CN208051355U - Skylight guide rail automatic punching production line - Google Patents
Skylight guide rail automatic punching production line Download PDFInfo
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- CN208051355U CN208051355U CN201820253174.2U CN201820253174U CN208051355U CN 208051355 U CN208051355 U CN 208051355U CN 201820253174 U CN201820253174 U CN 201820253174U CN 208051355 U CN208051355 U CN 208051355U
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- production line
- automated production
- line apparatus
- processing district
- clamping jaw
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Abstract
The utility model is related to skylight guide rail automatic punching production lines, including the first transfer robot, the second transfer robot, linear axis, feeding automated production line apparatus, automatic stamping production line device, drilling automated production line apparatus, chamfering automated production line apparatus, polishing automated production line apparatus, blanking automated production line apparatus.It the advantage is that, the form carried using transfer robot substitutes traditional artificial carrying completely, realizes intelligent, Unmanned operation;Using the mating different terminal-collecting machine of a variety of transfer robots, the different product of different length is can adapt to, the utilization rate of production line is improved, reduces the idleness of production line;Using modular loading and unloading form, it is readily transported and puts;After feeding, operation hours can be improved without artificial link with continuous production, improve production efficiency;By the automated production of this production line, production cost is reduced, the competitiveness of product is improved.
Description
Technical field
The utility model is related to vehicle dormer window guide rail production technical field more particularly to a kind of skylight guide rail automatic punchings
Production line.
Background technology
Currently, with the development of automation equipment in factory, from raw material to product, automation all is being done step-by-step.Automation
The demand of product is constantly improving, and the generation for being really not necessarily to the automation equipment of manpower intervention realizes automation industry
Huge impact, substantially increases production efficiency.
There are some defects for existing automatic production line:
1) complete process can not be carried out to product, after completion of processing, it is still necessary to manually be carried out by hand to product
Polishing;
2) in process, there is still a need for human assistances for some links, and processing materials can not be accurately positioned;
3) it in charging, needs manually to be put into material one by one on transmission feeder, can not effectively carry out continuous
Production;
4) robot needed for automated production, front end can only a kind of mating tool, cause production line that can not adapt to more
Kind product, to influence the utilization rate of production line.
Therefore, there is an urgent need for one kind can continuous production be suitable for (including the punching of complete material process without human assistance
Pressure, punching, polishing), production line use ratio is improved, production line is made to adapt to the automatic production line of multiple product production, and it is current
It is had not been reported about this automatic production line.
Invention content
The purpose of this utility model is to be directed to deficiency in the prior art, provides a kind of skylight guide rail automatic punching production
Line.
To achieve the above object, the technical scheme adopted by the utility model is that:
Skylight guide rail automatic punching production line, including the first transfer robot, the second transfer robot, linear axis, on
Expect automated production line apparatus, automatic stamping production line device, punching automated production line apparatus, chamfering automatic production line
Device, polishing automated production line apparatus, blanking automated production line apparatus;
First transfer robot, second transfer robot, the linear axis, the feeding automatic production line
Device, the automatic stamping production line device, the punching automated production line apparatus, the polishing automated production are traditional thread binding
It sets, be electrically connected between the chamfering automated production line apparatus, the blanking automated production line apparatus;
The linear axis includes the first processing district, the second processing district, and first processing district connects with second processing district
It connects;
The feeding automated production line apparatus, the automatic stamping production line device and the punching automated production
Line apparatus is arranged in first processing district side of the linear axis, the chamfering automated production line apparatus, the polishing
Automated production line apparatus and the blanking automated production line apparatus are arranged in second processing district one of the linear axis
Side;
First transfer robot is arranged on the linear axis of first processing district, and in first processing
Move back and forth on the linear axis in area;
Second transfer robot is arranged on the linear axis of second processing district, and in second processing
Move back and forth on the linear axis in area.
