CN208033891U - The intelligent automation welding equipment of pressure vessel stack shell manifold - Google Patents
The intelligent automation welding equipment of pressure vessel stack shell manifold Download PDFInfo
- Publication number
- CN208033891U CN208033891U CN201721348225.1U CN201721348225U CN208033891U CN 208033891 U CN208033891 U CN 208033891U CN 201721348225 U CN201721348225 U CN 201721348225U CN 208033891 U CN208033891 U CN 208033891U
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- stack shell
- pressure vessel
- rack
- welding gun
- welding
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Abstract
This application discloses the intelligent automation welding equipment of pressure vessel stack shell manifold, including rack, the clamping rotating device for being set to along rack horizontal direction rack front left side, the welding gun above clamping rotating device, the spatial linear mobile drive deivce on rear side of clamping rotating device, the lateral pivot angle driving device between welding gun and spatial linear mobile drive deivce, longitudinal pivot angle driving device between lateral pivot angle driving device and welding gun.The application is instead of manual welding, solves the technical issues of being difficult to intersection line for automatic welding weld seam, and then welding precision and welding efficiency can not only be greatly improved, reach the weld horizontal of high quality, and labor intensity can also be substantially reduced and reduce harmful effect of the work situation to worker's health, while the production cost of enterprise can also be greatly lowered.
Description
【Technical field】
This application involves the technical field that pressure vessel stack shell manifold is welded, in particular to a kind of pressure vessel cylinder
The intelligent automation welding equipment of body manifold.
【Background technology】
Pressure vessel generally refers to be used to complete the production work such as reaction, mass transfer, heat transfer, separation and storage in the industrial production
Skill process, and the closed container of pressure loading can be born, and it is national in petro chemical industry, energy industry, scientific research and military project etc.
It all plays an important role in economic every field.
Pressure vessel includes stack shell and the manifold that is welded on stack shell, and what stack shell was opened be welded, and hole is stack shell and manifold intersection
The intersection of the three-dimensional track of formation, is commonly called as " saddle curve ", then most of existing welding equipment can not along its intersection into
Row welding job causes existing welding job still by being accomplished manually, still, because there are technological disparities by operator, to often
There is welding quality unstable, the problems such as welding efficiency is low, to not only be difficult to ensure welding quality, and also increase be susceptible to it is whole
The quality accident that body stack shell is scrapped, and then greatly increase the production cost of manufacturing enterprise.
【Utility model content】
The application to be solved the problems, such as be provide for the above-mentioned prior art the intelligence of pressure vessel stack shell manifold a kind of from
Dynamicization welding equipment.
In order to solve the above technical problems, the application is achieved through the following technical solutions：
The intelligent automation welding equipment of pressure vessel stack shell manifold, including：
Rack；
Clamping rotating device is set to the rack front left side along the rack horizontal direction, to clamping and rotates
Pressure vessel stack shell；
Welding gun is located above the clamping rotating device；
Spatial linear mobile drive deivce is set in the rack, is located on rear side of the clamping rotating device, to drive
The dynamic welding gun spatial linear movement；
Lateral pivot angle driving device is set between the welding gun and the spatial linear mobile drive deivce, to drive
The welding gun is moved to swing laterally around the stands longitudinal direction；
Longitudinal pivot angle driving device is set between the lateral pivot angle driving device and the welding gun, to drive
Welding gun is stated around the rack horizontal direction longitudinal oscillation；
When the clamping rotating device driving pressure container stack shell rotates, the welding gun is moved through the spatial linear and is driven
Dynamic device and the lateral pivot angle driving device and longitudinal pivot angle driving device linkage driving, and then along manifold side by cylinder
Body manifold is welded on pressure vessel stack shell；
The clamping rotating device includes：
Chuck is located at the rack upper left side, to clamping pressure vessel stack shell；
Chuck drive component is set on the downside of the chuck；
Driving wheel is connected on the chuck drive component power output end；
Driven wheel is located above the driving wheel, and is driven in the driving wheel；
Transmission belt is sheathed on the driving wheel and the driven wheel；
Transmission shaft is set between the driven wheel and the chuck, and one end is connect with the driven wheel, the other end
It is connect with the chuck；
Spring bearing is sheathed on the transmission shaft, and between the driven wheel and the chuck, to connect
Support the transmission shaft.
The intelligent automation welding equipment of pressure vessel stack shell manifold as described above, the welding gun are specialized for carbon dioxide gas protection
Weld welding gun.
The intelligent automation welding equipment of pressure vessel stack shell manifold as described above, the welding gun are argon-arc welding gun.
