CN208051355U - Skylight guide rail automatic punching production line - Google Patents

Abstract

The utility model relates to an automatic punching production line for skylight guide rails, comprising a first transfer robot, a second transfer robot, a linear axis, an automatic feeding production line device, an automatic punching production line device, an automatic drilling production line device, an automatic chamfering production line device, Grinding automatic production line device, automatic cutting production line device. Its advantage is that it completely replaces the traditional manual handling by using the transfer robot to realize intelligent and unmanned operation; it uses a variety of transfer robots to match different end pickers, which can adapt to different products of different lengths and improve the production line. The utilization rate of the production line is reduced, and the idle rate of the production line is reduced; the modularized loading and unloading form is convenient for transportation and placement; after one loading, continuous production can be performed without manual links, which improves the equipment running time and production efficiency; through the production line Automated production reduces production costs and improves product competitiveness.

Description

Skylight rail automatic punching production line

technical field

The utility model relates to the technical field of automobile sunroof guide rail production, in particular to an automatic punching production line for sunroof guide rails.

Background technique

At present, with the development of factory automation equipment, automation is being gradually realized from raw materials to products. The demand for automation products is constantly increasing, and the emergence of automation equipment that truly does not require manual intervention has achieved a huge impact on the automation industry and greatly improved production efficiency.

There are some defects in the existing automated production line:

1) The complete processing process of the product cannot be carried out. After the processing is completed, the product still needs to be manually polished;

2) In the process of processing, some links still need manual assistance, and it is impossible to accurately locate the processed materials;

3) When feeding materials, it is necessary to manually put the materials one by one on the transmission feeder, which cannot effectively carry out continuous production;

4) The front end of the robot required for automated production can only be equipped with one tool, which makes the production line unable to adapt to a variety of products, thereby affecting the utilization rate of the production line.

Therefore, there is an urgent need for an automatic production line capable of continuous production without manual assistance, suitable for complete material processing (including stamping, punching, grinding), improving production line utilization, and making the production line adapt to the production of multiple products. A kind of automated production line has not been reported yet.

Contents of the invention

The purpose of the utility model is to provide an automatic punching production line for skylight guide rails aiming at the deficiencies in the prior art.

In order to achieve the above object, the technical scheme that the utility model takes is:

Skylight rail automatic punching production line, including the first transfer robot, the second transfer robot, linear axis, automatic feeding production line device, stamping automatic production line device, punching automatic production line device, chamfering automatic production line device, grinding automatic production line device , Unloading automatic production line device;

The first transfer robot, the second transfer robot, the linear axis, the automatic feeding production line device, the automatic stamping production line device, the automatic punching production line device, and the automatic grinding production line device , the chamfering automatic production line device and the automatic blanking production line device are electrically connected;

The linear axis includes a first processing area and a second processing area, the first processing area is connected to the second processing area;

The automatic feeding production line device, the automatic punching production line device and the automatic punching production line device are arranged on the side of the first processing area of the linear axis, the automatic chamfering production line device, the automatic grinding The production line device and the automatic blanking production line device are arranged on the side of the second processing area of the linear axis;

The first transfer robot is arranged on the linear axis of the first processing area, and moves back and forth on the linear axis of the first processing area;

The second transfer robot is arranged on the linear axis of the second processing area, and moves back and forth on the linear axis of the second processing area.

Preferably, the first transfer robot includes a robot body, claws, a gripper end effector, and a gripper controller, the grippers are arranged at the front end of the robot body, and the gripper end effector is detachable The gripper controller is arranged at the upper end of the main body of the robot.

Preferably, the main body of the robot is a six-axis robot.

Preferably, the claw is an activation claw.

Preferably, the second transfer robot includes a robot body, claws, a gripper end effector, and a gripper controller, the grippers are arranged at the front end of the robot body, and the gripper end effector is detachable The gripper controller is arranged at the upper end of the main body of the robot.

Preferably, the main body of the robot is a six-axis robot.

Preferably, the claw is a pneumatic claw.

Preferably, the grinding automatic production line device includes a positioning device, a grinding device, and a jaw end picker, the jaw end picker is arranged at the lower part of the positioning device, and the grinding device is symmetrically arranged at the bottom of the positioning device. sides.

Preferably, a placing plate is arranged on the linear axis at the junction of the first processing area and the second processing area.

Preferably, the automatic punching production line device is arranged symmetrically on both sides of the linear axis in the first processing area.