Preferably, first transfer robot includes robot body, claw, clamping jaw terminal-collecting machine, clamping jaw controller, institute
Claw to be stated to be arranged in the front end of the robot body, the clamping jaw terminal-collecting machine is removably disposed in the front end of the claw,
The clamping jaw controller is arranged in the upper end of the robot body.
Preferably, the robot body is six-joint robot.
Preferably, the claw is to start claw.
Preferably, second transfer robot includes robot body, claw, clamping jaw terminal-collecting machine, clamping jaw controller, institute
Claw to be stated to be arranged in the front end of the robot body, the clamping jaw terminal-collecting machine is removably disposed in the front end of the claw,
The clamping jaw controller is arranged in the upper end of the robot body.
Preferably, the robot body is six-joint robot.
Preferably, the claw is air-actuated jaw.
Preferably, the polishing automated production line apparatus includes positioning device, grinding device, clamping jaw terminal-collecting machine, described
Clamping jaw terminal-collecting machine is arranged in the lower part of the positioning device, and the grinding device is symmetricly set on the both sides of the positioning device.
Preferably, it is provided with and puts on the linear axis of first processing district with the junction of second processing district
Set plate.
Preferably, the punching automated production line apparatus is symmetricly set on the linear axis of first processing district
Both sides.
The utility model is had the following technical effect that compared with prior art using above technical scheme:
The skylight guide rail automatic punching production line of the utility model, tradition is substituted using the form of Manipulator Transportation completely
Artificial carrying, realize intelligent, Unmanned operation;Using the mating different terminal-collecting machine of a variety of manipulators, difference can adapt to
The different product of length improves the utilization rate of production line, reduces the idleness of production line;Using modular loading and unloading form,
It is readily transported and puts;After feeding, operation hours can be improved without artificial link with continuous production, improve production
Efficiency;Nothing is directly connected between each device, can be independently serviced to the device to need repairing, and maintenance time is reduced;Pass through
The automated production of this production line improves each equipment operating efficiency, improves operation hours, improves production efficiency, substantially drops
Low human cost improves the competitiveness of product to reduce production cost.
Description of the drawings
Fig. 1 is the vertical view of the skylight guide rail automatic punching production line of a preferred embodiment of the utility model.
Fig. 2 is the schematic diagram of the first transfer robot of a preferred embodiment of the utility model.
Fig. 3 is the schematic diagram of the second transfer robot of a preferred embodiment of the utility model.
Fig. 4 is the vertical view of the polishing automated production line apparatus of a preferred embodiment of the utility model.
Fig. 5 is the stereogram of the polishing automated production line apparatus of a preferred embodiment of the utility model.
Reference numeral therein is:First transfer robot 1;Second transfer robot 2;Linear axis 3;The automatic metaplasia of feeding
Producing line device 4;Automatic stamping production line device 5;Punching automated production line apparatus 6;Polishing automated production line apparatus 7;
Chamfering automated production line apparatus 8;Blanking automated production line apparatus 9;Placement plate 10;Robot body 101;Claw 102;Folder
Pawl terminal-collecting machine 103;Clamping jaw controller 104;Robot body 201;Claw 202;Clamping jaw terminal-collecting machine 203;Clamping jaw controller 204;
Positioning device 701;Grinding device 702;Clamping jaw terminal-collecting machine 703;First processing district A;Second processing district B.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
It clearly and completely describes, it is clear that described embodiments are only a part of the embodiments of the present invention, rather than whole implementation
Example.Based on the embodiments of the present invention, those of ordinary skill in the art institute under the premise of not making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
It should be noted that in the absence of conflict, the feature in the embodiments of the present invention and embodiment can
To be combined with each other.
The utility model is described in further detail in the following with reference to the drawings and specific embodiments, but not as the utility model
It limits.
