CN209198970U - A kind of thermostat based on phase-change material - Google Patents
A kind of thermostat based on phase-change material Download PDFInfo
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- CN209198970U CN209198970U CN201920108834.2U CN201920108834U CN209198970U CN 209198970 U CN209198970 U CN 209198970U CN 201920108834 U CN201920108834 U CN 201920108834U CN 209198970 U CN209198970 U CN 209198970U
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Abstract
The utility model relates to technical field of temperature control, disclose a kind of thermostat based on phase-change material, comprising: thermostatic container, the ontology of the thermostatic container are double-layer structure, are filled with phase-change material in the inside of the double-layer structure；Heater is encapsulated in the inside of the double-layer structure and can heat to the phase-change material；Temperature sensor is encapsulated in the inside of the double-layer structure and can detect the temperature of the phase-change material in real time；And controller, the controller is electrically connected with the heater and the temperature sensor respectively, wherein, the controller detects the temperature of the phase-change material according to the temperature sensor, and be compared the temperature of the phase-change material with the preset temperature of phase-change material, the start and stop of the heater are controlled according to the result after comparison.The thermostat have the advantages that High Accuracy Constant Temperature environment, structure it is simple, it is easily operated, save energy consumption and reduce cost.
Description
Technical field
The utility model relates to technical field of temperature control, more particularly to a kind of thermostat based on phase-change material.
Background technique
Durings scientific experiment, analysis detection etc., sample could obtain more accurately under the conditions of more stable temperature
Data and measurement result.With the progress of science and technology and the raising of examination criteria, to the temperature stability for placing sample space
Requirement it is also higher and higher, if temperature accuracy is usually ± 0.1 DEG C, ± 0.01 DEG C, even ± 0.001 DEG C of high temperature control essence
Degree.And temperature is the nonlinear Control object of one big inertia, purely retarded, the parameter of temperature control system is not easy to determine, so that
High accuracy temperature control is highly difficult.Traditional high accuracy temperature control is mainly based upon the constant temperature dress of heater, refrigerator and controller composition
It sets, this thermostat often has the case where energy consumption is high, structure is complicated.The utility model is using phase-change material in transformation temperature temperature
Stable feature is spent, has developed that a kind of structure is simple, the high-precision constant temperature device of low energy consumption.
Utility model content
(1) technical problems to be solved
The purpose of the utility model is to provide a kind of thermostats based on phase-change material, at least to solve in the prior art
Thermostat have that structure is complicated, energy consumption is high and temperature controls one of inaccurate technical problem.
(2) technical solution
In order to solve the above-mentioned technical problem, the utility model provides a kind of thermostat based on phase-change material, comprising: permanent
Warm container, the ontology of the thermostatic container are double-layer structure, are filled with phase-change material in the inside of the double-layer structure；Heating
Device is encapsulated in the inside of the double-layer structure and can heat to the phase-change material；Temperature sensor is encapsulated in described double
The inside of layer structure and the temperature that the phase-change material can be detected in real time；And controller, the controller respectively with it is described
Heater and temperature sensor electrical connection, wherein the controller detects the phase transformation according to the temperature sensor
The temperature of material, and the temperature of the phase-change material is compared with the preset temperature of phase-change material, according to the knot after comparison
Fruit controls the start and stop of the heater.
Wherein, the manufacture material of the ontology of the thermostatic container is metal or nonmetallic heat conductive material.
Wherein, the phase-change material fills up the inner space of the double-layer structure.
Wherein, the heater includes electric heating wire, electric heating sheets, the wherein at least one in electrically heated rod.
Wherein, the heater is multiple and is arranged in compartment, and each heater is in horizontal and/or vertical
Formula setting, wherein the heater being arranged in horizontal is had additional in the inside of the bottom of the ontology of the thermostatic container.
Wherein, the heater along the inner space of the double-layer structure, helically arrange by formula.
Wherein, the thermostat further includes insulating layer, and the insulating layer is wrapped in the outer surface of the heater.
Wherein, the temperature sensor is multiple and is in respectively compartment cloth along the circumferential direction of the ontology of the thermostatic container
It sets.
Wherein, there is thermostatic chamber in the internal structure of the ontology of the thermostatic container, having additional in the thermostatic chamber can be real
When detect the second temperature sensor of the indoor temperature of the constant temperature, wherein the second temperature sensor and the controller
Electrical connection.
