CN205973118U - Automatic rolling film machine's of RO membrane puts membrane encapsulating unit - Google Patents
Automatic rolling film machine's of RO membrane puts membrane encapsulating unit Download PDFInfo
- Publication number
- CN205973118U CN205973118U CN201621016101.9U CN201621016101U CN205973118U CN 205973118 U CN205973118 U CN 205973118U CN 201621016101 U CN201621016101 U CN 201621016101U CN 205973118 U CN205973118 U CN 205973118U
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- CN
- China
- Prior art keywords
- water conservancy
- conservancy diversion
- yardage roll
- guide rail
- axis guide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model provides an automatic rolling film machine's of RO membrane puts membrane encapsulating unit, is including automatic water conservancy diversion yardage roll mechanism and the automatic glue -pouring machine structure put, automatically, it includes water conservancy diversion yardage roll and tension cylinder to put water conservancy diversion yardage roll mechanism, and the water conservancy diversion cloth of pulling out in the water conservancy diversion yardage roll supports via the tensioning of tension cylinder, be equipped with the first sensor on the tension cylinder, magnetic particle clutch is connected with water conservancy diversion yardage roll pivot transmission, be equipped with the second sensor on the water conservancy diversion yardage roll, magnetic particle clutch is connected to the equal electricity of two sensors, automatic glue -pouring machine constructs including three -axis manipulator and dispensing valve, three -axis manipulator includes the guide rail of X, Y and Z axle, and dispensing valve slides and sets up on the Z axle guide rail. The utility model discloses a degree of automation is high, has stopped a great deal of not enough of manual operation. Can obtain stable tension when roll RO membrane to guarantee winding effect, improved the quality and the uniformity of product, greatly reduced the rejection rate. Can guarantee when the encapsulating U -shaped tree lace smooth lines, well -balanced and level, do not have disconnected gluey phenomenon, more can save the quantity of glue.
Description
Technical field
This utility model is related to a kind of automatic film rolling machine of RO reverse osmosis membrane and in particular to the film of putting of this automatic film rolling machine fills
Glue unit.Described automatic film rolling machine is used for processing and manufacturing RO reverse osmosiss domestic film, this RO film can be used for domestic water purifying machine or hospital,
In the pure water device of laboratory.
Background technology
RO reverse osmosiss film roll is by the central canal located at center, and is constituted with central canal for the RO film of axle winding setting.For
Production RO film roll, needs using special plant equipment.
At present, the plant equipment of volume RO film in use, needs first to paste on central canal one layer of double faced adhesive tape, then will
Central canal clamping, in machine, by manual, flow-guiding cloth is attached on central canal, then puts into RO film on flow-guiding cloth, carry out handss
Work encapsulating.Encapsulating carries out wound membrane by equipment center of rotation pipe after completing, and then by manual, adhesive tape is sticked RO film, posts
After carry out manual cut adhesive tape, finally pass through again manual to take out product.As can be seen here, the machinery of above-mentioned conventional roll RO reverse osmosis membrane sets
Standby most of in use operation relies on and is accomplished manually, and therefore there is hand labor intensity greatly, inefficiency, product one
Poor, the defect such as percent defective height of cause property.
Especially put water conservancy diversion yardage roll and this two operations of encapsulating, very big to directly affecting of product.
Wherein, putting water conservancy diversion yardage roll operation needs to be unreeled the flow-guiding cloth of entire volume, to carry out follow-up putting into RO film
And in RO irrigation on plastic membrance glue, the deficiency existing is：
With the carrying out producing, the diameter of entire volume flow-guiding cloth can be less and less, and its pulling force can be increasing, in order to ensure
On flow-guiding cloth, tension force is constant, needs to reduce the value of thrust of water conservancy diversion yardage roll, and adjusts pulling force manually and not only bother and wayward,
The RO film finally rolling out usually is made fold to occur or be wound with the phenomenon tightly having pine.