One preferred embodiment of the utility model, as described in Figure 1, skylight guide rail automatic punching production line, including
First transfer robot 1, the second transfer robot 2, linear axis 3, feeding automated production line apparatus 4, punching automation production
Line apparatus 5, punching automated production line apparatus 6, polishing automated production line apparatus 7, chamfering automated production line apparatus 8, under
Expect automated production line apparatus 9, placement plate 10.
First transfer robot 1, the second transfer robot 2, linear axis 3, feeding automated production line apparatus 4, punching press are certainly
Dynamicization product line device 5, punching automated production line apparatus 6, polishing automated production line apparatus 7, chamfering automatic production line
It is electrically connected between device 8, blanking automated production line apparatus 9.
Linear axis 3 includes the first processing district A and the second processing district B, the first processing district A and the second processing district B of linear axis 3
Intersection be provided with placement plate 10.
First transfer robot 1, feeding automated production line apparatus 4, automatic stamping production line device 5, punching are automatic
Change the setting of product line device 6 in the first processing district sides A, the second transfer robot 2, polishing automated production line apparatus 7, chamfering
Automated production line apparatus 8, blanking automated production line apparatus 9 are arranged in the second processing district sides B.
First transfer robot 1 is arranged on the linear axis 3 of the first processing district A, and can be moved back on linear axis 3
It is dynamic.
Feeding automated production line apparatus 4 is symmetricly set on Press Automatic Produce Line device 5 positioned at the first processing district A's
The left and right sides of linear axis 3, and positioned at one end far from the second processing district B of the first processing district A;Punching automated production is traditional thread binding
Set 6 left and right sides for being symmetricly set on linear axis 3 positioned at the first processing district A, and positioned at the first processing district A close to second plus
One end of work area B.
Further, feeding automated production line apparatus 4 can be arranged according to site factors in one end of linear axis 3, nothing
It must be symmetrical arranged with Press Automatic Produce Line device 5.
Further, feeding automatic production line device 4 is modularization stock box.
Further, automatic stamping production line device 5 is press machine or punching machine, and punching automated production line apparatus 6 is
Perforating press.
It is possible to further which according to production needs, a punching automated production line apparatus 6 includes multiple perforating press.
Second transfer robot 2 is arranged on the linear axis 3 of the second processing district B, and can be moved back on linear axis 3
It is dynamic.
Polishing automatic production device 7 and chamfering automatic production device 8 are symmetricly set on positioned at the straight of the second processing district B
The left and right sides of spool 3, and positioned at the second processing district B close to one end of the first processing district A;Blanking automatic production device 9 is set
It sets in the side of the linear axis 3 positioned at the second processing district B, and is located at the one end of the second processing district B far from the first processing district A.
Further, blanking automatic production device 9 can be arranged arbitrary in the left and right of linear axis 3 according to site factors
Side, or be arranged in one end of linear axis 3.
Further, blanking automated production line apparatus 9 is modularization stock box.
Further, chamfering automated production line apparatus 8 is beveler.
As shown in Fig. 2, the first transfer robot 1 includes robot body 101, claw 102, clamping jaw terminal-collecting machine 103, clamping jaw
Controller 104, claw 102 are arranged in 101 front end of robot body, before clamping jaw terminal-collecting machine 103 is removably disposed in claw 102
End, clamping jaw controller 104 are arranged in the upper end of robot body 101.
Further, robot body 101 is four axis robots or six-joint robot, wherein it is preferred that six axis machines
People.
Further, claw 102 is air-actuated jaw.
Further, according to the needs of different product size, the clamping jaw terminal-collecting machine 103 for adapting to product size can be replaced.
Using above-mentioned technical proposal, the first transfer robot 1 is six-joint robot, working range compared with the four axis machine National People's Congress,
Production is adapted to need.
As shown in figure 3, the second transfer robot 2 includes robot body 201, claw 202, clamping jaw terminal-collecting machine 203, clamping jaw
Controller 204, claw 202 are arranged in 201 front end of robot body, before clamping jaw terminal-collecting machine 203 is removably disposed in claw 202
End, clamping jaw controller 204 are arranged in the upper end of robot body 201.