Wherein, the phase-change material is inorganic phase-changing material and/or organic phase change material.
(3) beneficial effect
Thermostat provided by the utility model has the advantages that compared with prior art
Temperature sensor can detect the temperature of phase-change material in real time, the phase transformation material detected according to temperature sensor
The Current Temperatures of phase-change material are compared by the temperature of material with preset temperature, if the temperature of phase-change material is lower than preset temperature,
Then controller control heater works, that is, issues open signal to heater, heater is started to work, and to phase transformation material
Material is heated, and the temperature of phase-change material can gradually rise.When the temperature of phase-change material reaches preset temperature, phase-change material
Temperature is held essentially constant, and controller, which issues, stops heating signal, then heater stops heating.Conversely, working as the temperature of phase-change material
When degree is lower than preset temperature, then controller issues heating signal to heater again, which will start work again
Make, and stop heating after continuing heating until the temperature of phase-change material is made to reach preset temperature to phase-change material, with this
Circulation.It can be seen that by making controller, heater and temperature sensor be coordinated, effectively be worked, can so that
As soon as the temperature of phase-change material is maintained always in constant range, in this way, also effectively ensuring inside thermostatic container
The constancy of temperature, to realize High Accuracy Constant Temperature.Meanwhile also greatly reducing energy consumption.It is possible to further being that science is real
It tests and provides a temperature stable environment with analysis detection, to obtain more accurately measurement data and measurement result.
That is, when the utility model is in phase point temperature using the energy storage effect of phase-change material and phase-change material
The characteristics of high stability of temperature, can be reached by simply heating simultaneously combination temperature control technology so that constant temperature holds
Device has a High Accuracy Constant Temperature environment.Compared with traditional thermostat, the application has structure simply and easily operated for this
The advantages of, to greatly reduce the production cost and operating cost of thermostat.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the thermostat based on phase-change material of embodiments herein.
In figure, 1: thermostatic container；11: thermostatic chamber；2: phase-change material；3: heater；4: temperature sensor；5: controller；
51:PID temperature controller；6: second temperature sensor.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is described in further detail.Below
Example is not intended to limit the scope of the present invention for illustrating the utility model.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
The concrete meaning of language in the present invention.
As shown in Figure 1, schematically showing that the thermostat includes thermostatic container 1, phase-change material 2, heater in figure
3, temperature sensor 4 and controller 5.
In embodiments herein, the ontology of the thermostatic container 1 is double-layer structure, is filled in the inside of the double-layer structure
There is phase-change material 2.It should be noted that the phase-change material 2 refers in the case where temperature-resistant and changes state of matter and energy
The substance of latent heat is provided.The process of transformation physical property is known as phase transition process, and at this moment, phase-change material will be absorbed or be released big
The latent heat of amount.
It should be noted that the shape for thermostatic container 1 does not do specific restriction, it can be cylindrical, rectangular
Body, square or multi-edge column-shaped etc..
Heater 3 is encapsulated in the inside of the double-layer structure and can heat to the phase-change material 2.That is, if phase
The temperature for becoming material 2 is not up to preset temperature, then by starting heater 3, is added by heater 3 to the phase-change material 2
Heat, thus can be so that the temperature of phase-change material 2 reaches preset temperature.
It should be noted that so-called " preset temperature " refers to temperature of the transformation temperature within the scope of 20~1000 DEG C.
It should also be noted that, preset temperature is within the said temperature range, the stability of temperature is relatively strong, is not susceptible to wave
It is dynamic.Further, a stable temperature condition is provided for the scientific experiment of sample and analysis detection, it is more accurate to obtain
Data and measurement result.
Temperature sensor 4 is encapsulated in the inside of the double-layer structure and can detect the temperature of phase-change material 2 in real time.
