CN208054623U - A kind of automatic film wire up- coiler - Google Patents
A kind of automatic film wire up- coiler Download PDFInfo
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- CN208054623U CN208054623U CN201720958422.9U CN201720958422U CN208054623U CN 208054623 U CN208054623 U CN 208054623U CN 201720958422 U CN201720958422 U CN 201720958422U CN 208054623 U CN208054623 U CN 208054623U
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- winding
- film wire
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- automatic film
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Abstract
The utility model discloses a kind of automatic film wire up- coilers, including body, at least provided with two winding stations on the body, and each winding station is equipped with a velocity measurement mechanisms, a tension control mechanism, a detent mechanism, a winding arrangement mechanism and an automatic control system, each velocity measurement mechanisms, tension control mechanism and detent mechanism are arranged on body front, each automatic control system is arranged in body, and each winding arrangement mechanism part is arranged outside body and a part is arranged in body.The actual winding speed of film wire is measured by fifth wheel, to control the transmission speed and thickness thickness of film wire, Tensity size when winding film wire is measured by tension control mechanism to control practical rolling speed, make film wire even thickness, the shaft rotation that mechanism is arranged by winding is moved and front and back reciprocating movement, ensures that winding is wound layer by layer.The utility model has the advantages that high degree of automation, high-quality and cost of labor are low etc..
Description
Technical field
The utility model is related to sewage disposal filter membrane silk production equipment fields, more particularly to one kind being used for sewage disposal
Filter membrane film wire winding automatic film wire up- coiler.
Background technology
It is traditionally used for the filter membrane film wire winding work of sewage disposal, is mostly completed by winding operation by hand, not only
Formation efficiency is low, and of poor quality time uneven, and labor cost is high.It is in flexible shape since film wire in molding machine after coming out
State can be influenced in winding process by winding speed, and speed unevenness can lead to the thickness thickness uniformity coefficient of film wire winding not
Unanimously, the quality of traditional manual winding operation relies primarily on the level of skill of operating personnel, and manual work error is smart
Degree is generally difficult to control；In addition, when film wire is wound to wound membrane silk when Tensity size control also particularly important, tension mistake
Conference causes film wire partially thin, and tension is too small to cause film wire partially thick, this is it is difficult to control for winding operation by hand.
Utility model content
The purpose of this utility model is to provide suffered constant tension, film wire rows when a kind of high degree of automation, winding
Row are neat and thickness uniformly and high-precision, high-quality and efficient automatic film wire up- coiler, to overcome hand in background technology
Work film wire winds the defect of production technology.
To achieve the above object, the technical solution that the utility model is taken is：A kind of automatic film wire up- coiler, including machine
Body, at least provided with two winding stations on the body, and station is equipped with a velocity measurement mechanisms, one at each winding
Tension control mechanism, a detent mechanism, a winding arrangement mechanism and an automatic control system, each velocity measurement mechanisms, tension
Control mechanism and detent mechanism are arranged on body front, and each automatic control system is arranged in body, Mei Gesuo
It includes to be arranged in extra-organismal winding mechanism and the winding drive mechanism being arranged in body to state winding arrangement mechanism.
Further, the body includes casing and rack, and casing and rack are all made of metal material and are made.
Further, each winding station also includes a right angle connection device being connect with body, at the right angle
The velocity measurement mechanisms are set on the upper right angle end of attachment device, are arranged on the lower right angle end of the right angle connection device
The tension control mechanism is arranged in the detent mechanism on the rotation angle position of the right angle connection device.
Further, each winding arrangement mechanism also includes a rotation axis, and described rotation axis one end passes through body, with
Setting is connected in extra-organismal winding mechanism, and the other end of the rotation axis is arranged in body, with the volume being arranged in body
Around driving mechanism connect, the winding drive mechanism include by the first transmission belt with rotate axis connection winding motor, pass through
First bearing bearing with rotation axis connection sliding substrate, connect with sliding substrate by silk braid silk axis, pass through second bearing
Silk axis servo motor of the bearing with the fixed substrate of silk axis connection and by the second transmission belt and silk axis connection, the winding motor
It is fixed on sliding substrate, the sliding substrate is equipped with sliding shoe and fixed substrate by bottom（It is slidably connected, the fixed base
Plate is arranged in the rack of body.
