CN207873635U - A kind of multi-functional welding equipment - Google Patents
A kind of multi-functional welding equipment Download PDFInfo
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- CN207873635U CN207873635U CN201820297775.3U CN201820297775U CN207873635U CN 207873635 U CN207873635 U CN 207873635U CN 201820297775 U CN201820297775 U CN 201820297775U CN 207873635 U CN207873635 U CN 207873635U
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Abstract
The utility model discloses a kind of multi-functional welding equipment, including equipment frame and sequentially it is fixed on support plate on equipment frame, clamping positioning mechainsm, cutting mechanism, friction welding apparatuses, clamping positioning mechainsm includes sliding rail, positioning base, the first clamp assemblies, the second clamp assemblies, cutting mechanism includes the first cutter assembly and the second cutter assembly, and the first cutter assembly includes third connecting seat, screw shell, lead screw, cutter and handle；Second cutter assembly includes connecting rod and boring cutter.The clamping positioning mechainsm of the utility model is clamped workpiece by multi-faceted, stability is strong, additionally by adding cutting mechanism on equipment frame, effectively reduce weldering scab, the overlap of finished work-piece position while welding, the inner wall of finished work-piece, the flatness of outer wall are improved, the requirement of the special equipments high-quality such as aviation, oil, nuclear industry is adapted to.
Description
Technical field
The utility model belongs to special process equipment technical field more particularly to a kind of multi-functional welding equipment.
Background technology
Welding is that two or more of the same race or dissimilar material is connected by the combination between atom or molecule with diffusion
Integral technical process, it is heating or pressurization to promote the method that generation is combined and spread between atom and molecule, or is added simultaneously
Heat and the welding of pressurized metal have melting welding, pressure welding and soldering three categories by the characteristics of its technical process points.
Wherein in special process equipment technical field, such as the equipment components such as mine, oil or nuclear industry, due to it
The feature that the density of embryo material is big, bonding area is big, the mode of generally use pressure welding, wherein it is flat forge heating and friction welding (FW) be welding plus
The common method of work enterprise：It is to utilize the tup of metal forming machinery, anvil block, punching under the booster action of heating equipment to put down and forge heating
Head or by mold to blank apply pressure, and make two close under molten condition mutual extrudings generate plastic deformation weld admittedly
Fixed, friction welding (FW) refers to that the heat generated using work piece interface friction is heat source, and workpiece is made to generate plasticity change under pressure
Shape and the method welded.
The patent document of Authorization Notice No. CN101952077B discloses a kind of friction welding apparatus, to the servo motor
Thus power supply and main axis apply fixed relative rotation motion of driving system to a workpiece and another workpiece, also, at this
While sample is done, one workpiece is in contact with each other with another described workpiece, and applies Friction thrust to it to make
State two workpiece and between combination interface softening.Then, slow down until the main shaft every point of the friction welding apparatus
Clock revolution becomes phase adjusted revolutions per minute；When the revolutions per minute of the main shaft reaches the phase adjusted revolutions per minute
When, clutch apparatus is engaged with the main shaft, and cuts off the power supply to the servo motor, to stop turning for the main shaft
It is dynamic.The structure is only improved friction welding apparatus, to be related to the fixed form and weldering scab processing mode of workpiece, actual use
Meaning is limited.
Utility model content
In view of this, the purpose of this utility model is in view of the deficiencies of the prior art, a kind of multi-functional welding equipment is provided,
The clamping positioning mechainsm of the utility model is clamped workpiece by multi-faceted, and stability is strong, additionally by equipment frame
Cutting mechanism is added, weldering scab, the overlap of finished work-piece position while welding is effectively reduced, improves inner wall, the outer wall of finished work-piece
Flatness, adapt to aviation, the requirement of oil, the special equipments high-quality such as nuclear industry.