The controller 5 is electrically connected with the heater 3 and the temperature sensor 4 respectively, wherein the controller 5 is according to the temperature
Degree sensor 4 detects the temperature of the phase-change material 2, and by the preset temperature of the temperature of the phase-change material 2 and phase-change material 2 into
Row compares, and the start and stop of the heater 3 are controlled according to the result after comparison.Specifically, temperature sensor 4 can detect in real time
The temperature of phase-change material 2 out, according to the temperature for the phase-change material 2 that temperature sensor 4 detects, by the current temperature of phase-change material 2
Degree is compared with preset temperature, if the temperature of phase-change material 2 is lower than preset temperature, controller 5 controls heater 3 and carries out work
Make, that is, open signal is issued to heater 3, heater 3 is started to work, and is heated to phase-change material 2, phase-change material 2
Temperature can gradually rise.When the temperature of phase-change material 2 reaches preset temperature, the temperature of phase-change material 2 is held essentially constant, control
Device 5 processed, which issues, stops heating signal, then heater 3 stops heating.Conversely, when the temperature of phase-change material 2 is lower than preset temperature,
Then controller 5 issues heating signal to heater 3 again, which will start to work again, and to phase-change material
2 continue heating until stopping heating after making the temperature of phase-change material 2 reach preset temperature, are recycled with this.It can be seen that
It, can be so that phase-change material 2 by making controller 5, heater 3 and temperature sensor 4 be coordinated, effectively be worked
As soon as temperature is maintained always in constant range, in this way, also effectively ensuring the constant of the temperature inside thermostatic container 1
Property, to realize High Accuracy Constant Temperature.Meanwhile also greatly reducing energy consumption.It is possible to further be scientific experiment and analysis inspection
It surveys and provides a temperature stable environment, to obtain more accurately measurement data and measurement result.
That is, the utility model is in phase point temperature using the energy storage effect and phase-change material 2 of phase-change material 2
The characteristics of high stability of Shi Wendu, can be reached by simply heating simultaneously combination temperature control technology so that constant temperature
Container 1 has a High Accuracy Constant Temperature environment.Compared with traditional thermostat, the application has structure simply and is easy to grasp for this
The advantages of making, to greatly reduce the production cost and operating cost of thermostat.
As shown in Figure 1, in the comparison preferred embodiment of the application, the manufacture material of the ontology of the thermostatic container 1
Matter is metal or nonmetallic heat conductive material.It should be noted that ensure the stability of 2 temperature of phase-change material, then it is required that
Phase-change material 2 is in the range of preset temperature, in this way, the fluctuation of 2 temperature of phase-change material can be effectively reduced.
It should also be noted that, ensuring that the temperature of phase-change material 2 can be in the purpose in the range of preset temperature, it is exactly
In order to control in the range of the temperature of the thermostatic chamber 11 in thermostatic container 1 is in constant temperature, it is then desired to make thermostatic container 1
The manufacture material of ontology is heat-conducting.
However, not doing specific restriction for the specific heat-conducting of the ontology of thermostatic container 1.
In another preferred embodiment, which fills up the inner space of the double-layer structure.In this way, can be with
So that the ontology of thermostatic container 1 is uniformly heated, phase-change material 2 is avoided to fill in the inside of the double-layer structure of thermostatic container 1
The amount somewhere filled of uneven or phase-change material 2 it is more, at another place, the amount of filling is less, to cause thermostatic container
1 ontology generates the even situation of uneven heating.
That is, by the inner space that phase-change material 2 is filled up to the double-layer structure, so that the constant temperature holds
The ontology of device 1 is heated more uniform, further, by way of heat exchange, it is also possible that the constant temperature in thermostatic container 1
The temperature of room 11 is maintained in a constant range, to provide a stable temperature strip for scientific experiment and analysis detection
Part.
In a preferred embodiment, the heater 3 include electric heating wire, electric heating sheets, in electrically heated rod wherein
It is at least one.It should be noted that as long as heater 3 can be realized the heating to phase-change material 2, for heater 3
Specific constructive form does not do specific restriction.
In another preferred embodiment, which is multiple and is arranged in compartment.In this way, being added by increasing
The quantity of hot device 3 enables phase-change material 2 to be heated so as to improve in the unit time to the heating efficiency of phase-change material 2
It is more uniform, by thermal velocity faster.
Each heater 3 is arranged in horizontal and/or vertical, wherein in the bottom of the ontology of the thermostatic container 1
Inside have additional in horizontal be arranged the heater 3.It is added by the inside of the bottom of the ontology in the thermostatic container 1 and is in
The heater 3 of horizontal setting, so that the contact area of heater 3 Yu phase-change material 2 is effectively increased, further,
Heater 3 is effectively improved to the heating efficiency of phase-change material 2.
