CN208067313U - A kind of casting smelting detection device - Google Patents

Abstract

The utility model discloses a kind of casting smelting detection devices, including pedestal, the upper end of the pedestal is fixed with casting smelting device, the side of the casting smelting device is equipped with display device, the upper end of the pedestal is equidistantly equipped with multiple monitor stations, the monitor station is equipped with autoalarm, the upper end quadrangle of the pedestal is respectively and fixedly provided with first support bar, and two first support bars of the same side are one group, same group of first support bar upper end is fixed with mounting plate jointly, and the opposite side of two mounting plates is equipped with shifting chute.The utility model realizes the automatic detection to casting smelting, this system is solved primarily to solving the real-time multi-process management by synchronization of detection data during casting smelting, make each process number that melting detects according to System, analysis, judge to correct, to instruct the lean production of casting smelting technique, it is simple in structure, facilitate and operated, suitable for promoting.

Description

A kind of casting smelting detection device

Technical field

The utility model is related to casting smelting detection technique field more particularly to a kind of casting smelting detection devices.

Background technology

Melting refers to is fused into liquid and quenched by solid metal with heating furnace, it is also one of casting production process, melting Also it is to dissolve metal material and other auxiliary materials input heating furnace and quenched to have the meanings such as fusing refining, melting, and furnace charge exists Certain physics, chemical change occur for material in high temperature (1300~1600K) stove, output crude metal or metal enrichment object and clinker Pyrometallurgical processes, furnace charge also needs to be added to the flux for making furnace charge be easy to melting sometimes in addition to concentrate, calcining, sinter etc., And reducing agent is added to carry out certain reaction, in addition, to provide necessary temperature, often need that fuel combustion is added, and send Enter air or oxygen-enriched air, crude metal or metal enrichment object due to molten slag mutual solubility very little and density differential for two layers and It is detached, enriched substance has sulfonium, speiss etc., they cast at present it is still necessary to can just obtain metal by blowing or other methods processing The each process space lengths such as factory's both analysis, spectrum chemical examination, mechanics, chemistry, temperature, cast are made to be distributed farther out in workshop, Data are analyzed only in each department, if only artificial printing paper slip need to be conveyed, manually be sent to, be sent to rear technical staff adjustment molten iron at Divide by rule of thumb, although causing the qualified forms data fluctuation of every batch of ingredient.The serious development for restricting foundry engieering, designing this thus is System makes full use of automation, informationization, intelligence, accomplished data convey in real time, computer automatic analysis correct data, various Data are mutually shown on large screen in time, and closed-loop control is formed if in conjunction with automatic alloy feed proportioning system, for this purpose, it is proposed that A kind of casting smelting is solved the above problems with detection device.

Utility model content

Purpose of the utility model is to solve disadvantages existing in the prior art, and a kind of casting smelting proposed is used Detection device.