In order to achieve the above objectives, the utility model uses following technical scheme：
A kind of multi-functional welding equipment, including equipment frame and be sequentially fixed on equipment frame support plate, clamping position machine
Structure, cutting mechanism, friction welding apparatuses,
The support plate lower end is fixedly connected with equipment frame, and feed opening is arranged in the support plate, and the support plate is close
Two the first telescoping cylinders are arranged in the side end face of clamping positioning mechainsm,
The clamping positioning mechainsm includes sliding rail, positioning base, the first clamp assemblies, the second clamp assemblies, the sliding rail
It is fixedly connected with equipment frame, the positioning base is slidably connected with sliding rail, and first clamp assemblies and the second clamp assemblies are equal
It is fixed on sliding rail upper surface, first clamp assemblies include two the first connecting seats and between two the first connecting seats
The end of first fixture, first telescoping cylinder is fixedly connected with the first connecting seat, and first fixture includes upper fixture under
Fixture, the lower fixture are fixedly connected with positioning base；Second clamp assemblies include two symmetrically arranged second connections
Seat and the second fixture, are fixedly installed the second telescoping cylinder on each second connecting seat, and the second fixture includes front jig and rear jig,
Front jig and rear jig are fixedly connected with end of second telescoping cylinder far from the second connecting seat respectively；
The cutting mechanism includes the first cutter assembly and the second cutter assembly, and first cutter assembly includes that third connects
Joint chair, screw shell, lead screw, cutter and handle, the third connecting seat are fixedly connected with one of them second connecting seat, screw thread
Sleeve is fixedly connected with third connecting seat, and the lead screw and screw shell screw-thread fit, cutter and handle are separately positioned on lead screw
Both ends；Second cutter assembly includes connecting rod and boring cutter.
Further, the friction welding apparatuses include servo motor, shaft, shaft case, rolling clamp and control cabinet, institute
One end of the output shaft and shaft of stating servo motor is sequentially connected, and the rolling clamp is fixed on the other end of shaft, connecting rod
One end far from boring cutter matches with rolling clamp.
Further, third telescoping cylinder is set on the equipment frame, and third telescoping cylinder upper end is arranged heating in medium frequency and fills
It sets, frequency heating device is between clamping positioning mechainsm and friction welding apparatuses.
Further, side end face setting stabilization mechanism of the support plate far from the first telescoping cylinder, the stabilization motivation
Structure includes multiple 4th telescoping cylinders, and multiple 4th telescoping cylinders are circumferentially evenly arranged in the surrounding of feed opening, and the described 4th is flexible
The end set idler wheel of cylinder.
Further, it is fixed by bolt between upper fixture and lower fixture, the front jig and rear jig are respectively provided with L
Shape card slot, the L-shaped card slot is interior to be arranged antiskid plate, and anti-skidding sawtooth is arranged in the outer end face of the antiskid plate.
Further, fixed column is set between the support plate and friction welding apparatuses.
The utility model has the beneficial effects that：
1. the utility model relies on friction welding apparatuses in the prior art, increases support plate, clamping positioning mechainsm and cut
Mechanism is cut, semi-finished product to be processed is horizontally entered into out of feed opening, and support plate provides support for the tail end of semi-finished product,
Two the first telescoping cylinders of support plate side end face provide thrust for clamping positioning mechainsm and semi-finished product, and the structure of support plate is set
Meter provides stable support force in friction welding process；
Coordinate the ejection of the first telescoping cylinder, positioning base, the first clamp assemblies and the second clamp assemblies by sliding rail with set
Standby frame is slidably connected, and sliding rail is fixedly connected with equipment frame, and positioning base is slidably connected with sliding rail, the first clamp assemblies and the second folder
It holds component and is each attached to sliding rail upper surface, the first fixture of the first clamp assemblies is from above and below to semi-finished product vertical direction folder
Fixation is held, the second fixture of the second clamp assemblies grips semi-finished product horizontal direction from forward and backward, it need to be pointed out that：
First connecting seat provides the point of application of the first telescoping cylinder, and the second connecting seat provides the point of application for the second telescoping cylinder；Clamping position machine
The structure design of structure provides aid power from multiple orientation for semi-finished product, when friction welding apparatuses in high-speed rotation process,
The problem of semi-finished product rotates coaxially can effectively be prevented, increase the stability in friction welding process；
On the inside of commissure after friction welding, outside will produce weldering scab, open the first clamp assemblies and second at this time
Clamp assemblies make the finished work-piece processed friction welding apparatuses can be followed to rotate together, by between lead screw and screw shell
Screw-thread fit realizes the advance of cutter, and cutter is made to be cut from side wall external weldering scab；It is open finished product for end
Workpiece removes finished work-piece in the state that it is clamped fixed from the rolling clamp of friction welding apparatus, and controls the
One telescoping cylinder retreats certain distance, is fixed on the rolling clamp of friction welding apparatuses by the connecting rod of the second cutter assembly,
Then the advance of the first telescoping cylinder is controlled, the boring cutter of connection boom end is made to stretch into finished work-piece, opens friction welding apparatuses, boring cutter
The weldering scab of finished work-piece inner wall commissure is cut；The design of cutting mechanism effectively reduces finished work-piece position while welding
Scab, overlap are welded, the inner wall of finished work-piece, the flatness of outer wall are improved, it is high to adapt to the special equipments such as aviation, oil, nuclear industry
The requirement of quality, such as workpiece is during for gas, fluid conveying, can pre- anti-welding scab fall off and influence gas, fluid
Quality.
