer to electric heating tube or
The quantity of electric heating fin 6 is set in unit length on person's electric heating wire, and layout density, which is gradually reduced, to be meaned in unit length
The quantity that heat exchange fin is arranged gradually decreases.
According to an example, cooling can be executed to manually control cooling-part 3 by the sensing temperature that temperature element 7 exports
Or control electric heating element 5 executes heating operation.According to another example, blade cures temperature control system may also include controller 8, survey
The sensing temperature that warm element 7 exports is transmitted to controller 8, and controller 8 is controlled based on from the received sensing temperature of temperature element 7
Cooling-part 3 and electric heating element 5 execute movement.
In the case where blade is very long, blade can be divided into multiple blade temperature controls region, in a blade temperature control region
In, the quantity of temperature element 7 may be configured as it is multiple, by measuring the sensing temperature of multiple temperature elements 7 and calculating multiple sensings
The average value of temperature, and using the average value as the measurement temperature value in the blade temperature control region.For example, in a blade temperature control
In region, the quantity of temperature element 7 may be configured as two, three, four or more than four, in practical applications, can basis
The size in blade temperature control region is rationally arranged the quantity of the temperature element 7.Therefore, add including above-mentioned cooling-part 3, electricity
When the single temperature control module area coverage of thermal part 5 and temperature element 7 is not able to satisfy production and application, multiple temperature control modules can be used
One piece large-scale temperature control module is assembled rapidly by each component or element quick coupling, to meet the product of different shape and size
Temperature control demand.
Here, temperature element 7 may be configured as the temperature sensor of such as thermocouple, and directly contact is for blade forming
The top layer of material, and the accuracy in order to guarantee measurement, can be in the blade forming material of temperature element 7 preheated back to needs
Heat-insulating material is covered on the surface of material, is made when preventing the temperature of cooling-part 3 and electric heating element 5 to measurement leaf product temperature
At adverse effect.
The blade cures temperature control system is laid on the blade forming material for needing to preheat, to can not only realize mold
Side heating can also realize the heating of blade lumen side or cooling.Meanwhile the blade cures temperature control system can also be embedded in blade mould
In tool, the automatic temperature controlling for the blade forming material that the needs of die side preheat is realized.
Before blade perfusion, blade cures temperature control system can be routed on the blade forming material for needing to preheat, be
The guarantee blade cures temperature control system with type, it is preferable that cooling-part 3 and electric heating element 5 can be formed as
It is flexible, and flexible heat-insulating layer flexibility heat-conducting layer is respectively equipped in the two sides of cooling-part 3 and electric heating element 5.
The blade cures temperature control system of exemplary embodiment according to the present utility model is briefly described below with reference to Fig. 3
To execute the process of temperature actuated.
Start to execute and be heating and curing operation, starting electric heating element 5, according to certain rate of heat addition (for example, 20 DEG C/h) into
Row heating (step S1);Product temperature is sensed by temperature element 7, and judges to measure temperature TIt surveysWhether more than the first preset temperature
T1(for example, 65 DEG C) (step S2);
In step S2, if measurement temperature TIt surveysLess than or equal to the first preset temperature T1(for example, 65 DEG C) then continue to add
Heat.
In step S2, if measurement temperature TIt surveysMore than the first preset temperature T1, then product temperature is maintained at about 60-75
DEG C predetermined amount of time (for example, 8 hours), and start timing (step S21);Next, it is determined that currently accumulative soaking time t is
No arrival predetermined amount of time t0(step S22), if soaking time t reaches (for example, being greater than or equal to) predetermined amount of time t0, then
End operation completes solidification.Exothermic reaction can be generated after being heated due to resin, product temperature is caused to fluctuate, to need
Temperature control is carried out to the product after heating, that is, continue to monitor the temperature of product and carry out cooling or warming temperature in due course.
Therefore, temperature T is measured in judgementIt surveysWhether more than the first preset temperature T1After (for example, 65 DEG C) (step S2), after
Continue current measurement temperature TIt surveysWith the second preset temperature T2Compare, and judges to measure temperature TIt surveysWhether more than the second preset temperature
T2(for example, 75 DEG C) (step S3), if measurement temperature TIt surveysMore than the second preset temperature T2(for example, 75 DEG C), it is determined that current temperature
Height is spent, starting cooling-part 3 executes cooling operation (step S31), then returns to step S2.Here, the second default temperature
Spend T2Greater than the first preset temperature T1。
After step s 3, judge to measure temperature TIt surveysWhether third preset temperature T is less than3(for example, 60 DEG C), to determine temperature
Degree whether too low (step S32).In step S32, if measurement temperature TIt surveysLess than third preset temperature T3(for example, 60 DEG C), then
Determine that Current Temperatures are too low, starting electric heating element 5 is heated (step S33), then return step S2, judges to measure temperature
TIt surveysMore than the first preset temperature T1.Here, third preset temperature T3Less than the first preset temperature T1.In step S32, if measurement
Temperature TIt surveysNot less than third preset temperature T3, then continue to monitor Current Temperatures (step S34) and return to step S2, judge to survey
Amount temperature TIt surveysMore than the first preset temperature T1。
Operations described above step and sequence and listed temperature value or time value are merely exemplary, the present invention
It is not limited thereto, aforesaid operations step, sequence and temperature value or time value can rationally be changed according to practical condition, with symbol
The requirement of symphysis production standard.