To achieve the goals above, the utility model uses following technical solution：

The upper end of a kind of casting smelting detection device, including pedestal, the pedestal is fixed with casting smelting device, described The side of casting smelting device is equipped with display device, and the upper end of the pedestal is equidistantly equipped with multiple monitor stations, the monitor station It is equipped with autoalarm, the upper end quadrangle of the pedestal is respectively and fixedly provided with first support bar, and two first of the same side Strut is one group, and same group of first support bar upper end is fixed with mounting plate jointly, and the opposite side of two mounting plates is equipped with Shifting chute, and the bottom in shifting chute is equidistantly equipped with multiple teeth, is respectively mounted that there are two be mutually parallel in the mounting groove Gear, and gear and tooth intermeshing, two gears of the same side are one group, and common rotation between same group of two gears It is connected with the second shaft, runs through in the second shaft of one of which and is equipped with the second turntable, runs through in two the second shafts and is equipped with two A the second fixed block being mutually parallel, and two second fixed blocks of the same side are one group, between the second fixed block of one of which It is rotatably connected to third shaft, runs through in the third shaft and is equipped with the first turntable, and the first turntable and the second turntable are corresponding, The side of first turntable is fixed with third supporting rod, and the side of the third supporting rod is fixed with the first rotating bar, four The lower end of second fixed block is fixed with movable plate jointly, and movable plate is located between four gears, the upper end two of the movable plate Side is respectively and fixedly provided with the first fixed block, and common rotation is connected with first rotating shaft between two the first fixed blocks, in the first rotating shaft It is fixed with the second driving device, and the output shaft end of the second driving device through the upper end equipped with rotor plate, the movable plate Be rotatablely connected by the second transmission belt between first rotating shaft, the output shaft end and third shaft of second driving device it Between be rotatablely connected by third transmission belt, the lower end of the movable plate is fixed with the second casing, through setting on second casing There is the second mobile bar, and the upper end of the second mobile bar runs through movable plate and extends to the upper end of movable plate, and the second mobile bar Upper end and the lower end of rotor plate are inconsistent, run through being equipped with the first placement plate in second mobile bar, and the first placement plate is located at In second casing, reset bullet is socketed in the second mobile bar between first placement plate and in the second casing bottom The lower end of spring, second mobile bar is fixed with fixed link, and the lower end of the fixed link is equipped with groove, the top in the groove It is fixed with cylinder, the lower end of the fixed link is fixed with fixed plate, and the lower end of fixed plate is equipped with the first sliding groove, and described first slides The top of block is equipped with opening, and it is corresponding with groove to be open, and the both sides of the opening are equipped with the first sliding block, two the first sliding blocks It being respectively positioned in the first sliding groove, the open lower end both sides are hinged with sliding sleeve, run through in two sliding sleeves and are equipped with the second rotating bar, The upper end common rotation of two the second rotating bars is connected with the piston-rod end of cylinder, and the lower end of two the second rotating bars turns respectively Dynamic to be connected with the second sliding block, the side of two the first sliding blocks is equipped with second sliding slot, and the second sliding block is respectively located at second and slides In slot, the lower ends of two the first sliding blocks is respectively and fixedly provided with clamping plate, and the upper end of the pedestal is fixed there are four the table leg being mutually parallel, and four The upper end of a table leg is fixed with support plate jointly, and the upper end of the support plate is equipped with mold.

Preferably, the casting smelting device includes being set on the base four second support bars at end, and the same side Two second support bars are one group, and the upper end of same group of second support bar is fixed with the second placement plate, two the second placement plates Upper end is rotatably connected to connecting rod, is fixed with casting smelting stove, one of which second support bar between two connecting rods jointly Side be fixed with connecting plate, the upper end of the connecting plate is fixed with first driving means, the output of the first driving means It is rotatablely connected by the first transmission belt between shaft end and connecting rod, the lower end of the casting smelting stove is rotatably connected to the first shifting Lever, through being equipped with first sleeve on the first movement bar, and the lower end of first movement bar through first sleeve and extends to In first sleeve, the lower end of the first movement bar is fixed with third placement plate, and the top in third placement plate and first sleeve Second back-moving spring is socketed on first movement bar between portion, the lower end of second casing is rotatably connected on the upper of pedestal End.

Preferably, the display device includes being set on the base the fixed station at end, and the fixed station is fixedly connected on company The side of fishplate bar, display screen after the upper end photography of the fixed station.

Preferably, second driving device uses servo motor.

Preferably, the side of the clamping plate is equipped with thermal insulation layer.

Preferably, the lower end of the mounting plate is fixed with lighting device.

