CN105750167A - PLC controlled automatic coating machine - Google Patents
PLC controlled automatic coating machine Download PDFInfo
- Publication number
- CN105750167A CN105750167A CN201610330013.4A CN201610330013A CN105750167A CN 105750167 A CN105750167 A CN 105750167A CN 201610330013 A CN201610330013 A CN 201610330013A CN 105750167 A CN105750167 A CN 105750167A
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- plc
- rolling
- converter
- coating machine
- tension
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
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- Coating Apparatus (AREA)
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
Abstract
The invention discloses a PLC controlled automatic coating machine. The PLC controlled automatic coating machine comprises a coating device and a PLC control device, wherein the coating device comprises an unwinding mechanism, a gluing mechanism, an oven drying mechanism, a composite mechanism and a winding mechanism; the oven drying mechanism is arranged above the unwinding mechanism, the gluing mechanism and the winding mechanism; the PLC control device comprises a PLC (Programmable Logic Controller) and a tension control mechanism which is connected with the PLC; the tension control mechanism comprises a plurality of frequency converters and a plurality of tension sensors; the frequency converters and the tension sensors are connected with the PLC. By adopting the PLC control device, the automatic control of the unwinding, coating, curing and winding is realized, the coating quality is high, the curing effect is good, the manpower is saved, the efficiency is improved, constant tension control is realized, the tension in the production process is constant, the control precision is high, the base materials are not damaged, the uniform coating effect is achieved and the product quality is good.
Description
Technical field
The present invention relates to the technical field of coating machine, be specifically related to a kind of PLC automatic coating machine controlled.
Background technology
Coating machine is used to the flexible substrate in rolling, as: the plastic sheetings such as paper, cloth, leather, aluminium foil, PET or PP film are coated with the glue of last layer specific function, coating or ink etc. the equipment of rolling after drying.Coating machine mainly includes glue spreading apparatus, drying unit and wrap-up.
In recent years, along with the raising of China's automatic technology, factory automation also steps on a new stage.The aspects such as PLC is as a new industry controller, little with its volume, multiple functional, cheap, and reliability is high have the advantage of uniqueness, are applied widely in every field.
At present, a kind of automatic coating machine utilizing PLC to control still is lacked.
Summary of the invention
In order to solve the problems referred to above, the automatic coating machine that a kind of PLC disclosed by the invention controls.
The present invention be the technical scheme is that for achieving the above object
The automatic coating machine that a kind of PLC controls, it is characterized in that: it includes apparatus for coating and controls device with PLC, described coating apparatus includes unreeling structure, rubber-coated mechanism, oven drying mechanism, composite structure and rolling-up mechanism, described oven drying mechanism is arranged on the top of unreeling structure, rubber-coated mechanism and rolling-up mechanism；
Described PLC controls device and includes PLC, and the tension control mechanism being connected with PLC, described tension control mechanism includes some converters and several force transducers, converter and tension pick-up are connected with PLC.
Described rolling-up mechanism is double-station winding mechanism.
Described unreeling structure is provided with unreeling shaft.
Described rubber-coated mechanism is provided with glue spreader and accurate comma scraper.
Described rolling-up mechanism is provided with Scroll.
Described rolling-up mechanism front end is provided with chill roll, and described automatic coating machine is additionally provided with pre-hot-rolling and drives roller.
It is provided with heating by infrared radiation pipe in described oven drying mechanism.
Described tension control mechanism includes unreeling converter, pre-hot-rolling converter, driving roller converter, chill roll converter and rolling converter；Described tension control mechanism also includes the first tension pick-up, the second tension pick-up and the 3rd tension pick-up；
Described first tension pick-up is arranged between unreeling shaft and pre-hot-rolling, and described second tension pick-up is arranged on pre-hot-rolling and drives between roller, and described 3rd tension pick-up is arranged between chill roll and Scroll；Described first tension pick-up, the second tension pick-up and the 3rd tension pick-up are all connected with described base material, described first tension pick-up is connected with unreeling converter, second tension pick-up is connected with driving roller converter, and the 3rd tension pick-up is connected with rolling converter.
Described rolling converter includes the first rolling converter and the second rolling converter.
Described apparatus for coating length is 21 meters or 52 meters.
