CN207596161U - A kind of roll-to-roll manufacture laminating machine device of flexible material - Google Patents
A kind of roll-to-roll manufacture laminating machine device of flexible material Download PDFInfo
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- CN207596161U CN207596161U CN201721577123.7U CN201721577123U CN207596161U CN 207596161 U CN207596161 U CN 207596161U CN 201721577123 U CN201721577123 U CN 201721577123U CN 207596161 U CN207596161 U CN 207596161U
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Abstract
The utility model discloses a kind of roll-to-roll manufacture laminating machine device of flexible material, which is made of let off roll (1), guide roller (2,2a), driving two pairs of rollers (3), wind-up roll (4) and material volume (5)；The let off roll is placed on material bracing strut, and the material volume is placed in the periphery of let off roll；The guide roller includes No.1 guide roller (2) and No. two guide rollers (2a), and wherein No.1 guide roller is placed between let off roll and driving two pairs of rollers；No. two guide rollers are placed between driving two pairs of rollers and wind-up roll；The wind-up roll is set to the end of whole device.The utility model improves work efficiency height, can effectively reduce labour, reduces processing cost；It in process, is reduced by human factor, higher processing quality can be reached.
Description
Technical field
The utility model is related to the roll-to-roll manufacture laminating machine dresses of laminating machine technical field more particularly to a kind of flexible material
It puts.
Background technology
Roll-to-roll (Roll-to-Roll, R2R) is a kind of high-effect, inexpensive continuous production mode, and processing object is
The thin-film material (or being flexible board) of a kind of deflection.Since roll-to-roll technology has high degree of automation, production efficiency is high,
Production process be affected by human factors it is small, production qualification rate it is high the advantages that, be widely used in the necks such as papermaking, printing, film film
Domain becomes the research hotspot of industry and academia.The technique completed on different machines in the past is integrated into one by roll-to-roll processing procedure
On production line, the techniques such as disposably complete to unreel, process, winding, therefore be referred to as " multistation continuously manufactures " mode.
At present, China for the roll-to-roll transmission mode of flexible material technology with world level compared with there are still significantly it is poor
Away from design level is irregular, and it is more necessary to design a kind of high-caliber device for the roll-to-roll manufacture of flexible material.
Invention content
In order to solve the above technical problems, the purpose of this utility model be to provide it is a kind of for the roll-to-roll manufacture of flexible material
Laminating machine device.
The purpose of this utility model is realized by following technical solution：
A kind of laminating machine device for the roll-to-roll manufacture of flexible material, the device by let off roll (1), guide roller (2,
2a), driving two pairs of rollers (3), wind-up roll (4) and material volume (5) composition；
The let off roll is placed on material bracing strut, and the material volume is placed in the periphery of let off roll；
The guide roller includes No.1 guide roller (2) and No. two guide rollers (2a), wherein No.1 guide roller are placed in let off roll
Between driving two pairs of rollers；No. two guide rollers are placed between driving two pairs of rollers and wind-up roll；
The wind-up roll is set to the end of whole device.
Compared with prior art, one or more embodiments of the utility model can have the following advantages that：
Working efficiency is high, can effectively reduce labour, reduces processing cost；And in process, by artificial
Factor is reduced, and can reach higher processing quality.
Description of the drawings
Fig. 1 is the laminating machine structure drawing of device for the roll-to-roll manufacture of flexible material；
Fig. 2 is that laminating machine device realizes station displaying figure；
Fig. 3 is resistance hand wheel structure figure；
Fig. 4 is lifting grip structure figure.
Specific embodiment
To make the purpose of this utility model, technical solution and advantage clearer, below in conjunction with embodiment and attached drawing pair
The utility model embodiment is described in further detail.