In the utility model, in use, first driving means drive connecting rod rotation, to make casting smelting stove rotate, Molten iron is poured into mold, by driving first rotating shaft that rotor plate is driven to rotate, rotor plate squeezes second and moves the second driving device Lever moves, and fixed link is made to move down, and cylinder is transferred the second rotating bar and moved in sliding sleeve, to pull the second sliding block to drive first Sliding block moves in the first sliding groove, so that clamping plate clamping mold, the second driving device is driven the rotation of third shaft, to drive first Turntable rotates, and the first turntable drives the second turntable to rotate by the first rotating bar, to make gear rotate, moves on a mounting board Dynamic, driven mold movement, the second driving device drives rotor plate rotation, so that mold is dropped on different monitor stations and is detected, On data summarization to display screen, lighting device uses LED light, driving device to be all made of Ai Sidun servo motor EMJ-08APB22, The utility model realizes the automatic detection to casting smelting, during solving this system primarily to solving casting smelting The real-time multi-process management by synchronization of detection data makes each process number that melting detects according to System, analysis, judges to correct, It is simple in structure to instruct the lean production of casting smelting technique, facilitate and operated, suitable for promoting.

Description of the drawings

Fig. 1 be the utility model proposes a kind of casting smelting detection device front view；

Fig. 2 be the utility model proposes a kind of casting smelting detection device mobile plate structure schematic diagram；

Fig. 3 be the utility model proposes a kind of casting smelting detection device A at structure enlargement diagram.

In figure：1 gear, 2 mounting plates, 3 first support bars, 4 casting smelting stoves, 5 clamping plates, 6 molds, 7 support plates, 8 first Casing, 9 first movement bars, 10 table legs, 11 pedestals, 12 second mobile bars, 13 second casings, 14 fixed links, 15 cylinders, 16 are fixed Plate, 17 connecting rods, 18 first transmission belts, 19 first driving means, 20 fixed stations, 21 monitor stations, 22 second support bars, 23 first Shaft, 24 second shafts, 25 rotor plates, 26 second transmission belts, 27 first fixed blocks, 28 second fixed blocks, 29 second driving dresses Set, 30 third shafts, 31 first turntables, 32 first rotating bars, 33 third transmission belts, 34 movable plates, 35 second rotating bars, 36 slide Set, 37 first sliding blocks, 38 second sliding blocks.

Specific implementation mode

The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.