The utility model adopts the above technical scheme, and compared with the prior art, it has the following technical effects:

The automatic punching production line of the skylight guide rail of the utility model completely replaces the traditional manual handling in the form of manipulator handling, and realizes intelligent and unmanned operation; it adopts a variety of manipulators to match different end pickers, and can adapt to different products of different lengths , improve the utilization rate of the production line, reduce the idle rate of the production line; use the modularized loading and unloading form, which is convenient for transportation and placement; after one loading, continuous production can be performed without manual links, which can increase the running time of equipment and improve production efficiency; There is no direct connection between the devices, and the devices that need to be repaired can be repaired separately to reduce the maintenance time; through the automatic production of this production line, the operating efficiency of each device can be improved, the operating time of the equipment can be improved, the production efficiency can be improved, and the labor cost can be greatly reduced. Production costs, improve product competitiveness.

Description of drawings

Fig. 1 is a top view of an automatic punching production line for sunroof guide rails in a preferred embodiment of the present invention.

Fig. 2 is a schematic diagram of a first transfer robot in a preferred embodiment of the present invention.

Fig. 3 is a schematic diagram of a second transfer robot in a preferred embodiment of the present invention.

Fig. 4 is a top view of a polishing automatic production line device in a preferred embodiment of the present invention.

Fig. 5 is a perspective view of a polishing automatic production line device in a preferred embodiment of the present invention.

The reference signs are: the first transfer robot 1; the second transfer robot 2; the linear axis 3; the automatic feeding production line device 4; the stamping automatic production line device 5; the punching automatic production line device 6; the grinding automatic production line device 7 Automatic chamfering production line device 8; Automatic blanking production line device 9; Placement plate 10; Robot main body 101; End picker 203; jaw controller 204; positioning device 701; grinding device 702; jaw end picker 703; first processing area A; second processing area B.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments . Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the utility model.

A preferred embodiment of the present utility model, as shown in Figure 1, the skylight guide rail automatic punching production line includes a first transfer robot 1, a second transfer robot 2, a linear axis 3, a feeding automatic production line device 4, a stamping Automatic production line device 5 , punching automatic production line device 6 , grinding automatic production line device 7 , chamfering automatic production line device 8 , blanking automatic production line device 9 , and placing board 10 .

The first transfer robot 1, the second transfer robot 2, the linear axis 3, the automatic feeding production line device 4, the stamping automatic production line device 5, the punching automatic production line device 6, the grinding automatic production line device 7, the chamfering automatic production line device 8 , and automatic blanking production line devices 9 are electrically connected.

The linear axis 3 includes a first processing area A and a second processing area B, and a placing plate 10 is provided at the junction of the first processing area A and the second processing area B of the linear axis 3 .

The first transfer robot 1, the automatic feeding production line device 4, the stamping automatic production line device 5, and the punching automatic production line device 6 are arranged on the side of the first processing area A, and the second transfer robot 2, the grinding automatic production line device 7, the pouring The corner automatic production line device 8 and the blanking automatic production line device 9 are arranged on the side of the second processing area B.

The first transfer robot 1 is arranged on the linear axis 3 located in the first processing area A, and can move back and forth on the linear axis 3 .

The feeding automatic production line device 4 and the stamping automatic production line device 5 are symmetrically arranged on the left and right sides of the linear axis 3 in the first processing area A, and are located at the end of the first processing area A away from the second processing area B; punching automation The production line device 6 is symmetrically arranged on the left and right sides of the linear axis 3 in the first processing area A, and is located at one end of the first processing area A close to the second processing area B.

Further, the feeding automatic production line device 4 can be arranged at one end of the linear axis 3 according to site factors, and does not need to be symmetrically arranged with the stamping automatic production line device 5 .

Further, the loading automatic production line device 4 is a modular stacker.

Further, the stamping automatic production line device 5 is a punching machine or a punching machine, and the punching automatic production line device 6 is a punching machine.

Further, according to production needs, one automatic punching production line device 6 includes multiple punching machines.

The second transfer robot 2 is arranged on the linear axis 3 located in the second processing area B, and can move back and forth on the linear axis 3 .

The grinding automatic production device 7 and the chamfering automatic production device 8 are symmetrically arranged on the left and right sides of the linear axis 3 in the second processing area B, and are located at the end of the second processing area B close to the first processing area A; the automatic production of blanking The device 9 is arranged on one side of the linear axis 3 of the second processing area B, and is located at the end of the second processing area B away from the first processing area A.

Further, the unloading automatic production device 9 can be set on either the left or right side of the linear axis 3 or at one end of the linear axis 3 according to site factors.

Further, the unloading automatic production line device 9 is a modular stacker.

Further, the chamfering automatic production line device 8 is a chamfering machine.

As shown in Figure 2, the first transfer robot 1 includes a robot main body 101, a jaw 102, a jaw end picker 103, and a jaw controller 104. The jaw 102 is arranged at the front end of the robot main body 101, and the jaw end picker 103 It is detachably arranged at the front end of the gripper 102 , and the gripper controller 104 is arranged at the upper end of the robot main body 101 .