Wherein, encapsulating operation needs to note the glue lines of U-shaped in RO irrigation on plastic membrance, due to employing manual encapsulating, therefore deposits
In following deficiency：
1st, increased the labor intensity of workman；2nd, to be easily caused tree lace crooked irregular for the glue lines of manual perfusion U-shaped, from
And cause the fraction defective of product and the lifting of percent defective；3rd, encapsulating amount, the uneven and disconnected glue of one line glue amount of appearance are not controlled
Phenomenon.Glue is caused to waste serious and percent defective lifting.
Therefore, how to solve the deficiency that above-mentioned prior art exists, become as this utility model class to be researched and solved
Topic.
Content of the invention
The purpose of this utility model be provide a kind of RO film automatic film rolling machine put film encapsulating unit.
For reaching above-mentioned purpose, the technical solution adopted in the utility model is：
A kind of RO film automatic film rolling machine put film encapsulating unit, including a frame, this frame is provided with one and automatically puts water conservancy diversion
Yardage roll mechanism and an automatic glue filling mechanism；Wherein,
Described water conservancy diversion yardage roll mechanism of automatically putting includes water conservancy diversion yardage roll and tension roller, described water conservancy diversion yardage roll and the rolling of described tension force
Cylinder all rotates, along the short transverse of frame, the side being arranged at frame, and tension roller is located at the top of water conservancy diversion yardage roll；Described lead
The flow-guiding cloth spreading pull-out in volume supports via tension roller tensioning, and the rotating mechanism during this flow-guiding cloth is rolled up by automatic film rolling draws
Dynamic；
Described tension roller is provided with first sensor, and this first sensor electrically connects a magnetic powder cluth；Described magnetic powder
Clutch is in frame, and is connected with water conservancy diversion yardage roll rotating shaft transmission；It is additionally provided with a second sensor on described water conservancy diversion yardage roll, should
Second sensor also electrically connects described magnetic powder cluth；
Described automatic glue filling mechanism includes three axle robert and the glue dispensing valve on this mechanical hand；
Described three axle robert includes at least one X-axis guide rail, and this X-axis guide rail is fixedly arranged on along the length direction of described frame
On the level table of frame；Also include a Y-axis guide rail, this Y-axis guide rail is arranged along the width of described frame, Y-axis guide rail
Bottom is slideably positioned in described X-axis guide rail by a Y-axis connecting plate；Also include a Z axis guide rail, this Z axis guide rail is along described machine
The short transverse setting of frame, being slideably positioned in described Y-axis guide rail by a Z axis connecting plate of Z axis guide rail；Described glue dispensing valve leads to
Cross an installing plate and be slideably positioned in the displacement that above-below direction is done in Z axis guide rail on described Z axis guide rail；
After described flow-guiding cloth is via the pull-out of water conservancy diversion yardage roll, by the tensioning of described tension roller, mobile extremely described frame
On level table；The side setting of the described flow-guiding cloth on the corresponding level table of described three axle robert, described on mechanical hand
Glue dispensing valve is located at the surface of flow-guiding cloth.
Relevant content in technique scheme is explained as follows：
1. in such scheme, described magnetic powder cluth is connected with water conservancy diversion yardage roll rotating shaft transmission, therefore can be by adjusting magnetic
The magnetic force size of powder clutch, and then adjust the rotating speed of water conservancy diversion yardage roll rotating shaft, make the tension force of flow-guiding cloth keep constant.
2., in such scheme, described first sensor is used for the tension force of real-time monitoring flow-guiding cloth.First sensor electrically connects
Magnetic powder cluth（This magnetic powder cluth has a controller）, design whereby, when the tension force of flow-guiding cloth is too tight, magnetic powder can be passed through
Clutch improves the rotating speed of water conservancy diversion yardage roll rotating shaft；Conversely, when the tension force of flow-guiding cloth is too loose, just reducing turning of water conservancy diversion yardage roll rotating shaft
Speed.