Further, each velocity measurement mechanisms include a fifth wheel, the rotation speed that each velocity measurement mechanisms pass through fifth wheel
Degree measures the winding speed of film wire, and each detent mechanism includes a locating wheel, locating wheel be fixed at film wire into
Enter the top of the wireline reel of winch spool, each tension control mechanism includes a tension force wheel.
Further, the tension control mechanism also includes a string pendulum dress for passing through idler wheel axis connection with tension force wheel
It sets, the string pendulum device includes a rotary shaft, a tension force bar and a counterweight, and the tension force bar is threaded through rotary shaft
On, the counterweight is set in one end of tension force bar, and tension control mechanism is by rotational strain control-rod and adjusts counterweight
Position, to adjust the range of tension.
Further, at least one warning device is also set up on the body and at least one is electrically connected with automatic control system
The control panel connect is also set up there are four directive wheel and at least four support legs in the bottom of the body, in the body
Front is additionally provided at least two godet rollers, and each godet roller is used to from the film wire of film wire molding machine out is orderly to draw
Enter onto winding station corresponding on film wire up- coiler.
Preferably, the rotation axis is air-expanding shaft, and the winding mechanism is the winch spool being set on air-expanding shaft.
Preferably, the control panel by touch screen, automatic start button, be automatically stopped button and emergent stopping key group
At.
Preferably, the automatic control system is PLC control system, and film is controlled by the interpolation algorithm of PLC control system
The winding that silk up- coiler carries out film wire arranges work.
The operation principle of the utility model is：The need generated from molding machine are first wound film wire, by godet roller into
Enter on up- coiler in corresponding winding station, and successively via the fifth wheel of velocity measurement mechanisms, tension force in each winding station
The tension force wheel of mechanism, the locating wheel of detent mechanism are introduced on the wireline reel of winch spool, then according to practical film wire thickness
The needs of thickness adjust the rotary speed of fifth wheel to suitable size, adjust the string pendulum device of tension control mechanism to suitable position
It sets, starts PLC control system, drive the air-expanding shaft rotation of winding arrangement mechanism that winch spool is driven to carry out axial turn by winding motor
It is dynamic, drive the silk shaft rotation of winding arrangement mechanism is dynamic air-expanding shaft and winch spool is driven to carry out front and back reciprocating linear by silk axis servo motor
It is mobile, so that film wire position is ensured constant, the shaft rotation that mechanism is arranged by winding is moved and front and back reciprocating linear moves, to realize film wire
Winding layer by layer.
The utility model has the beneficial effect that：
（1）The actual winding speed of film wire can be measured by fifth wheel, to realize to film wire transmission speed and thick
The control of thin thickness；
（2）It tripping problems when can prevent film wire from winding by the string pendulum device of tension control mechanism and can realize to volume
Adjusting around tension range is arranged；
（3）Tensity size when winding film wire is measured by tension control mechanism to control practical rolling speed, can avoid
When film wire is wound, film wire is partially thin caused by overtension or tension is too small causes film wire partially thick, ensures that film wire is thick in winding
It is thin uniform；
（4）Position when film wire enters winch spool wireline reel is fixed by detent mechanism, it is ensured that receipts when film wire is wound
Roll up positional precision；
（5）By winding motor control winding arrangement mechanism air-expanding shaft rotation, by silk axis Serve Motor Control receive
The air-expanding shaft of volume arrangement mechanism is front and back to be moved back and forth, and is flared out by gas, reel is fixed on air-expanding shaft, and in inflatable
Under the rotation of axis and front and back reciprocating movement, drive bobbin shaft rotation and front and back reciprocating linear it is mobile, it can be achieved that film wire layer by layer
Winding, can also facilitate the handling of reel to replace；
（6）The winding that film wire is carried out by the interpolation algorithm control control film wire up- coiler of PLC control system arranges work,
Traditional manual production is substituted, the automated production of film wire winding is realized；
（7）Suffered when the automatic film wire up- coiler of the utility model not only ensure that the uniformity of film wire arrangement, winding
Power constancy, while production efficiency is also substantially increased, productivity has been liberated, labour cost has been saved；
（8）The automatic film wire up- coiler of the utility model has many advantages, such as high-precision, high-quality and high efficiency, is set by this
The film wire marshalling of standby winding out, film wire thickness is uniform, and for promoting enterprise automation, it is a pole to save cost of labor
Good selection.