It is an advantage of the current invention that: the programmable PLC of the employing of the present invention controls device, it is achieved unreel, be coated with, solidify, the Automated condtrol of rolling, coating quality is high, solidification effect is good, saves artificial, improves efficiency.Constant tensile control, production process tension force is very constant, and control accuracy is high, and base material will not be damaged, and Painting effect is uniform, good product quality.
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is further described.
Accompanying drawing explanation
Fig. 1 is the automatic coating machine overall structure schematic diagram of the PLC control of the present embodiment；
Fig. 2 is the structured flowchart of the PLC control device of the present embodiment；
Fig. 3 is the apparatus for coating structure diagram with PLC control device of the present embodiment.
Detailed description of the invention
Embodiment, referring to Fig. 1, the automatic coating machine that the PLC that the present embodiment provides controls, it includes apparatus for coating and controls device with PLC, described coating apparatus includes unreeling structure 1, rubber-coated mechanism 2, oven drying mechanism 3, composite structure and rolling-up mechanism 5, described oven drying mechanism 3 is arranged on the top of unreeling structure 1, rubber-coated mechanism 2 and rolling-up mechanism 5；Described unreeling structure 1 is provided with unreeling shaft 11, and described rubber-coated mechanism 2 is provided with glue spreader and accurate comma scraper, and described rolling-up mechanism 5 is provided with Scroll 51, and described rolling-up mechanism 5 front end is provided with chill roll 52, is provided with heating by infrared radiation pipe in described oven drying mechanism 3.Described rolling-up mechanism 5 is double-station winding mechanism.Described automatic coating machine is additionally provided with pre-hot-rolling 21 and drives roller 22.
Referring to Fig. 2～Fig. 3, described PLC controls device and includes PLC, and the tension control mechanism being connected with PLC, described tension control mechanism includes some converters and several force transducers, converter and tension pick-up are connected with PLC, and described tension control mechanism includes unreeling converter, pre-hot-rolling 21 converter, driving roller 22 converter, chill roll 52 converter and rolling converter；Described tension control mechanism also includes the first tension pick-up the 91, second tension pick-up 92 and the 3rd tension pick-up 93；Described first tension pick-up 91 is arranged between unreeling shaft 11 and pre-hot-rolling 21, and described second tension pick-up 92 is arranged on pre-hot-rolling 21 and drives between roller 22, and described 3rd tension pick-up 93 is arranged between chill roll 52 and Scroll 51；Described first tension pick-up the 91, second tension pick-up 92 and the 3rd tension pick-up 93 are all connected with described base material 7, described first tension pick-up 91 is connected with unreeling converter, second tension pick-up 92 is connected with driving roller 22 converter, and the 3rd tension pick-up 93 is connected with rolling converter.Described rolling converter includes the first rolling converter and the second rolling converter.Tension force at different levels control all to be completed by converter, and tension feedback uses tension pick-up；PLC controls pre-hot-rolling 21 converter speed, simultaneously as the linear velocity signal of other converters.
Described apparatus for coating length is 21 meters or 52 meters, and described oven drying mechanism 3 is domes 6.
The programmable PLC of the employing of the present invention controls device, it is achieved unreels, be coated with, solidify, the Automated condtrol of rolling, and coating quality is high, solidification effect is good.Constant tensile control, production process tension force is very constant, and control accuracy is high, and base material will not be damaged, and Painting effect is uniform, good product quality.
During work, base material 7 is released by unreeling structure 1, under the guiding of each deflector roll, and coordinate the traction driving roller 22 so that base material 7 is constantly carried, this base material 7 first passes around rubber-coated mechanism 2 and completes gluing, base material 7 completes heating through too much organizing heating by infrared radiation pipe, and then, base material 7 cools down through chill roll 52, finally, base material 7 completes rolling through the convertible rolling-up mechanism 5 of double.
Unreeling structure 1, rubber-coated mechanism 2, many group oven drying mechanisms 3 of heating by infrared radiation pipe, composite structure, double-station winding mechanism 5 is utilized to complete the overall process automatic coating operation to base material 7 by coordinating, automaticity is greatly promoted, simultaneously, by by organizing heating by infrared radiation pipe more, air-cooler, cooling fan are arranged on domes 6, so that the structure of the present invention is compacter, floor space is less, uses convenient.