3., in such scheme, described second sensor is used for the thickness of real-time monitoring water conservancy diversion yardage roll.Second sensor is electrically connected
Connect magnetic powder cluth, design whereby, when the thickness of water conservancy diversion yardage roll（Coil diameter）When tapering into, can be improved by magnetic powder cluth and lead
Spread the rotating speed of volume rotating shaft, to ensure the constant of flow-guiding cloth tension force, its principle is：Unwinding tension=braking torque/unreel radius.
Therefore the thickness with water conservancy diversion yardage roll diminishes, and accordingly reduces braking torque, you can obtain constant tension force.
4., in such scheme, by the cooperation of first, second sensor, the tension force of flow-guiding cloth can be made to keep constant, and permanent
Fixed tension value means that RO film roll is guaranteed around effect, is conducive to improving quality and the concordance of product.
5. in such scheme, described glue dispensing valve is located at the surface of flow-guiding cloth, with after placing RO film on flow-guiding cloth, right
RO film carries out encapsulating setting-out.
6., in such scheme, the rotating shaft of described water conservancy diversion yardage roll is an air-expanding shaft, and the outer peripheral face of this air-expanding shaft remains right
Laminating within water conservancy diversion yardage roll, synchronous all the time with the rotation of water conservancy diversion yardage roll to reach air-expanding shaft.The operation principle of described air-expanding shaft
It is for stretching water conservancy diversion yardage roll by air pressure by swollen for air-expanding shaft Peng.
7. in such scheme, described X-axis guide rail is provided with two, and two X-axis guide rails be arranged in parallel.To lift Y-axis guide rail, Z
Axis rail and the stability of glue dispensing valve movement on rack level table top, improve the precision of movement, and meet three axle robert
Rigid requirements.
8. in such scheme, the installing plate of described Y-axis connecting plate, described Z axis connecting plate and described glue dispensing valve respectively by
One servomotor drives.
Utility model works principle and advantage are as follows：
A kind of this utility model RO film automatic film rolling machine put film encapsulating unit, including automatically put water conservancy diversion yardage roll mechanism and from
Dynamic encapsulating mechanism；Automatically put water conservancy diversion yardage roll mechanism and include water conservancy diversion yardage roll and tension roller, the flow-guiding cloth warp of pull-out in water conservancy diversion yardage roll
Supported by tension roller tensioning；Tension roller is provided with first sensor, electrically connects magnetic powder cluth；Magnetic powder cluth and water conservancy diversion
Yardage roll rotating shaft transmission connects；Water conservancy diversion yardage roll is provided with a second sensor, also electrically connects described magnetic powder cluth；Automatic glue filling machine
Structure includes three axle robert and glue dispensing valve；Three axle robert includes X-axis guide rail, Y-axis guide rail and Z axis guide rail, and glue dispensing valve passes through peace
Dress plate is slideably positioned in Z axis guide rail, does the displacement of above-below direction in Z axis guide rail.After flow-guiding cloth is via the pull-out of water conservancy diversion yardage roll,
By the tensioning of tension roller, move to the level table of frame；The side setting of the corresponding flow-guiding cloth of three axle robert, machinery
Glue dispensing valve on hand is located at the surface of flow-guiding cloth.Compared to existing technologies, high degree of automation of the present utility model, prevents
Manually-operated many deficiencies.Stable tension force being obtained when rolling up RO film, thus ensure that winding effect, improve product
The quality of product and concordance, greatly reduce percent defective.U-shaped tree lace can be ensured, and the lines flow smoothly, well-balanced and smooth in encapsulating,
Do not have disconnected glue phenomenon, more can save the consumption of glue.
Brief description
Accompanying drawing 1 is the front view of this utility model embodiment；
Accompanying drawing 2 is the top view of this utility model embodiment；
Accompanying drawing 3 is the right view of this utility model embodiment；
Accompanying drawing 4 is the axonometric chart of this utility model embodiment；
Accompanying drawing 5 is the front view of this utility model embodiment automatic glue filling mechanism；
Accompanying drawing 6 is the right view of this utility model embodiment automatic glue filling mechanism；
Accompanying drawing 7 is the axonometric chart of this utility model embodiment automatic glue filling mechanism；
Accompanying drawing 8 is the principle schematic one of the glue dispensing valve drip irrigation tree lace of this utility model embodiment automatic glue filling mechanism；
Accompanying drawing 9 is the principle schematic two of the glue dispensing valve drip irrigation tree lace of this utility model embodiment automatic glue filling mechanism.