Blade cures temperature control system according to the present utility model has both heating and refrigerating function, both may be implemented to be evenly heated
And cooling, while also sensing temperature can guarantee that the temperature at each point is consistent in real time timely and accurately to execute temperature control,
To improve blade cures efficiency and quality.
Although specifically illustrating and describing the utility model referring to the exemplary embodiment of the utility model, this
Field those of ordinary skill is not it should be understood that the case where departing from the spirit and scope of the utility model being defined by the claims
Under, the various changes of form and details can be carried out to it.
Claims (10)
1. a kind of blade cures temperature control system, which is characterized in that the blade cures temperature control system includes cooling-part (3), electricity
Heating element (5) and temperature element (7), the electric heating element (5) are connected as with cooling-part (3) by heat exchange fin (4)
One.
2. blade cures temperature control system as described in claim 1, which is characterized in that the cooling-part (3) is liquid cooling tube,
The electric heating element (5) is electric heating wire, and the heat exchange fin (4) is arranged on the outer wall of the liquid cooling tube, and institute
Electric heating wire is stated to be wound around in the liquid cooling tube and the heat exchange fin (4).
3. blade cures temperature control system as described in claim 1, which is characterized in that the cooling-part (3) is liquid cooling tube,
The electric heating element (5) is electric heating tube, and the outer wall of the liquid cooling tube is arranged in the heat exchange fin (4) and the electricity adds
Between the outer wall of heat pipe.
4. blade cures temperature control system as claimed in claim 2 or claim 3, which is characterized in that along entering from the liquid cooling tube
On the direction of mouth (1) direction outlet (2), the layout density of the heat exchange fin (4) is gradually increased.
5. blade cures temperature control system as claimed in claim 4, which is characterized in that also set up on the electric heating element (5)
Have electric heating fin (6), and along from the entrance of the liquid cooling tube (1) towards outlet (2) direction on, the electric heating
The layout density of fin (6) is gradually reduced.
6. blade cures temperature control system as claimed in claim 2, which is characterized in that the liquid cooling tube is set as spirally coiled
Formula.
7. blade cures temperature control system as claimed in claim 3, which is characterized in that the liquid cooling tube and the electric heating tube
It is disposed as coil form.
8. blade cures temperature control system as described in claim 1, which is characterized in that the blade cures temperature control system further includes
Controller (8), the controller (8) based on from temperature element (7) received sensing temperature come control the cooling-part (3) and
The electric heating element (5) executes movement.
9. blade cures temperature control system as described in claim 1, which is characterized in that the cooling-part (3) and the electricity add
The two sides of thermal part (5) are respectively equipped with flexible heat-insulating layer and flexible heat-conducting layer.
10. blade cures temperature control system as claimed in claim 9, which is characterized in that the cooling-part (3) and the electricity add
Thermal part (5) is laid on the blade forming material for needing to preheat, and/or is embedded in blade mold.
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CN201820175507.4U CN208100862U (en) | 2018-01-31 | 2018-01-31 | Blade cures temperature control system |
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CN201820175507.4U CN208100862U (en) | 2018-01-31 | 2018-01-31 | Blade cures temperature control system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111015848A (en) * | 2019-12-25 | 2020-04-17 | 垂欧教科设备(上海)有限公司 | Pressing plate of wood-plastic composite board hot press and temperature control method thereof |
CN111029682A (en) * | 2019-12-10 | 2020-04-17 | 华南农业大学 | Power battery heat radiation structure of electric automobile |
CN114575785A (en) * | 2022-05-06 | 2022-06-03 | 四川安硕石油工程技术服务有限公司 | Well head heating device for supercritical carbon dioxide fracturing of oil and gas well |
-
2018
- 2018-01-31 CN CN201820175507.4U patent/CN208100862U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111029682A (en) * | 2019-12-10 | 2020-04-17 | 华南农业大学 | Power battery heat radiation structure of electric automobile |
CN111015848A (en) * | 2019-12-25 | 2020-04-17 | 垂欧教科设备(上海)有限公司 | Pressing plate of wood-plastic composite board hot press and temperature control method thereof |
CN114575785A (en) * | 2022-05-06 | 2022-06-03 | 四川安硕石油工程技术服务有限公司 | Well head heating device for supercritical carbon dioxide fracturing of oil and gas well |
CN114575785B (en) * | 2022-05-06 | 2022-07-26 | 四川安硕石油工程技术服务有限公司 | Wellhead heating device for supercritical carbon dioxide fracturing of oil and gas well |
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