2. third telescoping cylinder is arranged on equipment frame, frequency heating device, frequency heating device is arranged in third telescoping cylinder upper end
Between clamping positioning mechainsm and friction welding apparatuses, when specifically used, one of semi-finished product is fixed on rotation
On fixture, another semi-finished product is fixed by clamping positioning mechainsm, control the first telescoping cylinder realize two and half at
The mutual extruding of product workpiece contacts, and control third telescoping cylinder promotion frequency heating device is moved to the contact of two semi-finished products
Position carries out heating and reaches fusion temp, and the first telescoping cylinder persistent pressure is that two semi-finished products squeeze fixation；This knot
The forging forming between two semi-finished products, such as square structure may be implemented by adding frequency heating device in structure design
Or the welding between the semi-finished product of irregular structure reduces enterprise to realize the functional diversity of the utility model
The cost input of equipment, a tractor serves several purposes.
3. in the weldering scab processing procedure to workpiece outer wall, entire workpiece is only carried out close to one end of friction welding apparatuses
Fixed, the length of usual workpiece is longer or flatness is inadequate, and in entire workpiece rotation process, workpiece is close to the end of support plate
There is shake in portion, had some impact on to cutting position, the utility model is in side of the support plate far from the first telescoping cylinder
End face is arranged stabilization mechanism, and stabilization mechanism includes multiple 4th telescoping cylinders, and the 4th telescoping cylinder is designed at least as three, multiple
4th telescoping cylinder is circumferentially evenly arranged in the surrounding of feed opening, and the end set idler wheel of the 4th telescoping cylinder is cut when using first
When cutting structure and handling the weldering scab of finished work-piece outer wall, be located at the 4th telescoping cylinder of finished work-piece surrounding to finished work-piece into
Row contact limits the problem of either contactless limit prevents the end shake of the position or shakes, and improves cutting
Efficiency and quality.
4. being fixed by bolt between upper fixture and lower fixture, front jig and rear jig are respectively provided with L-shaped card slot, L-shaped
Antiskid plate is set in card slot, and anti-skidding sawtooth is arranged in the outer end face of antiskid plate, this structure design can effectively improve front jig and rear folder
Contact area between tool and workpiece, to further increase the stability during clamping position.
5. the ejection due to the first telescoping cylinder acts on, fixation is arranged in the application between support plate and friction welding apparatuses
Column can improve the structural strength of integral device.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of the utility model support plate, stabilization mechanism；
Fig. 3 is the structural schematic diagram of the first fixture of the utility model；
Fig. 4 is the left view structural representation of Fig. 3；
Fig. 5 is the structural schematic diagram of the second clamp assemblies of the utility model；
Fig. 6 is the structural schematic diagram of the first cutter assembly；
Fig. 7 is the structural schematic diagram of the second cutter assembly.
Figure label：1- equipment frames, 2- support plates, 3- fixed columns, 4- third telescoping cylinders, 5- frequency heating devices, 6- into
Expect hole, the first telescoping cylinders of 7-, the 4th telescoping cylinders of 8-, 9- idler wheels, 10- sliding rails, 11- positioning bases, the first connecting seats of 12-, on 13-
Fixture, fixture under 14-, the second connecting seats of 15-, the second telescoping cylinders of 16-, 17- front jigs, 18- rear jigs, 19- antiskid plates, 20-
Anti-skidding sawtooth, 21- third connecting seats, 22- screw shells, 23- lead screws, 24- cutters, 25- handles, 26- connecting rods, 27- boring cutters,
28- shafts, 29- shaft casees, 30- control cabinets.
Specific implementation mode
The utility model is further described with reference to the accompanying drawings and examples.
