CN107777408A - A kind of flexible material volume to volume manufactures laminating machine device - Google Patents
A kind of flexible material volume to volume manufactures laminating machine device Download PDFInfo
- Publication number
- CN107777408A CN107777408A CN201711178110.7A CN201711178110A CN107777408A CN 107777408 A CN107777408 A CN 107777408A CN 201711178110 A CN201711178110 A CN 201711178110A CN 107777408 A CN107777408 A CN 107777408A
- Authority
- CN
- China
- Prior art keywords
- volume
- flexible material
- rollers
- guide roller
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 53
- 238000010030 laminating Methods 0.000 title claims abstract description 16
- 238000007639 printing Methods 0.000 claims abstract description 17
- 238000005259 measurement Methods 0.000 claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 6
- 238000012545 processing Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 2
- 239000010408 film Substances 0.000 description 6
- 239000003292 glue Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229920006267 polyester film Polymers 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/06—Registering, tensioning, smoothing or guiding webs longitudinally by retarding devices, e.g. acting on web-roll spindle
- B65H23/10—Registering, tensioning, smoothing or guiding webs longitudinally by retarding devices, e.g. acting on web-roll spindle acting on running web
- B65H23/14—Tensioning rollers applying braking forces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/04—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching or stapling
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The invention discloses a kind of flexible material volume to volume to manufacture laminating machine device, and described device is made up of let off roll, guide roller, driving two pairs of rollers, wind-up roll and material volume；The let off roll, it is placed on material bracing strut, for unreeling for flexible material；Guide roller, including No.1 guide roller and No. two guide rollers, wherein No.1 guide roller are used for support, importing to flexible material；No. two guide rollers are used for the length of on-line measurement printing figure；Two pairs of rollers are driven, for realizing the Feed servo system of flexible material, and pass through the length of its adjustment of rotational speed printing figure；Wind-up roll, for being wound to flexible material.The present invention improves operating efficiency height, can effectively reduce labour, reduces processing cost；In process, reduced by human factor, higher crudy can be reached.
Description
Technical field
The present invention relates to laminating machine technical field, more particularly to a kind of flexible material volume to volume manufacture laminating machine device.
Background technology
Volume to volume (Roll-to-Roll, R2R) is a kind of high-effect, inexpensive continuous production mode, and processing object is
The thin-film material (or being flexible board) of a kind of deflection.Because volume to volume technology has automaticity high, production efficiency is high,
Production process be affected by human factors it is small, production qualification rate it is high the advantages that, be widely used in papermaking, printing, film film etc. neck
Domain, turn into the study hotspot of industry and academia.The technique completed in the past on different machines is integrated into one by volume to volume processing procedure
On bar production line, the techniques such as disposably completion is unreeled, processed, winding, therefore it is referred to as " multistation continuously manufactures " mode.
At present, China still suffers from obvious poor for the technology of flexible material volume to volume transmission means compared with world level
Away from design level is uneven, and it is necessary all the more to design a kind of high-caliber device for the manufacture of flexible material volume to volume.
The content of the invention
In order to solve the above technical problems, it is an object of the invention to provide a kind of overlay film for the manufacture of flexible material volume to volume
Machine device.
The purpose of the present invention is realized by following technical scheme：
A kind of laminating machine device for the manufacture of flexible material volume to volume,
Described device is made up of let off roll, guide roller, driving two pairs of rollers, wind-up roll and material volume；It is described
Let off roll, it is placed on material bracing strut, for unreeling for flexible material；
Guide roller, including No.1 guide roller and No. two guide rollers, wherein No.1 guide roller are used for the support to flexible material
With importing；No. two guide rollers are used for the length of on-line measurement printing figure；
Two pairs of rollers are driven, for realizing the Feed servo system of flexible material, and pass through the length of its adjustment of rotational speed printing figure；
Wind-up roll, for being wound to flexible material.
Compared with prior art, one or more embodiments of the invention can have the following advantages that：
1st, operating efficiency is high, can effectively reduce labour, reduces processing cost；
2nd, in process, reduced by human factor, higher crudy can be reached.
Brief description of the drawings
Fig. 1 is the laminating machine structure drawing of device for the manufacture of flexible material volume to volume；
Fig. 2 is that laminating machine device realizes station displaying figure；
Fig. 3 is resistance hand wheel structure figure；
Fig. 4 is lifting grip structure figure.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with embodiment and accompanying drawing to this hair
It is bright to be described in further detail.
As shown in figure 1, be the laminating machine apparatus structure manufactured for flexible material volume to volume, described device by let off roll 1,
Guide roller 2,2a, driving two pairs of rollers 3, wind-up roll 4 and material volume 5 form；It is described
Let off roll, it is placed on material bracing strut, for unreeling for flexible material；
Guide roller, including No.1 guide roller 2 and No. two guide roller 2a, wherein No.1 guide roller are used for the branch to flexible material
Support, import；No. two guide rollers are used for the length of on-line measurement printing figure；
Two pairs of rollers are driven, for realizing the Feed servo system of flexible material, and pass through the length of its adjustment of rotational speed printing figure；
Wind-up roll, for being wound to flexible material.