In another preferred embodiment, the heater 3 along the inner space of the double-layer structure, helically arrange by formula.It needs
It is noted that helically the heater 3 of formula arrangement can effectively increase the contact area of the heater 3 and phase-change material 2,
To effectively improve the heating efficiency in the unit time to phase-change material 2, achieve the purpose that reduce energy consumption.
To advanced optimize the thermostat in above-mentioned technical proposal, based on the above technical solution, constant temperature dress
Setting further includes insulating layer (not shown), which is wrapped in the outer surface of the heater 3.It should be noted that this is absolutely
The setting of edge layer can damage the inside of the ontology of thermostatic container 1 to avoid heater 3 in the case where leaking electricity
The case where.Meanwhile the setting of the insulating layer, preferable protective effect also is played to the personal safety of user, avoid using
There is a situation where get an electric shock by person.
It should also be noted that, the insulating layer can be fabricated by isolation material, rubber or silica gel etc. may be, for example,.This
Outside, since insulating layer is wrapped around the outer surface of the heater 3, thus, which should have certain heat resistance, avoid
Heating temperature is excessively high, so that the case where insulating layer is damaged or deforms.
In another preferred embodiment, which is multiple and respectively along the ontology of the thermostatic container 1
It is circumferential to be arranged in compartment.That is, by the quantity for increasing the temperature sensor 4, and make the temperature sensor 4 along perseverance
The circumferential direction of the ontology of warm container 1 is arranged in compartment, so as to the temperature in each corner of the inside of the ontology to thermostatic container 1
Degree is timely and effectively detected, that is, achievees the purpose that the temperature for accurately detecting phase-change material 2.
As shown in Figure 1, the internal structure also schematically shown in figure in the ontology of the thermostatic container 1 has thermostatic chamber
11, the second temperature sensor 6 of the temperature in the energy real-time detection thermostatic chamber 11 is had additional in the thermostatic chamber 11, wherein should
Second temperature sensor 6 is electrically connected with the controller 5.It should be noted that by adding second temperature in the thermostatic chamber 11
Sensor 6 is spent, so as to more accurately detect the temperature change in the thermostatic chamber 11, it is ensured that so that in thermostatic chamber 11
Temperature is able to maintain in a constant range.That is, when second temperature sensor 6 detects that the temperature in thermostatic chamber 11 is deposited
In the case where upper and lower fluctuation, then controller 5 is needed to regulate and control the start and stop of heater 3 in time, to reach to phase-change material 2
The purpose heated, so that the temperature of phase-change material 2 can reach preset temperature.
In a preferred embodiment, which is inorganic phase-changing material and/or organic phase change material.
In a specific example, which is temperature sensors of high precision, the temperature sensors of high precision
Precision l ε l be ± 0.1 DEG C, ± 0.01 DEG C or ± 0.001 DEG C.
The controller 5 includes temperature controller, which is 51 (proportional-integral-differential of PID temperature controller
Controller), control method is to set preset temperature as T0(phase point temperature of phase-change material 2), PID temperature controller 51 acquire
The signal of temperature sensor 4 is Tx.Work as T0-TxWhen > l ε l, PID temperature controller 51 issues enabling signal, heating to heater 3
Device 3 begins to warm up phase-change material 2, and the temperature of phase-change material 2 increases.
T0-TxWhen=0, PID temperature controller 51, which issues heater 3, stops heating signal, and heater 3 stops working, benefit
It is acted on the energy storage of phase-change material 2, eliminates the inertia phenomena of temperature change, realize High Accuracy Constant Temperature.