Further, robot body 201 is four axis robots or six-joint robot, wherein it is preferred that six axis machines
People.
Further, claw 202 is air-actuated jaw.
Further, according to the needs of different product size, the clamping jaw terminal-collecting machine 203 for adapting to product size can be replaced.
Using above-mentioned technical proposal, the second transfer robot 2 is six-joint robot, working range compared with the four axis machine National People's Congress,
Production is adapted to need.
Further, the first transfer robot 1 and the second transfer robot 2 can be six-joint robot, or can be equal
For four axis robots or one be six-joint robot, another be four axis robots, can be carried out freely according to production needs
Collocation improves working efficiency, balanced production cost.
As shown in Figures 4 and 5, polishing automated production line apparatus 7 includes positioning device 701, grinding device 702, jaw end
Device 703 is picked up, positioning device 701 is fixedly mounted on a mounting platform, on the mounting platform of 701 lower part of positioning device there are one tools
Groove, clamping jaw terminal-collecting machine 703 are arranged in 701 lower part of positioning device, and can be freely movable in the groove of mounting platform, jaw end
It picks up device 703 and is fixedly arranged at the front end with grinding device, grinding device 702 is arranged at the both ends of positioning device 701 and is mounted on mounting platform
On.
Further, grinding device 702 is sander.
The operational process of the skylight guide rail automatic punching production line of this preferred embodiment is as follows.
Power on, make skylight guide rail automatic punching production line start, and by control system set operation program with
And time interval.
First process:The feeding automated production line apparatus 4 of heap full with substance is placed on the one of the first processing district A
Material, is transported to the position closer from the first transfer robot 1 by end;First transfer robot 1 rotates, clamping jaw controller
104 control claws 102 and clamping jaw terminal-collecting machine 103 clamp material, and material is sent to automatic stamping production line device 5;First
Material is placed in automatic stamping production line device 5 by transfer robot 1, and the first transfer robot 1 is withdrawn, punching automation
Product line device 5 carries out punching press to material;After punching press, the first transfer robot 1 clamps material again;First transfer machine
People 1 moves on the linear axis 3 of the first processing district A, is moved to punching automated production line apparatus 6 and is punched out;Punching
After the completion, the first transfer robot 1 moves at placement plate 10, and material is placed in placement plate 10 by the first transfer robot 1
Afterwards, initial position is returned, and is processed next time.
Second process:Second transfer robot 2 moves at placement plate 10, and clamping jaw controller 204 controls claw
202 and clamping jaw terminal-collecting machine 203 clamp material, and material is sent to polishing automated production line apparatus 7;Second transfer robot 2
Material is placed in polishing automated production line apparatus 7, the second transfer robot 2 is withdrawn;Positioning device 701 is wanted according to position
It asks, material is fixed on specific position;Grinding device 702 carries out grinding process to material both sides, and 703 front end of clamping jaw terminal-collecting machine is solid
There are grinding device, clamping jaw terminal-collecting machine 703 to carry out grinding process to material front surely;After polishing, clamping jaw terminal-collecting machine 703 is put down
Material, the second transfer robot 2 clamp material;Second transfer robot 2 send material to chamfering automated production line apparatus 8;
Material is placed in chamfering automated production line apparatus 8 by the second transfer robot 2, and the second transfer robot 2 is withdrawn;Chamfering is certainly
Dynamicization product line device 8 carries out chamfered to material;After chamfered, the second transfer robot 2 clamps material again,
And moved on linear axis 3, blanking automated production line apparatus 9 is moved to, it is traditional thread binding that material is placed on blanking automated production
It sets on 9;After material is placed on blanking automated production line apparatus 9 by the second transfer robot 2, initial position is returned, is gone forward side by side
Row is processed next time.