The intelligent automation welding equipment of pressure vessel stack shell manifold as described above, the welding gun are plasma gun.
The intelligent automation welding equipment of pressure vessel stack shell manifold as described above, the spatial linear movement driving dress
Set including be arranged along the rack horizontal direction lateral driver device, along the rack vertical direction be arranged and with the transverse direction
Driving device is slidably connected and is arranged by the vertical drive that the lateral driver device drives, along the stands longitudinal direction
And the longitudinal driving device for being slidably connected with the vertical drive and being driven by the vertical drive.
The intelligent automation welding equipment of pressure vessel stack shell manifold as described above, the transverse direction pivot angle driving device packet
Include the first connecting plate of right end before being connected to the longitudinal driving device, and the horizontal swing on first connecting plate
Driving part；
The longitudinal direction pivot angle driving device includes second to be connected with the horizontal swing driving part power output end
Connecting plate, and the longitudinal oscillation driving part on second connecting plate, the longitudinal oscillation driving part power are defeated
Outlet is connected with the welding gun.
The intelligent automation welding equipment of pressure vessel stack shell manifold as described above, the pressure vessel stack shell manifold
Intelligent automation welding equipment further includes the auxiliary support apparatus set on the rack forward right side, the auxiliary support apparatus to
Auxiliary support pressure vessel stack shell.
The intelligent automation welding equipment of pressure vessel stack shell manifold as described above, the auxiliary support apparatus include：
Lifting driver part；
Connects bearing is set to the lifting driver part upper end, and through lifting driver part driving and along described
Rack vertical direction oscilaltion is moved；
Back-up roller wheel is set in the connects bearing, and is driven in the connects bearing, and to Auxiliary support pressure
Container stack shell.
The intelligent automation welding equipment of pressure vessel stack shell manifold as described above, the rack are equipped with isolation board,
The isolation board is between the chuck and the spatial linear mobile drive deivce, scrap iron from splashing is isolated to the sky
Between in linear movement driving device.
Compared with prior art, above-mentioned application has the following advantages：
The intelligent automation welding equipment of the application pressure vessel stack shell manifold is driven by the clamping rotating device and is pressed
When force container stack shell rotates, the welding gun is through the spatial linear mobile drive deivce and the lateral pivot angle driving device and institute
It states longitudinal pivot angle driving device linkage driving, and then stack shell manifold is welded on pressure vessel stack shell along manifold side, it is excellent
Point is, instead of manual welding, solve and be difficult to intersection line for automatic welding weld seam (by pressure vessel stack shell and stack shell manifold phase
Formed after friendship) the technical issues of, and then welding precision and welding efficiency can not only be greatly improved, reach the welding of high quality
Level, and labor intensity can also be substantially reduced and avoid influencing the health of worker, while enterprise can also be greatly lowered
The production cost of industry.
【Description of the drawings】
Fig. 1 is the stereogram of the intelligent automation welding equipment of the application pressure vessel stack shell manifold.
Fig. 2 is the exploded view of the intelligent automation welding equipment exploded of the application pressure vessel stack shell manifold.
Fig. 3 is the partial enlarged view I of Fig. 2.
Fig. 4 is the partial enlarged view II of Fig. 2.
【Specific implementation mode】
The application is described in further detail below by specific implementation mode combination attached drawing.
As shown in Figs 1-4, the intelligent automation welding equipment of pressure vessel stack shell manifold, including rack 1, clamping rotating dress
It sets in 2, welding gun 3, spatial linear mobile drive deivce 4, lateral pivot angle driving device 5, longitudinal pivot angle driving device 6 and industry control
The heart.
Specifically, the clamping rotating device 2 is set to 1 front left side of the rack along 1 horizontal direction of the rack, to
Clamping and rotary pressure vessel stack shell.The welding gun 3 is located at 2 top of the clamping rotating device.The spatial linear moves
Dynamic driving device 4 is set in the rack 1, is located at 2 rear side of the clamping rotating device, to drive 3 space line of the welding gun
Property movement.The transverse direction pivot angle driving device 5 is set between the welding gun 3 and the spatial linear mobile drive deivce 4, to
The welding gun 3 is driven to be swung laterally around 1 longitudinal direction of the rack.The longitudinal direction pivot angle driving device 6 is set to the laterally pendulum
Between angle driving device 5 and the welding gun 3, to drive the welding gun 3 around 1 horizontal direction longitudinal oscillation of the rack.Work as institute
When stating the rotation of 2 driving pressure container stack shell of clamping rotating device, the welding gun 3 is through 4 He of spatial linear mobile drive deivce
The transverse direction pivot angle driving device 5 and longitudinal 6 linkage driving of pivot angle driving device, and then manifold is welded along manifold side
It on pressure vessel stack shell, the advantage is that instead of manual welding solve and be difficult to intersection line for automatic welding weld seam (by pressure
Container stack shell is formed after intersecting with stack shell manifold) the technical issues of, and then welding precision and welding can not only be greatly improved
Efficiency reaches the weld horizontal of high quality, and can also substantially reduce labor intensity and avoid influencing the health of worker,
The production cost of enterprise can also be greatly lowered simultaneously.