The present invention is not limited to above-mentioned embodiment, adopts or approximate construction identical with the above embodiment of the present invention or device, and other obtaining are for the PLC automatic coating machine controlled, all within protection scope of the present invention.
Claims (10)
1. the automatic coating machine that a PLC controls, it is characterized in that: it includes apparatus for coating and controls device with PLC, described coating apparatus includes unreeling structure, rubber-coated mechanism, oven drying mechanism, composite structure and rolling-up mechanism, described oven drying mechanism is arranged on the top of unreeling structure, rubber-coated mechanism and rolling-up mechanism；
Described PLC controls device and includes PLC, and the tension control mechanism being connected with PLC, described tension control mechanism includes some converters and several force transducers, converter and tension pick-up are connected with PLC.
2. the automatic coating machine that PLC according to claim 1 controls, it is characterised in that: described rolling-up mechanism is double-station winding mechanism.
3. the automatic coating machine that PLC according to claim 1 controls, it is characterised in that: described unreeling structure is provided with unreeling shaft.
4. the automatic coating machine that PLC according to claim 3 controls, it is characterised in that: described rubber-coated mechanism is provided with glue spreader and accurate comma scraper.
5. the automatic coating machine that PLC according to claim 4 controls, it is characterised in that: described rolling-up mechanism is provided with Scroll.
6. the automatic coating machine that PLC according to claim 5 controls, it is characterised in that: described rolling-up mechanism front end is provided with chill roll, and described automatic coating machine is additionally provided with pre-hot-rolling and drives roller.
7. the automatic coating machine that PLC according to claim 1 controls, it is characterised in that: it is provided with heating by infrared radiation pipe in described oven drying mechanism.
8. the automatic coating machine that PLC according to claim 6 controls, it is characterised in that: described tension control mechanism includes unreeling converter, pre-hot-rolling converter, driving roller converter, chill roll converter and rolling converter；Described tension control mechanism also includes the first tension pick-up, the second tension pick-up and the 3rd tension pick-up；
Described first tension pick-up is arranged between unreeling shaft and pre-hot-rolling, and described second tension pick-up is arranged on pre-hot-rolling and drives between roller, and described 3rd tension pick-up is arranged between chill roll and Scroll；Described first tension pick-up, the second tension pick-up and the 3rd tension pick-up are all connected with described base material, described first tension pick-up is connected with unreeling converter, second tension pick-up is connected with driving roller converter, and the 3rd tension pick-up is connected with rolling converter.
9. the automatic coating machine that PLC according to claim 8 controls, it is characterised in that: described rolling converter includes the first rolling converter and the second rolling converter.
10. the automatic coating machine that PLC according to claim 1 controls, it is characterised in that: described apparatus for coating length is 21 meters or 52 meters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610330013.4A CN105750167A (en) | 2016-05-17 | 2016-05-17 | PLC controlled automatic coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610330013.4A CN105750167A (en) | 2016-05-17 | 2016-05-17 | PLC controlled automatic coating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105750167A true CN105750167A (en) | 2016-07-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610330013.4A Pending CN105750167A (en) | 2016-05-17 | 2016-05-17 | PLC controlled automatic coating machine |