As shown in Figure 1, the utility model includes equipment frame 1 and the support plate 2 that is sequentially fixed on equipment frame 1, clamping are fixed
Position mechanism, cutting mechanism, friction welding apparatuses, equipment frame 1 use steel truss structure, and load bearing effect is good, support plate 2 and friction welding (FW)
Fixed column 3 is installed between connection device, third telescoping cylinder 4 is fixedly mounted on equipment frame 1,4 upper end of third telescoping cylinder is fixedly connected
Frequency heating device 5, frequency heating device 5 is between clamping positioning mechainsm and friction welding apparatuses；
As shown in Fig. 2, being bolted to connection between 2 lower end of support plate and equipment frame 1, charging is set in support plate 2
Boss-shaped reinforcing rib is arranged in hole 6,6 periphery of feed opening, and support plate 2 is arranged two first close to the side end face of clamping positioning mechainsm and stretches
Contracting cylinder 7（One of front is only shown in Fig. 1）, side end face of the support plate 2 far from the first telescoping cylinder 7 is arranged stabilization mechanism, prevents
Shaker mechanism includes multiple 4th telescoping cylinders 8, and the 4th telescoping cylinder 8 in the present embodiment is three and passes through connecting bottom board and support plate
2 are fixed, and three the 4th telescoping cylinders 8 are circumferentially evenly arranged in the surrounding of feed opening 6, the end installation of the 4th telescoping cylinder 8
Idler wheel 9；
As seen in figures 3-6, clamping positioning mechainsm includes sliding rail 10, positioning base 11, the first clamp assemblies, the second clamping group
Part, sliding rail 10 are fixedly connected with equipment frame 1, and positioning base 11 is slidably connected with sliding rail 10, the first clamp assemblies and the second clamping
Component is each attached to 10 upper surface of sliding rail, and the first clamp assemblies include two the first connecting seats 12（The one of front is shown in Fig. 1
It is a）And the first fixture between two the first connecting seats 12, the end of each first telescoping cylinder 7 and one of them the first company
Joint chair 12 is fixedly connected, and the first fixture includes the upper fixture 13 of detachable connection and lower fixture 14, upper fixture 13 and lower fixture
14 are fixed by bolt, and the lower end of lower fixture 14 is fixedly connected with positioning base 11；Second clamp assemblies include two
The second telescoping cylinder 16 is fixedly installed on each second connecting seat 15 in 15 and second fixture of symmetrically arranged second connecting seat, and
Two fixtures include front jig 17 and rear jig 18, and front jig 17 and rear jig 18 are connect with the second telescoping cylinder 16 far from second respectively
The end of seat 15 is fixedly connected, and front jig 17 and the opposite side of rear jig 18 open up L-shaped card slot, fixed peace in L-shaped card slot
The outer end face of the antiskid plate 19 of toothing shape, antiskid plate 19 is integrally formed anti-skidding sawtooth 20；
As shown in Figure 6 and Figure 7, cutting mechanism includes the first cutter assembly and the second cutter assembly, the first cutter assembly packet
Include third connecting seat 21, screw shell 22, lead screw 23, cutter 24 and handle 25, third connecting seat 21 and one of them the second company
Joint chair 15 is fixedly connected, and screw shell 22 is fixedly connected with third connecting seat 21, lead screw 23 and 22 screw-thread fit of screw shell, and 24
Cutter and 25 handles are separately fixed at the both ends of lead screw 23；Second cutter assembly includes connecting rod 26 and boring cutter 27；
As shown in Figure 1, friction welding apparatuses use the prior art equipment, including servo motor (not shown), shaft 28,
Shaft case 29, rolling clamp (not shown) and control cabinet 30, the output shaft of servo motor and one end of shaft 28 are passed by belt
Dynamic connection, rolling clamp are fixed on the other end of shaft and inside shaft casees 29, the one end of connecting rod 26 far from boring cutter 27
Match with rolling clamp；
It need to be pointed out that：Fluid pressure type can be used in first telescoping cylinder, the second telescoping cylinder, third telescoping cylinder, the 4th telescoping cylinder
Stretching structure.
Finally illustrate, above example is merely intended for describing the technical solutions of the present application, but not for limiting the present application, this field
Other modifications or equivalent replacement that those of ordinary skill makes the technical solution of the utility model, without departing from this practicality
The spirit and scope of new technique scheme should all cover in the right of the utility model.