In the figures above：1. frame；2. water conservancy diversion yardage roll；3. tension roller；4. flow-guiding cloth；5. magnetic powder cluth；6. flatulence
Axle；7. glue dispensing valve；8.X axis rail；9. level table；10.Y axis rail；11.Y axle connecting plate；12.Z axis rail；13.Z axle is even
Fishplate bar；14. installing plates；15. servomotors；16. central canals；17.RO film；18. tree laces.
Specific embodiment
Below in conjunction with the accompanying drawings and embodiment is further described to this utility model：
Embodiment：Referring to shown in accompanying drawing 1 ~ 9, a kind of RO film automatic film rolling machine put film encapsulating unit, including a frame 1,
This frame 1 is provided with one and automatically puts water conservancy diversion yardage roll mechanism and an automatic glue filling mechanism；Wherein,
Described water conservancy diversion yardage roll mechanism of automatically putting includes water conservancy diversion yardage roll 2 and tension roller 3, described water conservancy diversion yardage roll 2 and described
Power cylinder 3 all rotates, along the short transverse of frame 1, the side being arranged at frame 1, and tension roller 3 is located at the upper of water conservancy diversion yardage roll 2
Side；In described water conservancy diversion yardage roll 2, the flow-guiding cloth 4 of pull-out supports via tension roller 3 tensioning, during this flow-guiding cloth 4 is rolled up by automatic film rolling
One rotating mechanism pull；
Also include magnetic powder cluth 5, this magnetic powder cluth 5, in frame 1, is connected with water conservancy diversion yardage roll 2 rotating shaft transmission, use
To control to adjust the rotating speed of water conservancy diversion yardage roll 2 rotating shaft, the tension force of flow-guiding cloth 4 is made to keep constant.
Described tension roller 3 is provided with first sensor（In figure is not drawn）, this first sensor leads for real-time monitoring
Spread 4 tension force.First sensor electrically connects described magnetic powder cluth 5, designs whereby, when the tension force of flow-guiding cloth 4 is too tight, can
Improve the rotating speed of water conservancy diversion yardage roll 2 rotating shaft by magnetic powder cluth 5；Conversely, when the tension force of flow-guiding cloth 4 is too loose, just reducing water conservancy diversion
The rotating speed of yardage roll 2 rotating shaft.
Described water conservancy diversion yardage roll 2 is provided with a second sensor（In figure is not drawn）, this second sensor is for real-time monitoring
The thickness of water conservancy diversion yardage roll 2.Second sensor electrically connect described magnetic powder cluth 5, design whereby, when water conservancy diversion yardage roll 2 thickness by
Gradual change hour, can improve the rotating speed of water conservancy diversion yardage roll 2 rotating shaft, to ensure the constant of flow-guiding cloth 4 tension force by magnetic powder cluth 5.
By the cooperation of first, second sensor, the tension force of flow-guiding cloth 4 can be made to keep constant, and constant tension value meaning
Taste RO film roll and is guaranteed around effect, is conducive to improving quality and the concordance of product.
Wherein, the rotating shaft of described water conservancy diversion yardage roll 2 is an air-expanding shaft 6, and the outer peripheral face of this air-expanding shaft 6 remains to flow-guiding cloth
Laminating within volume 2, synchronous all the time with the rotation of water conservancy diversion yardage roll 2 to reach air-expanding shaft 6.