It should be noted that can be required according to Product Process, change processing technology sequence, i.e. the second process can be with
For:Second transfer robot 2 moves at placement plate 10, and clamping jaw controller 204 controls claw 202 and clamping jaw terminal-collecting machine 203
Material is clamped, and material is sent to chamfering automated production line apparatus 8;Material is placed on chamfering certainly by the second transfer robot 2
In dynamicization product line device 8, the second transfer robot 2 is withdrawn;Chamfering automated production line apparatus 8 carries out at chamfering material
Reason;After chamfered, the second transfer robot 2 clamps material again, and material is sent to polishing automated production line apparatus 7;
Material is placed in polishing automated production line apparatus 7 by the second transfer robot 2, and the second transfer robot 2 is withdrawn;Positioning dress
701 are set according to status requirement, material is fixed on specific position;Grinding device 702 carries out grinding process, clamping jaw to material both sides
Terminal-collecting machine 703 is fixedly arranged at the front end with grinding device, and clamping jaw terminal-collecting machine 703 carries out grinding process to material front;After polishing, folder
Pawl terminal-collecting machine 703 puts down material, and the second transfer robot 2 clamps material, and is moved on linear axis 3, and it is automatic to move to blanking
Change product line device 9, material is placed on blanking automated production line apparatus 9;Material is placed on by the second transfer robot 2
After on blanking automated production line apparatus 9, initial position is returned to, and processed next time.
After the materiel machining of feeding automated production line apparatus 4, using fork truck by the feeding of new heap full with substance
Automated production line apparatus 4 is transported to the first processing district A, and removes empty feeding automated production line apparatus 4;When blanking is automatic
After change product line device 9 piles with the material machined, the blanking automated production line apparatus 9 of heap full with substance is moved using fork truck
It is dynamic, and empty blanking automated production line apparatus 9 is transported to the second processing district B.
So far, be above the utility model skylight guide rail automatic punching production line a complete processing flow.
The foregoing is merely the utility model preferred embodiment, be not intended to limit the utility model embodiment and
Protection domain should can appreciate that all in the utility model specification and diagram to those skilled in the art
Hold made equivalent replacement and obviously change obtained scheme, the protection model of the utility model should all be included in
In enclosing.
Claims (10)
1. a kind of skylight guide rail automatic punching production line, which is characterized in that including the first transfer robot (1), the second transfer
Robot (2), linear axis (3), feeding automated production line apparatus (4), automatic stamping production line device (5), punching are automatic
Change product line device (6), polishing automated production line apparatus (7), chamfering automated production line apparatus (8), the automatic metaplasia of blanking
Producing line device (9);
First transfer robot (1), second transfer robot (2), the linear axis (3), feeding automation
Product line device (4), the punching automated production line apparatus (6), described is beaten the automatic stamping production line device (5)
Grind automated production line apparatus (7), the chamfering automated production line apparatus (8), the blanking automated production line apparatus (9)
Between be electrically connected;
The linear axis (3) includes the first processing district (A), the second processing district (B), first processing district
(A) connect with second processing district (B);
The feeding automated production line apparatus (4), the automatic stamping production line device (5) and the automatic metaplasia of the punching
Producing line device (6) is arranged in the first processing district (A) side of the linear axis (3), and the chamfering automated production is traditional thread binding
(8), the polishing automated production line apparatus (7) and the blanking automated production line apparatus (9) is set to be arranged in the straight line
The second processing district (B) side of axis (3);
First transfer robot (1) is arranged on the linear axis (3) of first processing district (A), and described the
Move back and forth on the linear axis (3) of one processing district (A);
Second transfer robot (2) is arranged on the linear axis (3) of second processing district (B), and described the
Move back and forth on the linear axis (3) of two processing districts (B).