Further, the robot main body 101 is a four-axis robot or a six-axis robot, among which a six-axis robot is preferred.

Further, the claw 102 is a pneumatic claw.

Further, according to the needs of different product sizes, the jaw end effector 103 adapted to the product size can be replaced.

With the above technical solution, the first transfer robot 1 is a six-axis robot with a larger working range than the four-axis robot, which meets production needs.

As shown in Figure 3, the second transfer robot 2 includes a robot main body 201, a jaw 202, a jaw end picker 203, and a jaw controller 204. The jaw 202 is arranged at the front end of the robot main body 201, and the jaw end picker 203 It is detachably arranged at the front end of the gripper 202 , and the gripper controller 204 is arranged at the upper end of the robot main body 201 .

Further, the robot main body 201 is a four-axis robot or a six-axis robot, among which a six-axis robot is preferred.

Further, the claw 202 is a pneumatic claw.

Further, according to the needs of different product sizes, the jaw end effector 203 adapted to the product size can be replaced.

With the above technical solution, the second transfer robot 2 is a six-axis robot with a larger working range than the four-axis robot, which meets the needs of production.

Further, the first transfer robot 1 and the second transfer robot 2 can both be six-axis robots, or both can be four-axis robots, or one can be a six-axis robot, and the other can be a four-axis robot. According to production needs, Free collocation can improve work efficiency and balance production costs.

As shown in Figures 4-5, the polishing automatic production line device 7 includes a positioning device 701, a polishing device 702, and a jaw end picker 703. The positioning device 701 is fixedly installed on an installation platform, and the installation platform at the bottom of the positioning device 701 has a Groove, the jaw end picker 703 is arranged on the bottom of the positioning device 701, and can move freely in the groove of the installation platform, the front end of the jaw end picker 703 is fixed with a grinding device, and the grinding device 702 is arranged on both sides of the positioning device 701 side and installed on the installation platform.

Further, the grinding device 702 is a grinding machine.

The running process of the automatic punching production line for skylight guide rails in this preferred embodiment is as follows.

Turn on the power to start the automatic punching production line of the sunroof guide rail, and set the operating program and time interval through the control system.

The first processing process: place the automatic loading production line device 4 full of materials at one end of the first processing area A, and transport the materials to a position closer to the first transfer robot 1; the first transfer robot 1 rotates, The jaw controller 104 controls the jaw 102 and the jaw end picker 103 to clamp the material, and sends the material to the automatic stamping production line device 5; the first transfer robot 1 places the material in the automatic stamping production line device 5, and the second A transfer robot 1 is retracted, and the stamping automatic production line device 5 stamps the material; after the stamping is completed, the first transfer robot 1 clamps the material again; Move, move to the automatic punching production line device 6 for punching; after the punching is completed, the first transfer robot 1 moves to the placement plate 10, and the first transfer robot 1 places the material on the placement plate 10, then returns to the initial position, and proceed to the next processing.

The second processing process: the second transfer robot 2 moves to the placement plate 10, and its gripper controller 204 controls the gripper 202 and the gripper end picker 203 to clamp the material, and sends the material to the grinding automatic production line device 7; The second transfer robot 2 places the material in the grinding automatic production line device 7, and the second transfer robot 2 retracts; the positioning device 701 fixes the material at a specific position according to the position requirements; the grinding device 702 grinds both sides of the material, The front end of the gripper end picker 703 is fixed with a grinding device, and the gripper end picker 703 polishes the front of the material; after the grinding is completed, the gripper end picker 703 puts down the material, and the second transfer robot 2 clamps the material; The transfer robot 2 sends the material to the chamfering automatic production line device 8; the second transfer robot 2 places the material in the chamfering automatic production line device 8, and the second transfer robot 2 takes it back; the chamfering automatic production line device 8 carries out the material Chamfering processing; after the chamfering processing is completed, the second transfer robot 2 clamps the material again, and moves on the linear axis 3, moves to the automatic blanking production line device 9, and places the material on the automatic blanking production line device 9; 2. After the transfer robot 2 places the material on the unloading automatic production line device 9, it returns to the initial position and performs the next processing.