Described automatic glue filling mechanism includes three axle robert and the glue dispensing valve on this mechanical hand 7；
Described three axle robert includes two X-axis guide rails be arrangeding in parallel 8, and this X-axis guide rail 8 is along the length of described frame 1
Direction is fixedly arranged on the level table 9 of frame 1；Also include a Y-axis guide rail 10, this Y-axis guide rail 10 is along the width side of described frame 1
To setting, the bottom of Y-axis guide rail 10 is slideably positioned in described X-axis guide rail 8 by a Y-axis connecting plate 11；Also include Z axis to lead
Rail 12, this Z axis guide rail 12 is set along the short transverse setting of described frame 1, being slided by a Z axis connecting plate 13 of Z axis guide rail 12
It is placed in described Y-axis guide rail 10；Described glue dispensing valve 7 is slideably positioned in described Z axis guide rail 12 by an installing plate 14, in Z axis
The displacement of above-below direction is done on guide rail 12；
Wherein, two X-axis guide rails 8 be arranged in parallel, to lift Y-axis guide rail 10, Z axis guide rail 12 and glue dispensing valve 7 in frame 1 water
The stability of movement in flat surface 9, improves the precision of movement, and meets the rigid requirements of three axle robert.
The installing plate 14 of described Y-axis connecting plate 11, described Z axis connecting plate 13 and described glue dispensing valve 7 is respectively by a servo
Motor 15 drives.Each servomotor 15 is controlled by a control unit of RO film automatic film rolling machine and carries out setting-out on RO film.
After described flow-guiding cloth 4 is via water conservancy diversion yardage roll 2 pull-out, by the tensioning of described tension roller 3, mobile extremely described frame
On 1 level table 9；The side setting of the described flow-guiding cloth 4 on the corresponding level table 9 of described three axle robert, on mechanical hand
Described glue dispensing valve 7 be located at flow-guiding cloth 4 surface, with when on flow-guiding cloth 4 place RO film 17 after, drip irrigation is carried out to RO film 17
Tree lace 18, such as Fig. 8,9, the rotating mechanism center of rotation pipe 16 of automatic film rolling machine, by flow-guiding cloth 4, RO film 17 and RO film 17
On tree lace 18 together on central canal 16, constitute RO film roll product.
A kind of this utility model RO film automatic film rolling machine put film encapsulating unit, including automatically put water conservancy diversion yardage roll mechanism and from
Dynamic encapsulating mechanism；Automatically put water conservancy diversion yardage roll mechanism and include water conservancy diversion yardage roll and tension roller, the flow-guiding cloth warp of pull-out in water conservancy diversion yardage roll
Supported by tension roller tensioning；Tension roller is provided with first sensor, electrically connects magnetic powder cluth；Magnetic powder cluth and water conservancy diversion
Yardage roll rotating shaft transmission connects；Water conservancy diversion yardage roll is provided with a second sensor, also electrically connects described magnetic powder cluth；Automatic glue filling machine
Structure includes three axle robert and glue dispensing valve；Three axle robert includes X-axis guide rail, Y-axis guide rail and Z axis guide rail, and glue dispensing valve passes through peace
Dress plate is slideably positioned in Z axis guide rail, does the displacement of above-below direction in Z axis guide rail.After flow-guiding cloth is via the pull-out of water conservancy diversion yardage roll,
By the tensioning of tension roller, move to the level table of frame；The side setting of the corresponding flow-guiding cloth of three axle robert, machinery
Glue dispensing valve on hand is located at the surface of flow-guiding cloth.Compared to existing technologies, high degree of automation of the present utility model, prevents
Manually-operated many deficiencies.Stable tension force being obtained when rolling up RO film, thus ensure that winding effect, improve product
The quality of product and concordance, greatly reduce percent defective.U-shaped tree lace can be ensured, and the lines flow smoothly, well-balanced and smooth in encapsulating,
Do not have disconnected glue phenomenon, more can save the consumption of glue.
Above-described embodiment is only that technology design of the present utility model and feature are described, its object is to allow and is familiar with technique
Personage will appreciate that content of the present utility model and implement according to this, protection domain of the present utility model can not be limited with this.
All equivalence changes made according to this utility model spirit or modification, all should cover protection domain of the present utility model it
Interior.