Referring to Fig.1-3, a kind of casting smelting detection device, including pedestal 11, the upper end of pedestal 11 are fixed with casting and melt Device is refined, founding is carried out, the side of casting smelting device is equipped with display device, facilitates and carry out display detection case, pedestal 11 Upper end is equidistantly equipped with multiple monitor stations 21, and monitor station 21 is equipped with autoalarm, facilitates automatic alarm, arouse attention, The upper end quadrangle of pedestal 11 is respectively and fixedly provided with first support bar 3, and two first support bars 3 of the same side are one group, same group 3 upper end of first support bar is fixed with mounting plate 2 jointly, and the opposite side of two mounting plates 2 is equipped with shifting chute, and in shifting chute Bottom be equidistantly equipped with multiple teeth, be respectively mounted in mounting groove there are two the gear 1 being mutually parallel, facilitate the movement of gear 1, And gear 1 and tooth are intermeshed, two gears 1 of the same side are one group, and common rotation between same group of two gears 1 It is connected with the second shaft 24, runs through in the second shaft of one of which 24 and is equipped with the second turntable, run through in two the second shafts 24 If there are two the second fixed block 28 being mutually parallel, and two second fixed blocks 28 of the same side are one group, one of which second It is rotatably connected to third shaft 30 between fixed block 28, runs through in third shaft 30 and is equipped with the first turntable 31, and the first turntable 31 Corresponding with the second turntable, the side of the first turntable 31 is fixed with third supporting rod, and the side of third supporting rod is fixed with first Rotating bar 32, the lower ends of four the second fixed blocks 28 are fixed with movable plate 34 jointly, and movable plate 34 be located at four gears 1 it Between, the upper end both sides of movable plate 34 are respectively and fixedly provided with the first fixed block 27, and common rotation is connected between two the first fixed blocks 27 First rotating shaft 23, through rotor plate 25 is equipped in first rotating shaft 23, the upper end of movable plate 34 is fixed with the second driving device 29, and It is rotatablely connected by the second transmission belt 26 between the output shaft end and first rotating shaft 23 of second driving device 29, the second driving dress It sets and is rotatablely connected by third transmission belt 33 between 29 output shaft end and third shaft 30, the second driving device 29 drives the Three shafts 30 rotate, and are that the first rotating bar 32 drives the rotation of the second turntable, the second turntable band to make the first turntable 31 rotate Dynamic second shaft 24 rotation, makes gear 1 rotate, movable plate 34 is made to move, and the lower end of movable plate 34 is fixed with the second casing 13, the Run through on two casings 13 and be equipped with the second mobile bar 12, and the upper end of the second mobile bar 12 through movable plate 34 and extends to movement The upper end of plate 34, and the upper end of the second mobile bar 12 and the lower end of rotor plate 25 are inconsistent, the second driving device 29 drives first Shaft 23 rotates, and to drive rotor plate 25 to rotate, rotor plate 25 contradicts the second mobile bar 12, and the second mobile bar 12 is made to move, Second mobile bar 12 drives the first placement plate to squeeze (the first back-moving spring, runs through in the second mobile bar 12 and is equipped with the first placement plate, And first placement plate be located in the second casing 13, the second mobile bar between the first placement plate and in the second casing 13 bottom (the first back-moving spring is socketed on 12, the lower end of the second mobile bar 12 is fixed with fixed link 14, and the lower end of fixed link 14 is equipped with recessed Slot, the top in groove are fixed with cylinder 15, and the lower end of fixed link 14 is fixed with fixed plate 16, and the lower end of fixed plate 16 is equipped with The top of the first sliding groove, the first sliding block is equipped with opening, and it is corresponding with groove to be open, and the both sides of opening are equipped with the first sliding block 37, two the first sliding blocks 37 are respectively positioned in the first sliding groove, and open lower end both sides are hinged with sliding sleeve 36, are passed through in two sliding sleeves 36 It is equipped with the second rotating bar 35, the upper end common rotations of two the second rotating bars 35 is connected with the piston-rod end of cylinder 15, and two The lower end of a second rotating bar 35 is rotatably connected to the second sliding block 38 respectively, and the side of two the first sliding blocks 37 is equipped with the second cunning Slot, and the second sliding block 38 is respectively located in second sliding slot, cylinder 15 drives the second rotating bar 35 to be moved in sliding sleeve 36, to The second sliding block 38 is driven to pull the movement of the first sliding block 37, the lower end of two the first sliding blocks 37 is respectively and fixedly provided with clamping plate 5, is two clamping plates 5 relative motions facilitate gripping, the upper end of pedestal 11 to fix there are four the table leg 10 being mutually parallel, and the upper end of four table legs 10 is total It with support plate 7 is fixed with, is fixed, the upper end of support plate 7 is equipped with mold 6, facilitates molding.

In the utility model, casting smelting device includes four second support bars 22 that setting is held on the pedestal 11, is carried out It is fixed, and two second support bars 22 of the same side are one group, the upper end of same group of second support bar 22 is fixed with the second placement The upper end of plate, two the second placement plates is rotatably connected to connecting rod 17, and it is molten to be fixed with casting between two connecting rods 17 jointly Furnace 4 facilitates rotation, the side of one of which second support bar 22 to be fixed with connecting plate, and the upper end of connecting plate is fixed with first Driving device 19 is rotatablely connected between the output shaft end and connecting rod 17 of first driving means 19 by the first transmission belt 18, First driving means 19 drive connecting rod 17 to rotate, and so that casting smelting stove 4 is rotated, the lower end of casting smelting stove 4 is rotatably connected to First movement bar 9, through being equipped with first sleeve 8 on first movement bar 9, and the lower end of first movement bar 9 through first sleeve 8 simultaneously It extends in first sleeve 8, the lower end of first movement bar 9 is fixed with third placement plate, and in third placement plate and first sleeve 8 Top between first movement bar 9 on be socketed with second back-moving spring, be pressurized and shrink, the lower end rotation connection of first sleeve 8 In the upper end of pedestal 11, facilitate rotation, and mobile supporting role is risen to casting smelting stove 4, display device includes being arranged in pedestal The fixed station 20 of 11 upper ends, fixed station 20 are fixedly connected on the side of connecting plate, display screen after the upper end photography of fixed station 20, side Just it shows that detection case, the second driving device 29 use servo motor, stablizes output, the side of clamping plate 5 is equipped with thermal insulation layer, carries out The lower end of heat-insulated processing, mounting plate 2 is fixed with lighting device, facilitates illumination.