It should be noted that the processing sequence can be changed according to the product process requirements, that is, the second processing process can be as follows: the second transfer robot 2 moves to the placement plate 10, and its gripper controller 204 controls the gripper 202 and gripper The end picker 203 clamps the material and sends the material to the chamfering automatic production line device 8; the second transfer robot 2 places the material in the chamfering automatic production line device 8, and the second transfer robot 2 takes it back; the chamfering automatic production line The device 8 chamfers the material; after the chamfering is completed, the second transfer robot 2 clamps the material again, and the material is sent to the automatic grinding production line device 7; the second transfer robot 2 places the material on the automatic grinding production line device 7 Inside, the second transfer robot 2 is retracted; the positioning device 701 fixes the material at a specific position according to the position requirements; the grinding device 702 grinds both sides of the material, and the front end of the gripper end picker 703 is fixed with a grinding device. The picker 703 grinds the front of the material; after grinding, the gripper end picker 703 puts down the material, the second transfer robot 2 clamps the material, and moves on the linear axis 3 to the automatic production line device 9 for unloading. The material is placed on the automatic blanking production line device 9; after the second transfer robot 2 places the material on the automatic blanking production line device 9, it returns to the initial position and performs the next processing.

After the material processing of the automatic feeding production line device 4 is completed, use a forklift to transport the new automatic feeding production line device 4 full of materials to the first processing area A, and remove the empty automatic feeding production line device 4; After the automated production line device 9 is full of processed materials, use a forklift to move the unloading automatic production line device 9 full of materials, and transport the empty unloading automatic production line device 9 to the second processing area B.

So far, the above is a complete processing flow of the skylight guide rail automatic punching production line of the present invention.

The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the implementation and protection scope of the present utility model. For those skilled in the art, they should be aware The schemes obtained by making equivalent replacements and obvious changes shall all be included in the protection scope of the present utility model.

Claims (10)

1. An automatic punching production line for skylight guide rails, characterized in that it comprises a first transfer robot (1), a second transfer robot (2), a linear axis (3), an automated production line device for feeding (4), a stamping Automatic production line device (5), automatic punching production line device (6), automatic grinding production line device (7), automatic chamfering production line device (8), automatic blanking production line device (9); The first transfer robot (1), the second transfer robot (2), the linear axis (3), the automatic feeding production line device (4), the automatic stamping production line device (5) , the punching automatic production line device (6), the grinding automatic production line device (7), the chamfering automatic production line device (8), and the described blanking automatic production line device (9) are electrically connected; The linear axis (3) includes a first processing area (A), a second processing area (B), and the first processing area (A) adjacent to the second processing area (B); The feeding automatic production line device (4), the stamping automatic production line device (5) and the punching automatic production line device (6) are arranged in the first processing area (A) of the linear axis (3) On one side, the chamfering automatic production line device (8), the grinding automatic production line device (7) and the blanking automatic production line device (9) are arranged in the second processing area of the linear axis (3) (B) one side; The first transfer robot (1) is arranged on the linear axis (3) of the first processing area (A), and on the linear axis (3) of the first processing area (A) move up and down; The second transfer robot (2) is arranged on the linear axis (3) of the second processing area (B), and on the linear axis (3) of the second processing area (B) Move up and down. 2. The skylight guide rail automatic punching production line according to claim 1, characterized in that, the first transfer robot (1) comprises a robot body (101), jaws (102), jaw end picker (103 ), a gripper controller (104), the gripper (102) is arranged on the front end of the robot main body (101), and the gripper end picker (103) is detachably arranged on the gripper (102 ), the jaw controller (104) is arranged on the upper end of the robot main body (101). 3. The automatic punching production line for skylight guide rails according to claim 2, characterized in that the robot main body (101) is a six-axis robot. 4. The automatic punching production line for sunroof guide rails according to claim 2, characterized in that the jaws (102) are pneumatic jaws. 5. The skylight guide rail automatic punching production line according to claim 1, characterized in that, the second transfer robot (2) comprises a robot body (201), jaws (202), jaw end picker (203 ), a gripper controller (204), the gripper (202) is arranged on the front end of the robot main body (201), and the gripper end picker (203) is detachably arranged on the gripper (202 ), the jaw controller (204) is arranged on the upper end of the robot main body (201). 6. The automatic punching production line for skylight guide rails according to claim 5, characterized in that, the robot main body (201) is a six-axis robot. 7. The automatic punching production line for sunroof guide rails according to claim 5, characterized in that the jaws (202) are pneumatic jaws. 8. The skylight guide rail automatic punching production line according to claim 1, characterized in that, the grinding automatic production line device (7) includes a positioning device (701), a grinding device (702), and a jaw end picker (703) , the jaw end effector (703) is arranged at the lower part of the positioning device (701), and the grinding device (702) is symmetrically arranged on both sides of the positioning device (701). 9. The skylight guide rail automatic punching production line according to claim 1, characterized in that the linear axis (3) at the junction of the first processing area (A) and the second processing area (B) ) is provided with a placement plate (10). 10. The automatic punching production line for skylight guide rails according to claim 1, characterized in that, the automatic punching production line device (6) is symmetrically arranged on the linear axis (3) of the first processing area (A) on both sides.