2. skylight guide rail automatic punching production line according to claim 1, which is characterized in that the first transfer machine
People (1) includes robot body (101), claw (102), clamping jaw terminal-collecting machine (103), clamping jaw controller (104), the claw
(102) it is arranged in the front end of the robot body (101), the clamping jaw terminal-collecting machine (103) is removably disposed in the card
The front end of pawl (102), upper end of clamping jaw controller (104) setting in the robot body (101).
3. skylight guide rail automatic punching production line according to claim 2, which is characterized in that the robot body
(101) it is six-joint robot.
4. skylight guide rail automatic punching production line according to claim 2, which is characterized in that the claw (102) is
Air-actuated jaw.
5. skylight guide rail automatic punching production line according to claim 1, which is characterized in that the second transfer machine
People (2) includes robot body (201), claw (202), clamping jaw terminal-collecting machine (203), clamping jaw controller (204), the claw
(202) it is arranged in the front end of the robot body (201), the clamping jaw terminal-collecting machine (203) is removably disposed in the card
The front end of pawl (202), upper end of clamping jaw controller (204) setting in the robot body (201).
6. skylight guide rail automatic punching production line according to claim 5, which is characterized in that the robot body
(201) it is six-joint robot.
7. skylight guide rail automatic punching production line according to claim 5, which is characterized in that the claw (202) is
Air-actuated jaw.
8. skylight guide rail automatic punching production line according to claim 1, which is characterized in that the automatic metaplasia of polishing
Producing line device (7) includes positioning device (701), grinding device (702), clamping jaw terminal-collecting machine (703), the clamping jaw terminal-collecting machine
(703) it is arranged in the lower part of the positioning device (701), the grinding device (702) is symmetricly set on the positioning device
(701) both sides.
9. skylight guide rail automatic punching production line according to claim 1, which is characterized in that in first processing district
(A) and it is provided with placement plate (10) on the linear axis (3) of the intersection of second processing district (B).
10. skylight guide rail automatic punching production line according to claim 1, which is characterized in that the punching automation
Product line device (6) is symmetricly set on the both sides of the linear axis (3) of first processing district (A).
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CN201820253174.2U CN208051355U (en) | 2018-02-12 | 2018-02-12 | Skylight guide rail automatic punching production line |
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CN201820253174.2U CN208051355U (en) | 2018-02-12 | 2018-02-12 | Skylight guide rail automatic punching production line |
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ID=63990481
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110103034A (en) * | 2019-06-14 | 2019-08-09 | 宁波运生电气科技有限公司 | A kind of automation milling of vehicle dormer window guide rail, cleaning assembly line and working method |
CN110153809A (en) * | 2019-05-24 | 2019-08-23 | 广义智能智造(深圳)有限公司 | A kind of complete flexible technique for grinding of moving axis automatic positioning of automobile |
CN114044351A (en) * | 2021-11-30 | 2022-02-15 | 珠海格力智能装备有限公司 | Automatic production system and method for intelligent door lock panel |
-
2018
- 2018-02-12 CN CN201820253174.2U patent/CN208051355U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110153809A (en) * | 2019-05-24 | 2019-08-23 | 广义智能智造(深圳)有限公司 | A kind of complete flexible technique for grinding of moving axis automatic positioning of automobile |
CN110103034A (en) * | 2019-06-14 | 2019-08-09 | 宁波运生电气科技有限公司 | A kind of automation milling of vehicle dormer window guide rail, cleaning assembly line and working method |
CN110103034B (en) * | 2019-06-14 | 2024-04-12 | 宁波运生电气科技有限公司 | Automatic milling and cleaning assembly line for automobile skylight guide rail and working method |
CN114044351A (en) * | 2021-11-30 | 2022-02-15 | 珠海格力智能装备有限公司 | Automatic production system and method for intelligent door lock panel |
CN114044351B (en) * | 2021-11-30 | 2023-05-26 | 珠海格力智能装备有限公司 | Automatic production system and method for intelligent door lock panel |
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