In the utility model, in use, first driving means 19 drive connecting rod 17 to rotate, to make casting smelting stove 4 Rotation, molten iron is poured into mold 6, and the second driving device 29 is by driving first rotating shaft 23 that rotor plate 25 is driven to rotate, rotation Plate 25 squeezes the movement of the second mobile bar 12, and fixed link 14 is made to move down, and cylinder is transferred the second rotating bar 35 and moved in sliding sleeve 36, from And pull the second sliding block 38 that the first sliding block 37 is driven to be moved in the first sliding groove, make 5 clamping mold 6 of clamping plate, the second driving device 29 drive third shafts 30 to rotate, and to drive the rotation of the first turntable 31, the first turntable 31 drives the by the first rotating bar 32 Two turntables rotate, and to make gear 1 rotate, are moved on mounting plate 2, and driven mold movement, the second driving device 29 is with turn Movable plate 25 rotates, and so that mold 6 is dropped on different monitor stations 21 and is detected, on data summarization to display screen, lighting device is adopted With LED light, driving device is all made of Ai Sidun servo motors EMJ-08APB22.

More than, the only preferable specific implementation mode of the utility model, but the scope of protection of the utility model is not limited to In this, any one skilled in the art within the technical scope disclosed by the utility model, according to the utility model Technical solution and its utility model design be subject to equivalent substitution or change, should all cover the scope of protection of the utility model it It is interior.

Claims (6)