Claims (4)
1. a kind of RO film automatic film rolling machine put film encapsulating unit it is characterised in that：Including a frame, this frame is provided with one certainly
Move and put water conservancy diversion yardage roll mechanism and an automatic glue filling mechanism；Wherein,
Described water conservancy diversion yardage roll mechanism of automatically putting includes water conservancy diversion yardage roll and tension roller, and described water conservancy diversion yardage roll and described tension roller are equal
Short transverse along frame rotates the side being arranged at frame, and tension roller is located at the top of water conservancy diversion yardage roll；Described flow-guiding cloth
In volume, the flow-guiding cloth of pull-out supports via tension roller tensioning, and the rotating mechanism during this flow-guiding cloth is rolled up by automatic film rolling pulls；
Described tension roller is provided with first sensor, and this first sensor electrically connects a magnetic powder cluth；Described magnetic powder clutched
Device is in frame, and is connected with water conservancy diversion yardage roll rotating shaft transmission；It is additionally provided with a second sensor, this second on described water conservancy diversion yardage roll
Sensor also electrically connects described magnetic powder cluth；
Described automatic glue filling mechanism includes three axle robert and the glue dispensing valve on this mechanical hand；
Described three axle robert includes at least one X-axis guide rail, and this X-axis guide rail is fixedly arranged on frame along the length direction of described frame
Level table on；Also include a Y-axis guide rail, this Y-axis guide rail is along the width setting of described frame, the bottom of Y-axis guide rail
It is slideably positioned in described X-axis guide rail by a Y-axis connecting plate；Also include a Z axis guide rail, this Z axis guide rail is along described frame
Short transverse is arranged, being slideably positioned in described Y-axis guide rail by a Z axis connecting plate of Z axis guide rail；Described glue dispensing valve passes through one
Installing plate is slideably positioned in the displacement doing above-below direction in described Z axis guide rail in Z axis guide rail；
After described flow-guiding cloth is via the pull-out of water conservancy diversion yardage roll, by the tensioning of described tension roller, the mobile level to described frame
On table top；The side setting of the described flow-guiding cloth on the corresponding level table of described three axle robert, the described dispensing on mechanical hand
Valve is located at the surface of flow-guiding cloth.
2. according to claim 1 put film encapsulating unit it is characterised in that：The rotating shaft of described water conservancy diversion yardage roll is a flatulence
Axle, the outer peripheral face of this air-expanding shaft remains to the laminating within water conservancy diversion yardage roll, to reach the rotation of air-expanding shaft and water conservancy diversion yardage roll
All the time synchronous.
3. according to claim 1 put film encapsulating unit it is characterised in that：Described X-axis guide rail is provided with two, and two X-axis
Guide rail parallel is arranged.
4. according to claim 1 put film encapsulating unit it is characterised in that：Described Y-axis connecting plate, described Z axis connecting plate
And the installing plate of described glue dispensing valve is respectively driven by a servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621016101.9U CN205973118U (en) | 2016-08-31 | 2016-08-31 | Automatic rolling film machine's of RO membrane puts membrane encapsulating unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621016101.9U CN205973118U (en) | 2016-08-31 | 2016-08-31 | Automatic rolling film machine's of RO membrane puts membrane encapsulating unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205973118U true CN205973118U (en) | 2017-02-22 |
Family
ID=58039689
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621016101.9U Expired - Fee Related CN205973118U (en) | 2016-08-31 | 2016-08-31 | Automatic rolling film machine's of RO membrane puts membrane encapsulating unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205973118U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106219278A (en) * | 2016-08-31 | 2016-12-14 | 苏州迈硕自动化设备有限公司 | RO film automatic film rolling machine put film encapsulating unit |
-
2016
- 2016-08-31 CN CN201621016101.9U patent/CN205973118U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106219278A (en) * | 2016-08-31 | 2016-12-14 | 苏州迈硕自动化设备有限公司 | RO film automatic film rolling machine put film encapsulating unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170222 Termination date: 20190831 |