As shown in Figure 1, the laminating machine apparatus structure to be used for the roll-to-roll manufacture of flexible material, the device by let off roll 1, lead
It is formed to roller 2,2a, driving two pairs of rollers 3, wind-up roll 4 and material volume 5；
The let off roll is placed on material bracing strut, and the material volume is placed in the periphery of let off roll；
The guide roller includes No.1 guide roller 2 and No. two guide roller 2a, and wherein No.1 guide roller 2 is placed in let off roll and drive
Between dynamic two pairs of rollers；No. two guide roller 2a are placed between driving two pairs of rollers and wind-up roll；
The wind-up roll is set to the end of whole device.
Above-mentioned let off roll is placed on material bracing strut, for unreeling for flexible material；Guide roller, for flexible material
The length of support, importing and on-line measurement printing figure；Two pairs of rollers are driven, are used to implement the Feed servo system of flexible material, and pass through
Its adjustment of rotational speed prints the length of figure；Wind-up roll, for being wound to flexible material.
Above-mentioned No.1 guide roller 2 includes multiple, the velocity sensor 8 there are one settings between multiple guide rollers.
Above device further includes tension sensor 9 and CCD industrial cameras 10；
There are two the tension sensor includes, it is separately mounted to the front and rear of driving two pairs of rollers；
The CCD industrial cameras 10 are arranged between driving two pairs of rollers and guide roller 2a.
What mentioned strain sensor was selected is JZHL-3 pulley tension sensors, for measuring fexible film tension.It is above-mentioned
CCD industrial cameras for measuring the length of printing figure, and are fed back.One closed-loop control is fed back through according to CCD industrial cameras
System drives the speed of two pairs of rollers to adjust the length of printing figure to change.
Above device is additionally provided with resistance handwheel 6 and lifting handle 7 (as shown in Figure 3 and Figure 4)；
The resistance handwheel includes multiple, is separately mounted to one end of driven roller, let off roll, guide roller and wind-up roll
Portion；The handwheel of the driving roll end is vertical with driven roller；
The lifting handle is arranged on the one end of driving two pairs of rollers；Resistance handwheel is used to that protective film to be controlled to be tensioned dynamics.
Above-mentioned let off roll 1, guide roller 2, driving two pairs of rollers 3, respectively include in wind-up roll 4 unreeling module, oriented module,
Drive module, winding module etc., using 120W speed regulating motors, drive module is used to roller mode, and motor driving lower rubber roller turns
Dynamic, upper glue roller is controlled by shaking type lifting handle, is lifted upper glue roller, and material bypasses upper glue roller post-tensioning planarizing material, and contraposition is accurate
Upper glue roller is put down afterwards, up-down rollers rotate realization transmission of materials simultaneously.Using bilateral support, which fits mechanical structure
Width is answered as 450mm, available for transmission material thickness 0.1-5mm.Blue PET polyester films are selected as processing object, width
50mm, thickness 0.05mm, density 1450kg/m3, elasticity modulus 3495MPa, Poisson's ratio 0.3.
The above-mentioned laminating machine device implementation method for the roll-to-roll manufacture of flexible material is as follows：
As shown in Fig. 2, it is different according to the action function of roll shaft, the roll-to-roll system of processing of flexible material is divided into different
Station.Station one is mainly used for unreeling, and station two is by a series of guide roller groups into realization support, importing effect, station three are realized
Feed servo system；There are one guide rollers for station four, are mainly used for on-line measurement printing figure length, station five is used to wind.In station
In two, installation is there are one tachometer, for measuring guide roller rotating speed.Behind station two and station three, it is separately installed with two
Tension sensor, for measuring tension.Behind station three, the length of printing figure, root are measured using a CCD industrial camera
Printing figure is adjusted according to the speed for feding back through driven roller in a closed-loop control system change station three of CCD industrial cameras
Length.
It is as follows to the concrete operation step of laminating machine device：
The first step, takes a roll of PET polyester films material volume, is packed into let off roll 1, let off roll is put into material bracing strut, with pulling
Dynamic PET polyester film material volumes, should ensure that appropriate resistance, can carry out controlling protective film film by adjusting resistance handwheel 6
Roll up tensioning dynamics.