The clamping rotating device 2 includes chuck 21, chuck drive component, driving wheel, driven wheel 22, transmission belt 23, passes
Moving axis 24 and spring bearing 25.
The chuck 21 is located at 1 upper left side of the rack, to clamping pressure vessel stack shell.The chuck drive component is excellent
It is selected as servo motor, and set on 21 downside of the chuck.The driving wheel is connected to the chuck drive component power output end
On.The driven wheel 22 is located above the driving wheel, and is driven in the driving wheel.The transmission belt 23 is sheathed on the master
On driving wheel and the driven wheel 22.The transmission shaft 24 be set between the driven wheel 22 and the chuck 21, and one end with
The driven wheel 22 connects, and the other end is connect with the chuck 21.The spring bearing 25 is sheathed on the transmission shaft 24,
And between the driven wheel 22 and the chuck 21, the transmission shaft 24 is supported to connect.It the advantage is that structure letter
It is single, and synchronous belt drive mechanism is formed by the driving wheel and the driven wheel 22 and the transmission belt 23, so that the card
Disk 21 obtains constant speed ratio, is conducive to stablize machining accuracy.
The driving wheel and the driven wheel 22 are preferably synchronous pulley, and the transmission belt 23 is preferably synchronous belt.Its is excellent
Point is that there is toothed belt transmission accurate transmission ratio, no slippage can get constant speed ratio, stable drive, energy absorbing, noise
Small, the outstanding features such as gear range is big are satisfied with design requirement.
Certainly, the transmission mechanism between the chuck 21 and the chuck drive component can also use gear drive machine
Structure is not limited to V belt translation.
The welding gun 3 is that specialized for carbon dioxide gas protection welds welding gun, the advantage is that specialized for carbon dioxide gas protection soldering set has welding penetration big
High-quality and high welding efficiency outstanding advantages；The welding gun 3 is argon-arc welding gun, the advantage is that argon arc welding has welding matter
It measures, the outstanding advantages that welding efficiency is high and welding deformation is small；The welding gun 3 is plasma gun, and advantage is in plasma
Welding has keyhole effect, can preferably realize that single face welding and double face free forming and plasma arc energy density are big, arc column temperature
Height, penetration capacity is strong, 10~12mm thickness steel can square groove, can once penetrate two-sides forming, speed of welding is fast, productivity
Height, stress deformation are small.
The spatial linear mobile drive deivce 4 include the lateral driver device 41 being arranged along 1 horizontal direction of the rack,
It is arranged along 1 vertical direction of the rack and is slidably connected with the lateral driver device 41 and is driven by the lateral driver device 41
Dynamic vertical drive 42, be arranged along 1 longitudinal direction of the rack and be slidably connected with the vertical drive 42 and by
The longitudinal driving device 43 that the vertical drive 42 drives.The lateral driver device 41 and the vertical drive
42 and the longitudinal driving device 43 be all made of servo motor and drive ball screw rotation, then coordinate the sliding rail machine of linear movement
Structure is driven work with the transmission between realizing, the advantage is that repetitive positioning accuracy height, ensure that high-speed response.
The transverse direction pivot angle driving device 5 includes the first connecting plate of right end before being connected to the longitudinal driving device 43
51, and the horizontal swing driving part 52 on first connecting plate 51.The longitudinal direction pivot angle driving device 6 include with
The second connecting plate 61 that horizontal swing 52 power output end of driving part is connected, and it is set to second connecting plate
Longitudinal oscillation driving part 62 on 61,62 power output end of longitudinal oscillation driving part are connected with the welding gun 3.Its
Advantage is through the lateral pivot angle driving device 5 and longitudinal pivot angle driving device 6 and spatial linear movement
When driving device 4 matches, the welding gun 3 can get the spatial degrees of freedom in 5~6 directions, and then can meet to greatest extent
It is welded hole demand in cutting.