Claims (5)
1. a kind of multi-functional welding equipment, it is characterised in that：Including equipment frame and sequentially it is fixed on support plate on equipment frame, folder
Detent mechanism, cutting mechanism, friction welding apparatuses are held, the support plate lower end is fixedly connected with equipment frame, in the support plate
Feed opening is set, and two the first telescoping cylinders, the clamping position is arranged close to the side end face of clamping positioning mechainsm in the support plate
Mechanism includes sliding rail, positioning base, the first clamp assemblies, the second clamp assemblies, and the sliding rail is fixedly connected with equipment frame, described
Positioning base is slidably connected with sliding rail, and first clamp assemblies and the second clamp assemblies are each attached to sliding rail upper surface, described
First clamp assemblies include two the first connecting seats and the first fixture between two the first connecting seats, and described first is flexible
The end of cylinder is fixedly connected with the first connecting seat, and first fixture includes upper fixture and lower fixture, the lower fixture and positioning
Pedestal is fixedly connected；Second clamp assemblies include two symmetrically arranged second connecting seats and the second fixture, each second
Be fixedly installed the second telescoping cylinder on connecting seat, the second fixture includes front jig and rear jig, front jig and rear jig respectively with
End of second telescoping cylinder far from the second connecting seat is fixedly connected；The cutting mechanism includes the first cutter assembly and the second cutting
Component, first cutter assembly include third connecting seat, screw shell, lead screw, cutter and handle, the third connecting seat with
One of them second connecting seat is fixedly connected, and screw shell is fixedly connected with third connecting seat, the lead screw and screw shell spiral shell
Line cooperation, cutter and handle are separately positioned on the both ends of lead screw；Second cutter assembly includes connecting rod and boring cutter.
2. a kind of multi-functional welding equipment according to claim 1, it is characterised in that：The friction welding apparatuses include watching
Motor, shaft, shaft case, rolling clamp and control cabinet are taken, the output shaft of the servo motor and one end of shaft are sequentially connected,
The rolling clamp is fixed on the other end of shaft, and the one end of connecting rod far from boring cutter matches with rolling clamp.
3. a kind of multi-functional welding equipment according to claim 1, it is characterised in that：Third is arranged on the equipment frame to stretch
Frequency heating device is arranged in contracting cylinder, third telescoping cylinder upper end, and frequency heating device is located at clamping positioning mechainsm and friction welding (FW)
Between connection device.
4. a kind of multi-functional welding equipment according to claim 1, it is characterised in that：The support plate is flexible far from first
The side end face setting stabilization mechanism of cylinder, the stabilization mechanism includes multiple 4th telescoping cylinders, and multiple 4th telescoping cylinders are along week
To the surrounding for being evenly arranged in feed opening, the end set idler wheel of the 4th telescoping cylinder.
5. a kind of multi-functional welding equipment according to claim 1, it is characterised in that：Pass through between upper fixture and lower fixture
Bolt is fixed, and the front jig and rear jig are respectively provided with L-shaped card slot, and antiskid plate is arranged in the L-shaped card slot, described anti-skidding
Anti-skidding sawtooth is arranged in the outer end face of plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820297775.3U CN207873635U (en) | 2018-03-05 | 2018-03-05 | A kind of multi-functional welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820297775.3U CN207873635U (en) | 2018-03-05 | 2018-03-05 | A kind of multi-functional welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207873635U true CN207873635U (en) | 2018-09-18 |
Family
ID=63495934
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820297775.3U Active CN207873635U (en) | 2018-03-05 | 2018-03-05 | A kind of multi-functional welding equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN207873635U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108080964A (en) * | 2018-03-05 | 2018-05-29 | 安阳市荣诚石油矿山机械有限公司 | A kind of multi-functional welding equipment |
| CN115302255A (en) * | 2022-08-23 | 2022-11-08 | 安徽广宇电子材料有限公司 | Bonding wire welding, cutting and grinding integrated machine and welding, cutting and grinding method |
-
2018
- 2018-03-05 CN CN201820297775.3U patent/CN207873635U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108080964A (en) * | 2018-03-05 | 2018-05-29 | 安阳市荣诚石油矿山机械有限公司 | A kind of multi-functional welding equipment |
| CN115302255A (en) * | 2022-08-23 | 2022-11-08 | 安徽广宇电子材料有限公司 | Bonding wire welding, cutting and grinding integrated machine and welding, cutting and grinding method |
| CN115302255B (en) * | 2022-08-23 | 2024-03-26 | 安徽广宇电子材料有限公司 | Bonding wire welding, cutting and rubbing integrated machine and welding, cutting and rubbing method |
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