Description of the drawings
The complete machine structure figure that Fig. 1 is the utility model when being four winding stations；
Fig. 2 is the complete machine engraved structure figure based on Fig. 1；
Fig. 3 is the complete machine half vertical view based on Fig. 1；
Fig. 4 is the connection structure of right angle connection device and velocity measurement mechanisms, tension control mechanism and detent mechanism based on Fig. 1
Figure；
Fig. 5 is the structure chart of the winding arrangement mechanism based on Fig. 1
The complete machine structure figure that Fig. 6 is the utility model when being two winding stations；
In figure：1, body；1-1, rack；2, velocity measurement mechanisms；2-1, fifth wheel；3, tension control mechanism；3-1, tension control
Ratch；3-2, string pendulum device；3-2a, rotary shaft；3-2b, tension force bar；3-2c, counterweight；4, detent mechanism；4-1, positioning
Wheel；5, winding arrangement mechanism；5-1, winding mechanism；5-2, rotation axis；5-3, winding motor；5-4, sliding substrate；5-5, silk axis；
5-6, fixed substrate；5-7, silk axis servo motor；5-8, sliding shoe；6, right angle connection device；7, the first transmission belt；8, first axle
Hold bearing；9, second bearing bearing；10, the second transmission belt；11, control panel；11-1, touch screen；11-2, automatic start are pressed
Key；11-3, it is automatically stopped button；11-4, emergent stopping button；12, directive wheel；13, four support legs；14, godet roller.
Specific implementation mode
To make the technical means, creative features, achievement of purpose, and effectiveness of the utility model be easy to understand, below
In conjunction with the drawings and specific embodiments, it is expanded on further how the utility model is implemented.
Embodiment 1：As shown in Figure 1 to Figure 3, a kind of automatic film wire up- coiler provided in this embodiment, including body 1,
On body 1 setting there are four wind station, be equipped at each winding station a velocity measurement mechanisms 2, a tension control mechanism 3,
One detent mechanism 4, one winding arrangement mechanism 5 and an automatic control system（It is not shown in figure）, each velocity measurement mechanisms 2, tension control
Mechanism 3 processed and detent mechanism 4 are each attached on a right angle connection device 6, and pass through the front of right angle connection device 6 and body 1
Casing 1a connections, each automatic control system are arranged in body 1, and each winding arrangement mechanism 5 is by being arranged outside body 1
Winding mechanism 5-1, the winding drive mechanism being arranged in body 1 and one end are connect across body 1 with winding mechanism 5-1 and another
The rotation axis 5-2 being connect with winding drive mechanism in body 1 is arranged in one end.
Wherein, as shown in figure 5, winding drive mechanism includes the winding electricity being connect with rotation axis 5-2 by the first transmission belt 7
Machine 5-3, the sliding substrate 5-4 being connect with rotation axis 5-2 by first bearing bearing 8, it is connect with sliding substrate 5-4 by silk braid
Silk axis 5-5, by second bearing bearing 9 with the silk axis 5-5 fixed substrate 5-6 connecting and pass through the second transmission belt 10 and silk axis
The silk axis servo motor 5-7 of 5-5 connections, winding motor 5-3 are fixed on sliding substrate 5-4, and sliding substrate 5-4 is set by bottom
There is sliding shoe 5-8 to be slidably connected with fixed substrate 5-6, fixed substrate 5-6 is connect with the rack 1-1 in body 1.