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| CN (1) | CN105750167A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106743862A (en) * | 2016-12-15 | 2017-05-31 | 东莞市新望包装机械有限公司 | An OPP high-speed energy-saving wire rod coater |
| CN110252587A (en) * | 2019-07-03 | 2019-09-20 | 佛山市艾缘机械设备有限公司 | A kind of multifunctional assembled test coating machine |
| CN112871588A (en) * | 2021-01-11 | 2021-06-01 | 佛山市格锐特机械设备有限公司 | Photosensitive dry film coating production line for circuit board and technological process thereof |
| CN113996513A (en) * | 2020-07-28 | 2022-02-01 | 东莞市润泽纺织品有限公司 | PTFE film dispensing process flow |
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| WO1999044753A1 (en) * | 1998-03-05 | 1999-09-10 | Solipat Ag | Method and device for applying a two-component impregnating or coating agent to a substrate |
| IL117511A (en) * | 1995-03-17 | 2000-02-29 | Nextec Applications Inc | Apparatus and methods for controlled placement of a polymer composition into a porous web |
| JP2003089156A (en) * | 2001-09-18 | 2003-03-25 | Dainippon Plastics Co Ltd | Composite material manufacturing apparatus and manufacturing method using the same |
| CN1410172A (en) * | 2002-09-19 | 2003-04-16 | 汕头市远东轻化装备公司 | Multifunctional composite coating machine set |
| CN202398489U (en) * | 2011-12-20 | 2012-08-29 | 广东壮丽彩印股份有限公司 | Combined coating unit |
| CN202878862U (en) * | 2012-09-17 | 2013-04-17 | 上海袭麟光学科技发展有限公司 | Air floating type clean optical thin film coating machine |
| CN103395271A (en) * | 2013-07-30 | 2013-11-20 | 重庆鑫仕达包装设备有限公司 | Compound machine and compound method |
| CN203449714U (en) * | 2013-08-23 | 2014-02-26 | 深圳市龙锋泰自动化有限公司 | Coating and laminating production system |
| CN103753937A (en) * | 2014-01-08 | 2014-04-30 | 宁波菲姆卡特新材料有限公司 | Compound coating machine |
| CN203901904U (en) * | 2014-05-30 | 2014-10-29 | 北京东晟新锐自动化工程技术有限公司 | Polyethylene separation plate and glass fiber compounding machine |
| CN205074165U (en) * | 2015-11-02 | 2016-03-09 | 江苏和亿自动化科技有限公司 | Servo coating machine automatic control system |
-
2016
- 2016-05-17 CN CN201610330013.4A patent/CN105750167A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| IL117511A (en) * | 1995-03-17 | 2000-02-29 | Nextec Applications Inc | Apparatus and methods for controlled placement of a polymer composition into a porous web |
| WO1999044753A1 (en) * | 1998-03-05 | 1999-09-10 | Solipat Ag | Method and device for applying a two-component impregnating or coating agent to a substrate |
| JP2003089156A (en) * | 2001-09-18 | 2003-03-25 | Dainippon Plastics Co Ltd | Composite material manufacturing apparatus and manufacturing method using the same |
| CN1410172A (en) * | 2002-09-19 | 2003-04-16 | 汕头市远东轻化装备公司 | Multifunctional composite coating machine set |
| CN202398489U (en) * | 2011-12-20 | 2012-08-29 | 广东壮丽彩印股份有限公司 | Combined coating unit |
| CN202878862U (en) * | 2012-09-17 | 2013-04-17 | 上海袭麟光学科技发展有限公司 | Air floating type clean optical thin film coating machine |
| CN103395271A (en) * | 2013-07-30 | 2013-11-20 | 重庆鑫仕达包装设备有限公司 | Compound machine and compound method |
| CN203449714U (en) * | 2013-08-23 | 2014-02-26 | 深圳市龙锋泰自动化有限公司 | Coating and laminating production system |
| CN103753937A (en) * | 2014-01-08 | 2014-04-30 | 宁波菲姆卡特新材料有限公司 | Compound coating machine |
| CN203901904U (en) * | 2014-05-30 | 2014-10-29 | 北京东晟新锐自动化工程技术有限公司 | Polyethylene separation plate and glass fiber compounding machine |
| CN205074165U (en) * | 2015-11-02 | 2016-03-09 | 江苏和亿自动化科技有限公司 | Servo coating machine automatic control system |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106743862A (en) * | 2016-12-15 | 2017-05-31 | 东莞市新望包装机械有限公司 | An OPP high-speed energy-saving wire rod coater |
| CN110252587A (en) * | 2019-07-03 | 2019-09-20 | 佛山市艾缘机械设备有限公司 | A kind of multifunctional assembled test coating machine |
| CN113996513A (en) * | 2020-07-28 | 2022-02-01 | 东莞市润泽纺织品有限公司 | PTFE film dispensing process flow |
| CN112871588A (en) * | 2021-01-11 | 2021-06-01 | 佛山市格锐特机械设备有限公司 | Photosensitive dry film coating production line for circuit board and technological process thereof |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160713 |