Second step after fexible film material volume is loaded onto dispensing shaft, adjusts the position between protective film and composite material, volume
Material sequentially passes through a series of guide roller 2, reaches driving two pairs of rollers 3.
Third walks, and is lifted driving two pairs of rollers 3 by shaking type lifting handle 7, protective film and composite material are pulled out, material around
Driving two pairs of rollers 3 are put down after the contraposition of 3 post-tensioning planarizing material of two pairs of rollers of overdriving is accurate.
4th step is most wrapped in through the guide roller 2a in station four on the wind-up roll 4 in station five afterwards, and equipment starts to transport
Row adjusts wind-up roll to suitable speed and resistance during compound rewinding.
Although the embodiment disclosed by the utility model is as above, the content is only to facilitate understand this practicality
Novel and use embodiment, is not limited to the utility model.Skill in any the utility model technical field
Art personnel, can be in the formal and details of implementation under the premise of the spirit and scope disclosed by the utility model are not departed from
On make any modification and variation, but the scope of patent protection of the utility model, must still be defined with appended claims
Range subject to.
Claims (4)
1. a kind of roll-to-roll manufacture laminating machine device of flexible material, which is characterized in that described device is by let off roll (1), guide roller
(2,2a), driving two pairs of rollers (3), wind-up roll (4) and material volume (5) form；
The let off roll is placed on material bracing strut, and the material volume is placed in the periphery of let off roll；
The guide roller includes No.1 guide roller (2) and No. two guide rollers (2a), wherein No.1 guide roller are placed in let off roll and drive
Between dynamic two pairs of rollers；No. two guide rollers are placed between driving two pairs of rollers and wind-up roll；
The wind-up roll is set to the end of whole device.
2. the roll-to-roll manufacture laminating machine device of flexible material as described in claim 1, which is characterized in that the No.1 guide roller
(2) include multiple, the velocity sensor (8) there are one settings between multiple guide rollers.
3. the roll-to-roll manufacture laminating machine device of flexible material as described in claim 1, which is characterized in that described device further includes
Tension sensor (9) and CCD industrial cameras (10)；
There are two the tension sensor includes, it is separately mounted to the front and rear of driving two pairs of rollers；
The CCD industrial cameras (10) are arranged between driving two pairs of rollers and guide roller (2a).
4. the roll-to-roll manufacture laminating machine device of flexible material as described in claim 1, which is characterized in that described device is also set up
There are resistance handwheel (6) and lifting handle (7)；
The resistance handwheel includes multiple, is separately mounted to the one end of driven roller, let off roll, guide roller and wind-up roll；Institute
The handwheel for stating driving roll end is vertical with driven roller；
The lifting handle is arranged on the one end of driving two pairs of rollers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721577123.7U CN207596161U (en) | 2017-11-23 | 2017-11-23 | A kind of roll-to-roll manufacture laminating machine device of flexible material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721577123.7U CN207596161U (en) | 2017-11-23 | 2017-11-23 | A kind of roll-to-roll manufacture laminating machine device of flexible material |
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| Publication Number | Publication Date |
|---|---|
| CN207596161U true CN207596161U (en) | 2018-07-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721577123.7U Active CN207596161U (en) | 2017-11-23 | 2017-11-23 | A kind of roll-to-roll manufacture laminating machine device of flexible material |
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| CN (1) | CN207596161U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020135635A1 (en) * | 2018-12-29 | 2020-07-02 | 嘉兴中易碳素科技有限公司 | Loose winding apparatus |
-
2017
- 2017-11-23 CN CN201721577123.7U patent/CN207596161U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020135635A1 (en) * | 2018-12-29 | 2020-07-02 | 嘉兴中易碳素科技有限公司 | Loose winding apparatus |
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