Wherein, as shown in Figure 1 and Figure 4, each velocity measurement mechanisms 2 are arranged at the upper right angle end of each right angle connection device 6, often
A detent mechanism 4 is arranged at the lower right angle end of each right angle connection device 5, and each tension control mechanism 3 is arranged at each right angle
On 5 rotation angle position of attachment device.
Wherein, as shown in Figure 3 and Figure 4, each velocity measurement mechanisms 2 include a fifth wheel 2-1, and each velocity measurement mechanisms 2 pass through
The rotary speed of fifth wheel 2-1 measures the winding speed of film wire 15, realizes the control to film wire transmission speed and thickness thickness；
Each detent mechanism 4 includes a locating wheel 4-1, and locating wheel 4-1 is fixed at the top that film wire enters winding mechanism 5-1,
For ensureing take-up position precision when film wire winding；Each tension control mechanism 3 includes a tension force wheel 3-1 and one
With tension force wheel 3-1 by the string pendulum device 3-2 of idler wheel axis connection, each string pendulum device 3-2 is by a rotary shaft 3-2a, one
Tension force bar 3-2b and a counterweight 3-2c are constituted, and tension force bar 3-2b is threaded through on rotary shaft 3-2a, and counterweight 3-2c is arranged
In one end of tension force bar 3-2b, each tension control mechanism 3 can pass through rotational strain control-rod 3-2b and adjustment counterweight
The range of adjusting film thread tension is carried out in the position of 3-2c.
Wherein, the casing 1-2 and rack 1-1 of body 1 are all made of metal material and are made.
Wherein, rotation axis 5-2 is air-expanding shaft, and winding mechanism 5-1 is the winch spool being set on air-expanding shaft, automatically controls and is
System is PLC control system, and the winding for carrying out film wire to control film wire up- coiler by the interpolation algorithm of PLC control system arranges work
Make.
In the present embodiment, symmetrical warning device there are two being also set up at the top of body 1（It is not shown in figure）And with
Two symmetrical control panels 11 of automatic control system electrical connection, each control plane 11, which is separately connected two and automatically controls, is
System, and control panel 11 by touch screen 11-1, automatic start button 11-2, be automatically stopped button 11-3 and emergent stopping button
11-4 is formed；In the bottom of body 1, there are four directive wheel 12 and six support legs 13 for setting；It is additionally provided in the front of body 1
Three godet rollers 14, godet roller 14 be used for by the film wire come out from film wire molding machine it is orderly to be introduced into institute on film wire up- coiler right
On the winding station answered.
Four of the automatic film wire up- coiler of the present embodiment winding stations can work independently or four stations work at the same time or
Three stations work at the same time and a station is spare, in actual production, are worked at the same time using three stations and a station is standby
With.
Embodiment 2, as shown in Fig. 2, the present embodiment with implement 1 the difference is that, on body 1 setting there are two winding
Station, at the top of body 1, setting is there are one warning device, and in the front setting of body 1, there are two godet rollers 14, in body
There are four support legs 13 for bottom setting.
Finally illustrate, the above description is only the embodiments of the present invention, is not intended to limit the patent of the utility model
Range, equivalent structure or equivalent flow shift made by using the description of the utility model and the drawings, or directly or
Other related technical areas are used in indirectly, are equally included in the patent within the scope of the utility model.
Claims (10)
1. a kind of automatic film wire up- coiler, including body（1）, it is characterised in that：It is arranged at least provided with two on the body
A winding station, and it is equipped with a velocity measurement mechanisms at each winding station（2）, a tension control mechanism（3）, a localization machine
Structure（4）, one winding arrangement mechanism（5）And an automatic control system, each velocity measurement mechanisms（2）, tension control mechanism（3）And
Detent mechanism（4）It is arranged at body（1）On front, each automatic control system is arranged in body, each receipts
Volume arrangement mechanism（5）Include to be arranged in extra-organismal winding mechanism（5-1）And the winding drive mechanism being arranged in body.
2. automatic film wire up- coiler according to claim 1, it is characterised in that：The body（1）By rack（1-1）And packet
It is rolled in rack（1-1）Outer casing（1-2）It constitutes.