The intelligent automation welding equipment of the pressure vessel stack shell manifold further includes set on the auxiliary of 1 forward right side of the rack
Help support device 7, the auxiliary support apparatus 7 to Auxiliary support pressure vessel stack shell, and it include lifting driver part 71,
Connects bearing 72 and back-up roller wheel 73.The connects bearing 72 is set to 71 upper end of the lifting driver part, and through the liter
Drop driving part 71 drives and is moved along 1 vertical direction oscilaltion of the rack.The back-up roller wheel 73 is set to the connection
On bearing 72, and it is driven in the connects bearing 72, and to Auxiliary support pressure vessel stack shell.It the advantage is that by described
7 Auxiliary support pressure vessel stack shell of auxiliary support apparatus to improve pressure vessel stack shell rigidity, and then is convenient to cutting and adds
Work pressure vessel stack shell.
The rack 1 is equipped with isolation board, and the isolation board is located at the chuck 21 and is driven with spatial linear movement
Between device 4, to be isolated on scrap iron from splashing to the spatial linear mobile drive deivce 4.The advantage is that prevents iron filings from splashing
It drops down onto to influence 4 proper motion of spatial linear mobile drive deivce on the spatial linear mobile drive deivce 4, into
And it influences machining accuracy and reduces processing quality.
The industry control center be set to the rack 1 on, and with the clamping rotating device 2, the welding gun 3, the space
Linear movement driving device 4, the lateral pivot angle driving device 5 and longitudinal pivot angle driving device 6 are electrically connected, to
Control the clamping rotating device 2, the welding gun 3, the spatial linear mobile drive deivce 4, the lateral pivot angle driving dress
5 and longitudinal pivot angle driving device 6 are set, and has the function of learning from instruction.
Further, the intelligent automation welding equipment of the application pressure vessel stack shell manifold is in production application,
The molding that is welded that pressure vessel stack shell manifold is welded is can be applied not only to, and applies also for welding the similar pressure appearance of other needs
The workpiece that is welded that device stack shell manifold is welded, and then the intelligence of the application pressure vessel stack shell manifold can be improved to the maximum extent certainly
The applicability of dynamicization welding equipment is satisfied with more production requirements.
Presently filed embodiment is explained in detail in summary, but the application is not limited to the above embodiment.
Even if it is to the application, various changes can be made, then still falls within the protection domain in the application.
Claims (9)
1. the intelligent automation welding equipment of pressure vessel stack shell manifold, including rack (1), it is characterised in that：The pressure is held
The intelligent automation welding equipment of device stack shell manifold further includes：
Clamping rotating device (2) is set to the rack (1) front left side, simultaneously to clamping along the rack (1) horizontal direction
Rotation pressure container stack shell；
Welding gun (3) is located above the clamping rotating device (2)；
Spatial linear mobile drive deivce (4) is set in the rack (1), is located on rear side of the clamping rotating device (2),
To drive the welding gun (3) spatial linear to move；
Lateral pivot angle driving device (5) is set between the welding gun (3) and the spatial linear mobile drive deivce (4), uses
To drive the welding gun (3) to be swung laterally around the rack (1) longitudinal direction；
Longitudinal pivot angle driving device (6) is set between the lateral pivot angle driving device (5) and the welding gun (3), to drive
The welding gun (3) is moved around the rack (1) horizontal direction longitudinal oscillation；
When clamping rotating device (2) the driving pressure container stack shell rotates, the welding gun (3) is moved through the spatial linear
Driving device (4) and the lateral pivot angle driving device (5) and described longitudinal pivot angle driving device (6) linkage driving, Jin Eryan
Manifold is welded on pressure vessel stack shell by manifold side；
The clamping rotating device (2) includes：
Chuck (21) is located at the rack (1) upper left side, to clamping pressure vessel stack shell；
Chuck drive component is set on the downside of the chuck (21)；
Driving wheel is connected on the chuck drive component power output end；
Driven wheel (22) is located above the driving wheel, and is driven in the driving wheel；
Transmission belt (23) is sheathed on the driving wheel and the driven wheel (22)；
Transmission shaft (24) is set between the driven wheel (22) and the chuck (21), and one end and the driven wheel
(22) it connects, the other end is connect with the chuck (21)；
Spring bearing (25) is sheathed on the transmission shaft (24), and positioned at the driven wheel (22) and the chuck (21)
Between, to connect the support transmission shaft (24).
2. the intelligent automation welding equipment of pressure vessel stack shell manifold according to claim 1, it is characterised in that：It is described
Welding gun (3) is that specialized for carbon dioxide gas protection welds welding gun.
3. the intelligent automation welding equipment of pressure vessel stack shell manifold according to claim 1, it is characterised in that：It is described
Welding gun (3) is argon-arc welding gun.