Above-mentioned No.1 guide roller includes multiple, and a velocity sensor 8 is provided between multiple guide rollers, for measuring
The rotating speed of guide roller.
Said apparatus also includes tension sensor and CCD industrial cameras 10；
The tension sensor 9 includes two, is separately mounted to drive the front and rear of two pairs of rollers, for measuring fexible film
Power；What tension sensor was selected is JZHL-3 pulley tension sensors.
Above-mentioned CCD industrial cameras, for measuring the length of printing figure, and feed back.According to feding back through for CCD industrial cameras
One closed-loop control system changes the speed of driving two pairs of rollers to adjust the length of printing figure.
Said apparatus also includes resistance handwheel and lifting handle (as shown in Figure 3 and Figure 4)；
The resistance handwheel, for controlling diaphragm mould to roll up tensioning dynamics；
The lifting handle, two pairs of rollers are driven for lifting.
Above-mentioned let off roll 1, guide roller 2, driving two pairs of rollers 3, include in wind-up roll 4 unreeling respectively module, oriented module,
Drive module, winding module etc., using 120W bunchers, drive module uses to be turned to roller mode, motor driving lower rubber roller
Dynamic, upper glue roller is controlled by shaking type lifting handle, lifting upper glue roller, and material bypasses upper glue roller post-tensioning planarizing material, and contraposition is accurate
Upper glue roller is put down afterwards, up-down rollers rotate and realize transmission of materials simultaneously.Mechanical structure uses bilateral support, and the device is maximum to fit
It is 450mm to answer width, available for transmission material thickness 0.1-5mm.It is processing object from blue PET polyester films, width
50mm, thickness 0.05mm, density 1450kg/m3, modulus of elasticity 3495MPa, Poisson's ratio 0.3.
The above-mentioned laminating machine device implementation method for the manufacture of flexible material volume to volume is as follows：
As shown in Fig. 2 it is different according to the action function of roll shaft, flexible material volume to volume system of processing is divided into different
Station.Station one is mainly used in unreeling, and station two is by a series of guide roller groups into realization support, importing effect, station three are realized
Feed servo system；Station four has a guide roller, is mainly used in on-line measurement printing figure length, and station five is used to wind.In station
In two, a tachometer is installed, for measuring guide roller rotating speed.Behind station two and station three, two are separately installed with
Tension sensor, for measuring tension force.Behind station three, the length of printing figure, root are measured using a CCD industrial camera
Printing figure is adjusted according to the speed for feding back through driven roller in a closed-loop control system change station three of CCD industrial cameras
Length.
It is as follows to the concrete operation step of laminating machine device：
The first step, takes a roll of PET polyester films material volume, loads let off roll 1, let off roll is put into material bracing strut, with pulling
Dynamic PET polyester film material volumes, should ensure that appropriate resistance, can be carried out by adjusting resistance handwheel 6 to control diaphragm film
Roll up tensioning dynamics.
Second step, after fexible film material volume is loaded onto into dispensing shaft, the position between diaphragm and composite is adjusted, rolled up
Material sequentially passes through a series of guide roller 2, reaches driving two pairs of rollers 3.
3rd steps, two pairs of rollers 3 are driven by the lifting of shaking type lifting handle 7, diaphragm and composite are pulled out, material around
Driving two pairs of rollers 3 are put down after the contraposition of the post-tensioning planarizing material of two pairs of rollers of overdriving 3 is accurate.
4th step, most it is wrapped in afterwards through the guide roller 2a in station four on the wind-up roll 4 in station five, equipment starts to transport
OK, wind-up roll is adjusted during compound rewinding to suitable speed and resistance.
Although disclosed herein embodiment as above, described content only to facilitate understand the present invention and adopt
Embodiment, it is not limited to the present invention.Any those skilled in the art to which this invention pertains, this is not being departed from
On the premise of the disclosed spirit and scope of invention, any modification and change can be made in the implementing form and in details,
But the scope of patent protection of the present invention, still should be subject to the scope of the claims as defined in the appended claims.
Claims (5)
1. a kind of flexible material volume to volume manufactures laminating machine device, it is characterised in that described device is by let off roll, guide roller, drive
Dynamic two pairs of rollers, wind-up roll and material volume composition；It is described
Let off roll, it is placed on material bracing strut, for unreeling for flexible material；
Guide roller, including No.1 guide roller and No. two guide rollers, wherein No.1 guide roller are for the support to flexible material with leading
Enter；No. two guide rollers are used for the length of on-line measurement printing figure；
Two pairs of rollers are driven, for realizing the Feed servo system of flexible material, and pass through the length of its adjustment of rotational speed printing figure；
Wind-up roll, for being wound to flexible material.
2. flexible material volume to volume as claimed in claim 1 manufactures laminating machine device, it is characterised in that the No.1 guide roller
Include multiple, and a velocity sensor is provided between excessively individual guide roller, for measuring the rotating speed of guide roller.