In conclusion temperature sensor 4 can detect the temperature of phase-change material 2 in real time, examined according to temperature sensor 4
The Current Temperatures of phase-change material 2 are compared by the temperature of the phase-change material 2 measured with preset temperature, if the temperature of phase-change material 2
Degree is lower than preset temperature, then controller 5 controls heater 3 and works, that is, issues open signal, heater 3 to heater 3
It starts to work, and phase-change material 2 is heated, the temperature of phase-change material 2 can gradually rise.When the temperature of phase-change material 2 reaches
When to preset temperature, the temperature of phase-change material 2 is held essentially constant, and controller 5, which issues, stops heating signal, then heater 3 stops
Only heat.Conversely, then controller 5 issues heating signal to heating again when the temperature of phase-change material 2 is lower than preset temperature
Device 3, the heater 3 will start to work again, and continue heating to phase-change material 2 until making phase-change material 2
Temperature stops heating after reaching preset temperature, is recycled with this.It can be seen that by making controller 5, heater 3 and temperature
Sensor 4 is coordinated, is effectively worked, can so that the temperature of phase-change material 2 is maintained always in a constant range,
In this way, the constancy of the temperature inside thermostatic container 1 is also just effectively ensured, to realize High Accuracy Constant Temperature.Meanwhile also greatly
The earth reduces energy consumption.It is possible to further provide the stable environment of temperature for scientific experiment and analysis detection, to obtain
More accurately measurement data and measurement result.
That is, the utility model is in phase point temperature using the energy storage effect and phase-change material 2 of phase-change material 2
The characteristics of high stability of Shi Wendu, can be reached by simply heating simultaneously combination temperature control technology so that constant temperature
Container 1 has a High Accuracy Constant Temperature environment.Compared with traditional thermostat, the application has structure simply and is easy to grasp for this
The advantages of making, to greatly reduce the production cost and operating cost of thermostat.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection scope within.
Claims (10)
1. a kind of thermostat based on phase-change material characterized by comprising
Thermostatic container, the ontology of the thermostatic container are double-layer structure, are filled with phase-change material in the inside of the double-layer structure；
Heater is encapsulated in the inside of the double-layer structure and can heat to the phase-change material；
Temperature sensor is encapsulated in the inside of the double-layer structure and can detect the temperature of the phase-change material in real time；And
Controller, the controller are electrically connected with the heater and the temperature sensor respectively, wherein the controller root
Detect the temperature of the phase-change material according to the temperature sensor, and by the pre- of the temperature of the phase-change material and phase-change material
If temperature is compared, the start and stop of the heater are controlled according to the result after comparison.
2. the thermostat according to claim 1 based on phase-change material, which is characterized in that the ontology of the thermostatic container
Manufacture material be metal or nonmetallic heat conductive material.
3. the thermostat according to claim 1 based on phase-change material, which is characterized in that the phase-change material fills up institute
State the inner space of double-layer structure.
4. the thermostat according to claim 1 based on phase-change material, which is characterized in that the heater includes that electricity adds
Heated filament, electric heating sheets, the wherein at least one in electrically heated rod.
5. the thermostat according to claim 4 based on phase-change material, which is characterized in that the heater be it is multiple simultaneously
It is arranged in compartment, each heater is in horizontal and/or vertical setting, wherein in the sheet of the thermostatic container
The inside of the bottom of body has additional the heater being arranged in horizontal.
6. the thermostat according to claim 4 based on phase-change material, which is characterized in that the heater is along described double
Helically formula is arranged for the inner space of layer structure.
7. the thermostat according to claim 4 based on phase-change material, which is characterized in that the thermostat further includes
Insulating layer, the insulating layer are wrapped in the outer surface of the heater.
8. the thermostat according to claim 1 based on phase-change material, which is characterized in that the temperature sensor is more
It is a and respectively along the circumferential direction of the ontology of the thermostatic container in compartment arrange.
9. the thermostat according to claim 1 based on phase-change material, which is characterized in that in the sheet of the thermostatic container
The internal structure of body has thermostatic chamber, and the second temperature of the indoor temperature of constant temperature described in energy real-time detection is had additional in the thermostatic chamber
Spend sensor, wherein the second temperature sensor is electrically connected with the controller.
10. the thermostat according to any one of claim 1 to 9 based on phase-change material, which is characterized in that the phase
Become material as inorganic phase-changing material and/or organic phase change material.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920108834.2U CN209198970U (en) | 2019-01-22 | 2019-01-22 | A kind of thermostat based on phase-change material |
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| CN201920108834.2U CN209198970U (en) | 2019-01-22 | 2019-01-22 | A kind of thermostat based on phase-change material |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109669495A (en) * | 2019-01-22 | 2019-04-23 | 南通东昌环保设备科技有限公司 | A kind of thermostat based on phase-change material |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109669495A (en) * | 2019-01-22 | 2019-04-23 | 南通东昌环保设备科技有限公司 | A kind of thermostat based on phase-change material |
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