1. a kind of casting smelting detection device, including pedestal (11), which is characterized in that the upper end of the pedestal (11) is fixed with The side of casting smelting device, the casting smelting device is equipped with display device, and the upper end of the pedestal (11) is equidistantly equipped with Multiple monitor stations (21), the monitor station (21) are equipped with autoalarm, and the upper end quadrangle of the pedestal (11) is fixed There is first support bar (3), and two first support bars (3) of the same side are one group, same group first support bar (3) upper end is total With mounting plate (2) is fixed with, the opposite side of two mounting plates (2) is equipped with shifting chute, and between the bottom equalization in shifting chute There are two the gears (1) being mutually parallel away from equipped with multiple teeth, being respectively mounted in the mounting groove, and gear (1) and tooth are intermeshed, Two gears (1) of the same side are one group, and common rotation is connected with the second shaft between same group of two gears (1) (24), run through on two the second shafts (24) there are two setting through the second turntable is equipped in the second shaft of one of which (24) The second fixed block (28) being mutually parallel, and two second fixed blocks (28) of the same side are one group, one of which second is fixed It is rotatably connected to third shaft (30) between block (28), runs through on the third shaft (30) and is equipped with the first turntable (31), and the One turntable (31) is corresponding with the second turntable, and the side of first turntable (31) is fixed with third supporting rod, the third branch The side of strut is fixed with the first rotating bar (32), and the lower end of four the second fixed blocks (28) is fixed with movable plate (34) jointly, And movable plate (34) is located between four gears (1), the upper end both sides of the movable plate (34) are respectively and fixedly provided with the first fixed block (27), common rotation is connected with first rotating shaft (23) between two the first fixed blocks (27), runs through on the first rotating shaft (23) Equipped with rotor plate (25), the upper end of the movable plate (34) is fixed with the second driving device (29), and the second driving device (29) Output shaft end and first rotating shaft (23) between pass through the second transmission belt (26) rotation connection, second driving device (29) Output shaft end and third shaft (30) between pass through third transmission belt (33) rotation connection, the lower end of the movable plate (34) It is fixed with the second casing (13), runs through on second casing (13) and is equipped with the second mobile bar (12), and the second mobile bar (12) Upper end through movable plate (34) and extend to the upper ends of movable plate (34), and the upper end of the second mobile bar (12) and rotor plate (25) lower end is inconsistent, runs through on second mobile bar (12) and is equipped with the first placement plate, and the first placement plate is located at second In casing (13), it is socketed in the second mobile bar (12) between first placement plate and in the second casing (13) bottom The lower end of resetting spring, second mobile bar (12) is fixed with fixed link (14), and the lower end of the fixed link (14) is equipped with recessed Slot, the top in the groove are fixed with cylinder (15), and the lower end of the fixed link (14) is fixed with fixed plate (16), and fixed The lower end of plate (16) is equipped with the first sliding groove, and the top of first sliding block is equipped with opening, and it is corresponding with groove to be open, described to open The both sides of mouth are equipped with the first sliding block (37), and two the first sliding blocks (37) are respectively positioned in the first sliding groove, the open lower end both sides It is hinged with sliding sleeve (36), runs through being equipped with the second rotating bar (35) in two sliding sleeves (36), two the second rotating bars (35) Upper end common rotation is connected with the piston-rod end of cylinder (15), and the lower end of two the second rotating bars (35) is rotatably connected to respectively Second sliding block (38), the sides of two the first sliding blocks (37) are equipped with second sliding slot, and the second sliding block (38) is respectively located at the In two sliding slots, the lower end of two the first sliding blocks (37) is respectively and fixedly provided with clamping plate (5), and there are four phases for the upper end fixation of the pedestal (11) Mutually parallel table leg (10), the upper end of four table legs (10) are fixed with support plate (7) jointly, and the upper end of the support plate (7) is set There is mold (6).

2. a kind of casting smelting detection device according to claim 1, which is characterized in that the casting smelting device packet Four second support bars (22) being arranged in pedestal (11) upper end are included, and two second support bars (22) of the same side are one group, The upper end of same group of second support bar (22) is fixed with the second placement plate, the upper end company of being rotatably connected to of two the second placement plates Extension bar (17), is fixed with casting smelting stove (4) between two connecting rods (17) jointly, and the one of one of which second support bar (22) Side is fixed with connecting plate, and the upper end of the connecting plate is fixed with first driving means (19), the first driving means (19) It exports and is rotatablely connected by the first transmission belt (18) between shaft end and connecting rod (17), the lower end of the casting smelting stove (4) It is rotatably connected to first movement bar (9), runs through on the first movement bar (9) and is equipped with first sleeve (8), and first movement bar (9) lower end is through first sleeve (8) and extends in first sleeve (8), and the lower end of the first movement bar (9) is fixed with the Three placement plates, and it is socketed with the second reset on the first movement bar (9) between the top in third placement plate and first sleeve (8) The lower end of spring, the first sleeve (8) is rotatably connected on the upper end of pedestal (11).

3. a kind of casting smelting detection device according to claim 1, which is characterized in that the display device includes setting The fixed station (20) in pedestal (11) upper end is set, the fixed station (20) is fixedly connected on the side of connecting plate, the fixed station (20) display screen after upper end photography.

4. a kind of casting smelting detection device according to claim 1, which is characterized in that second driving device (29) servo motor is used.

5. a kind of casting smelting detection device according to claim 1, which is characterized in that the side of the clamping plate (5) Equipped with thermal insulation layer.

6. a kind of casting smelting detection device according to claim 1, which is characterized in that under the mounting plate (2) End is fixed with lighting device.