3. automatic film wire up- coiler according to claim 1, it is characterised in that：Each winding station also includes one
With body（1）The right angle connection device of connection（6）, in the right angle connection device（6）Upper right angle end on be arranged it is described
Velocity measurement mechanisms（2）, in the right angle connection device（6）Lower right angle end on the detent mechanism is set（4）, described straight
Angle connecting device（6）Rotation angle position on the tension control mechanism is set（3）.
4. automatic film wire up- coiler according to claim 1, it is characterised in that：Each winding arranges mechanism（5）Also
It include a rotation axis（5-2）, the rotation axis（5-2）One end passes through body（1）, with setting in body（1）Outer up- coiler
Structure（5-1）Connection, the rotation axis（5-2）The other end be arranged in body（1）It is interior, with setting in body（1）Interior winding drives
Motivation structure connects, and the winding drive mechanism includes passing through the first transmission belt（7）With rotation axis（5-2）The winding motor of connection
（5-3）, pass through first bearing bearing（8）With rotation axis（5-2）The sliding substrate of connection（5-4）, pass through silk braid and sliding substrate
（5-4）The silk axis of connection（5-5）, pass through second bearing bearing（9）With silk axis（5-5）The fixed substrate of connection（5-6）And pass through
Second transmission belt（10）With silk axis（5-5）The silk axis servo motor of connection（5-7）, the winding motor（5-3）It is fixed on sliding
Substrate（5-4）On, the sliding substrate（5-4）It is equipped with sliding shoe (5-8) and fixed substrate by bottom（5-6）It is slidably connected,
The fixed substrate（5-6）It is arranged in body（1）Rack（On 1-1).
5. automatic film wire up- coiler according to claim 1, it is characterised in that：Each velocity measurement mechanisms（2）Include
One fifth wheel（2-1）, each detent mechanism（4）It include a locating wheel（4-1）, each tension control mechanism（3）
It include a tension force wheel（3-1）.
6. automatic film wire up- coiler according to claim 5, it is characterised in that：The tension control mechanism（3）Also packet is gone back
There are one and tension force wheel（3-1）Pass through the string pendulum device of idler wheel axis connection（3-2）, the string pendulum device（3-2）Including a rotation
Shaft（3-2a), a tension force bar (3-2b) and a counterweight (3-2c).
7. automatic film wire up- coiler according to claim 1, it is characterised in that：It is also set up at least on the body (1)
One warning device and at least one control panel being electrically connected with automatic control system（11）, in the body（1）Bottom
Directive wheel there are four also setting up（12）And at least four support leg（13), in the body (1）Front be additionally provided at least two
A godet roller（14）.
8. automatic film wire up- coiler according to claim 4, it is characterised in that：The rotation axis（5-2）For air-expanding shaft, institute
State winding mechanism（5-1）To be set in the winch spool on air-expanding shaft.
9. automatic film wire up- coiler according to claim 7, it is characterised in that：The control panel（11）By touch screen
（11-1）, automatic start button（11-2）, be automatically stopped button（11-3）And emergent stopping button（11-4）Composition.
10. automatic film wire up- coiler according to claim 1, it is characterised in that：The automatic control system controls for PLC
System.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720958422.9U CN208054623U (en) | 2017-08-03 | 2017-08-03 | A kind of automatic film wire up- coiler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720958422.9U CN208054623U (en) | 2017-08-03 | 2017-08-03 | A kind of automatic film wire up- coiler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208054623U true CN208054623U (en) | 2018-11-06 |
Family
ID=63996497
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720958422.9U Active CN208054623U (en) | 2017-08-03 | 2017-08-03 | A kind of automatic film wire up- coiler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208054623U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107298347A (en) * | 2017-08-03 | 2017-10-27 | 浙江爱易特智能技术有限公司 | A kind of automatic film silk up- coiler |
-
2017
- 2017-08-03 CN CN201720958422.9U patent/CN208054623U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107298347A (en) * | 2017-08-03 | 2017-10-27 | 浙江爱易特智能技术有限公司 | A kind of automatic film silk up- coiler |
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