4. the intelligent automation welding equipment of pressure vessel stack shell manifold according to claim 1, it is characterised in that：It is described
Welding gun (3) is plasma gun.
5. the intelligent automation welding equipment of pressure vessel stack shell manifold according to claim 1, it is characterised in that：It is described
Spatial linear mobile drive deivce (4) includes the lateral driver device (41) being arranged along the rack (1) horizontal direction, along described
Rack (1) vertical direction is arranged and is slidably connected with the lateral driver device (41) and is driven by the lateral driver device (41)
Dynamic vertical drive (42) is arranged along the rack (1) longitudinal direction and is slided with the vertical drive (42) and connects
The longitudinal driving device (43) for connecing and being driven by the vertical drive (42).
6. the intelligent automation welding equipment of pressure vessel stack shell manifold according to claim 5, it is characterised in that：It is described
Lateral pivot angle driving device (5) includes the first connecting plate (51) of right end before being connected to the longitudinal driving device (43), and
Horizontal swing driving part (52) on first connecting plate (51)；
The longitudinal direction pivot angle driving device (6) includes the to be connected with described horizontal swing driving part (52) power output end
Two connecting plates (61), and the longitudinal oscillation driving part (62) on second connecting plate (61), the longitudinal oscillation
Driving part (62) power output end is connected with the welding gun (3).
7. the intelligent automation welding equipment of pressure vessel stack shell manifold according to claim 1, it is characterised in that：It is described
The intelligent automation welding equipment of pressure vessel stack shell manifold further includes the auxiliary support apparatus set on the rack (1) forward right side
(7), the auxiliary support apparatus (7) is to Auxiliary support pressure vessel stack shell.
8. the intelligent automation welding equipment of pressure vessel stack shell manifold according to claim 7, it is characterised in that：It is described
Auxiliary support apparatus (7) includes：
Lifting driver part (71)；
Connects bearing (72) is set to the lifting driver part (71) upper end, and is driven through the lifting driver part (71)
And it is moved along the rack (1) vertical direction oscilaltion；
Back-up roller wheel (73) is set in the connects bearing (72), and is driven in the connects bearing (72), and to assist
Support pressure vessel stack shell.
9. the intelligent automation welding equipment of pressure vessel stack shell manifold according to claim 1, it is characterised in that：It is described
Rack (1) is equipped with isolation board, the isolation board be located at the chuck (21) and the spatial linear mobile drive deivce (4) it
Between, to be isolated on scrap iron from splashing to the spatial linear mobile drive deivce (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721348225.1U CN208033891U (en) | 2017-10-17 | 2017-10-17 | The intelligent automation welding equipment of pressure vessel stack shell manifold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721348225.1U CN208033891U (en) | 2017-10-17 | 2017-10-17 | The intelligent automation welding equipment of pressure vessel stack shell manifold |
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| Publication Number | Publication Date |
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| CN208033891U true CN208033891U (en) | 2018-11-02 |
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ID=63958219
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| CN201721348225.1U Active CN208033891U (en) | 2017-10-17 | 2017-10-17 | The intelligent automation welding equipment of pressure vessel stack shell manifold |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110883473A (en) * | 2019-12-24 | 2020-03-17 | 无锡科技职业学院 | Circular seam welder |
| CN110919181A (en) * | 2019-11-29 | 2020-03-27 | 魏志帅 | Multi-station laser welding equipment for automobile parts |
| CN111958174A (en) * | 2020-07-02 | 2020-11-20 | 中建八局第一建设有限公司 | Automatic positioning welding robot for steel pipes |
| CN110883473B (en) * | 2019-12-24 | 2024-04-19 | 无锡科技职业学院 | Circular seam welder |
-
2017
- 2017-10-17 CN CN201721348225.1U patent/CN208033891U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110919181A (en) * | 2019-11-29 | 2020-03-27 | 魏志帅 | Multi-station laser welding equipment for automobile parts |
| CN110919181B (en) * | 2019-11-29 | 2021-07-30 | 苏州律点信息科技有限公司 | Multi-station laser welding equipment for automobile parts |
| CN110883473A (en) * | 2019-12-24 | 2020-03-17 | 无锡科技职业学院 | Circular seam welder |
| CN110883473B (en) * | 2019-12-24 | 2024-04-19 | 无锡科技职业学院 | Circular seam welder |
| CN111958174A (en) * | 2020-07-02 | 2020-11-20 | 中建八局第一建设有限公司 | Automatic positioning welding robot for steel pipes |
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