3. flexible material volume to volume as claimed in claim 1 manufactures laminating machine device, it is characterised in that described device also includes
Tension sensor and CCD industrial cameras；
The tension sensor includes two, the front and rear of driving two pairs of rollers is respectively arranged in, for measuring the tension force of fexible film；
The CCD industrial cameras, for measuring the length of printing figure, and feed back the length of printing figure.
4. flexible material volume to volume as claimed in claim 3 manufactures laminating machine device, it is characterised in that according to the CCD works
The feedback of industry camera, the length of printing figure is adjusted by changing the speed of driving two pairs of rollers by closed-loop control system.
5. flexible material volume to volume as claimed in claim 1 manufactures laminating machine device, it is characterised in that described device also includes
Resistance handwheel and lifting handle；
The resistance handwheel, for controlling diaphragm mould to roll up tensioning dynamics；
The lifting handle, two pairs of rollers are driven for lifting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711178110.7A CN107777408A (en) | 2017-11-23 | 2017-11-23 | A kind of flexible material volume to volume manufactures laminating machine device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711178110.7A CN107777408A (en) | 2017-11-23 | 2017-11-23 | A kind of flexible material volume to volume manufactures laminating machine device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107777408A true CN107777408A (en) | 2018-03-09 |
Family
ID=61430383
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711178110.7A Pending CN107777408A (en) | 2017-11-23 | 2017-11-23 | A kind of flexible material volume to volume manufactures laminating machine device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107777408A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106917074A (en) * | 2017-03-28 | 2017-07-04 | 华中科技大学 | One kind circulation takeup type atomic layer deposition apparatus |
| CN111044841A (en) * | 2019-12-31 | 2020-04-21 | 武汉数字化设计与制造创新中心有限公司 | Flexible electronic winding detection device and method |
| WO2020135635A1 (en) * | 2018-12-29 | 2020-07-02 | 嘉兴中易碳素科技有限公司 | Loose winding apparatus |
| CN113264404A (en) * | 2021-04-19 | 2021-08-17 | 陈涛 | Film covering device for preventing film from being pulled or bulged due to differential speed in plastic floor production |
| TWI783797B (en) * | 2021-11-29 | 2022-11-11 | 張方睿 | Tension force block and control device for rewinder |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201703903U (en) * | 2010-05-18 | 2011-01-12 | 宜兴市鸿韵塑料有限公司 | Compound film slitting and winding integrated machine |
| CN103935811A (en) * | 2014-04-03 | 2014-07-23 | 普尼太阳能(杭州)有限公司 | Online roll-to-roll tension control system for flexible thin-film solar cell |
| CN104139606A (en) * | 2013-05-09 | 2014-11-12 | 高斯国际美洲公司 | System and method for measuring untensioned product length of a web during production |
| CN104310123A (en) * | 2014-09-10 | 2015-01-28 | 张家港市宏盛贸易有限公司 | Winding system for textile machinery |
| CN206407721U (en) * | 2017-01-09 | 2017-08-15 | 无锡光群雷射科技有限公司 | The Film laminated device of waste material can be reclaimed automatically |
-
2017
- 2017-11-23 CN CN201711178110.7A patent/CN107777408A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201703903U (en) * | 2010-05-18 | 2011-01-12 | 宜兴市鸿韵塑料有限公司 | Compound film slitting and winding integrated machine |
| CN104139606A (en) * | 2013-05-09 | 2014-11-12 | 高斯国际美洲公司 | System and method for measuring untensioned product length of a web during production |
| CN103935811A (en) * | 2014-04-03 | 2014-07-23 | 普尼太阳能(杭州)有限公司 | Online roll-to-roll tension control system for flexible thin-film solar cell |
| CN104310123A (en) * | 2014-09-10 | 2015-01-28 | 张家港市宏盛贸易有限公司 | Winding system for textile machinery |
| CN206407721U (en) * | 2017-01-09 | 2017-08-15 | 无锡光群雷射科技有限公司 | The Film laminated device of waste material can be reclaimed automatically |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106917074A (en) * | 2017-03-28 | 2017-07-04 | 华中科技大学 | One kind circulation takeup type atomic layer deposition apparatus |
| CN106917074B (en) * | 2017-03-28 | 2019-02-19 | 华中科技大学 | A kind of circulation takeup type atomic layer deposition apparatus |
| WO2020135635A1 (en) * | 2018-12-29 | 2020-07-02 | 嘉兴中易碳素科技有限公司 | Loose winding apparatus |
| CN111044841A (en) * | 2019-12-31 | 2020-04-21 | 武汉数字化设计与制造创新中心有限公司 | Flexible electronic winding detection device and method |
| CN113264404A (en) * | 2021-04-19 | 2021-08-17 | 陈涛 | Film covering device for preventing film from being pulled or bulged due to differential speed in plastic floor production |
| TWI783797B (en) * | 2021-11-29 | 2022-11-11 | 張方睿 | Tension force block and control device for rewinder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180309 |
|
| RJ01 | Rejection of invention patent application after publication |