CN208021836U - The few vision detection system of a kind of cigarette vanning and the neat unit of cigarette pile - Google Patents

The few vision detection system of a kind of cigarette vanning and the neat unit of cigarette pile Download PDF

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Publication number
CN208021836U
CN208021836U CN201721677387.XU CN201721677387U CN208021836U CN 208021836 U CN208021836 U CN 208021836U CN 201721677387 U CN201721677387 U CN 201721677387U CN 208021836 U CN208021836 U CN 208021836U
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China
Prior art keywords
cigarette
sucker
push plate
pile
plume
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CN201721677387.XU
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Inventor
蒋辉
周斌
王继宏
张良
汤应清
代元平
叶鹏
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Hongta Tobacco Group Co Ltd
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Hongta Tobacco Group Co Ltd
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Abstract

The current neat function of the few smokeless pile of vision inspection apparatus of cigarette vanning, when plume tip position after the first cigarette pile push-in smoke box of many plumes differs more (being more than 20mm), have a small amount of plume end locally invisible in cigarette pile or plume integrally it is invisible be similar to lacked plume, vision-based detection is easy to be mistaken for case and lacks item, forms a large amount of mistake and rejects or can not work normally.The utility model provides the few vision detection system of a kind of cigarette vanning and the neat unit of cigarette pile, and few smoke box can be avoided to flow into finished product, improve product quality;It avoids a large amount of mistake from rejecting, artificial re-inspection is can avoid after debugging normally and smoke box is accidentally rejected in carrying.

Description

The few vision detection system of a kind of cigarette vanning and the neat unit of cigarette pile
Technical field
The utility model is related to a kind of few (scarce) the vision inspection apparatus of vanning of tobacco business, and in particular to recrater The neat cigarette pile of sucker and the device of few vision-based detection is carried out on the basis of cigarette pile is neat.
Background technology
In plume binning process, few dress may be caused due to electrical, mechanical or operation etc., fill less the smoke box of plume into After entering warehouse for finished product, it is determined as major quality defect.After inductance detection, ray detection on probation, the methods of detection of weighing, at present Relatively mostly use visible detection method.But at present a variety of vannings lack a vision inspection apparatus (or system) due to following more Kind reason is all irregular in the presence of plume in cigarette pile after the first cigarette pile push-in smoke box.Cigarette pile is made of several layers of plumes, if Fig. 3 is smokeless The plume vanning of the neat function of item lacks a vision-based detection effect diagram, Fig. 4 for the few item of plume vanning of the neat function of no plume Vision-based detection camera perspective schematic diagram,
The irregular main cause of plume is as follows in cigarette pile after first cigarette pile push-in smoke box:
A. to the effect out of hand of cigarette pile in deceleration and stopped process after former upper push plate 14 is released;
B. plume 1 skids off space among upper layer when the first cigarette pile is pushed into;
Fig. 5 is that recrater carton and bellmouth schematic diagram, Fig. 6 are carton mouth section view signal when plume is neat when plume is neat Figure.Push plate be pushed into every time cigarette pile be all only pushed into carton 2 case mouth it is concordant, do not enter inside it.Its front when first cigarette pile is pushed into Without hindrance block material.
2 size design of smoke box must take into consideration there are four the insertion of angle bellmouth 3,2 top layer middle section of smoke box after cigarette pile is pushed into There is the gap of 5mm or more.
C. because of gravity factor, material friction coefficient and contact surface factor, the plume friction among upper layer is minimum, most It easily slides out;
The pressure that the gravity more suffered of cigarette pile generates is bigger, and cigarette pile frictional force suffered when being pushed into is bigger, on the contrary More suffered frictional force is smaller more easily slides out.
The mutual overlay friction coefficient of plume 1 is smaller than the friction coefficient of carton and plume 1, corresponding to rub Power is also small, and the plume frictional force among Yan Duo top layers is small to be easily slid out.
The most upper contactless object of one side of plume among top layer, few rubbing surface frictional force reduces, among Yan Duo top layers Plume frictional force small easily slide out.
D. section box size is big, and upper lamellar spacing is big after cigarette pile push-in;
There is the new carton size in part big, if using the recycling new carton bigger of smoke box size ratio, part is repeatedly to recycle, Gap bigger, upper layer plume 1 skid off space bigger.
E. upstream cigarette, packaging facilities speed greatly improve, and joint sealing device rate also greatly improves, the push-in speed of cigarette pile Also it greatly improves, several layers of middle sections are irregular because inertia increase more easily slips out on cigarette pile.
Plume after first cigarette pile push-in smoke box in cigarette pile is very irregular, big when plume tip position difference is most in cigarette pile In 150mm, when the plume of middle upper part skids off too many, the visual effect that item is lacked with cigarette pile is closely similar, few item with not when Cigarette pile difference in image is small or even indifference, vision detection software are difficult to identify that the difference of the two, vision-based detection sensitivity Adjustable space is small, adjustment and detection difficult;Rejecting is leaked because the small accuracy of detection reduction of difference causes smoke box to lack due to item does not detect; It generates largely mistake to reject, smoke box heavy workload is accidentally rejected in artificial re-inspection and carrying, or even because rejecting amount too greatly cannot be just Often work.
Utility model content
Technical problem to be solved in the utility model is:There is provided a kind of neat cigarette pile unit of the sucker of plume box installed machine with And few vision detection system and method are carried out on the basis of cigarette pile is neat, the accuracy of the few item detection of plume vanning can be improved.
To achieve the goals above, the utility model provides a kind of few vision detection system of cigarette vanning, including:
Pushing plate position sensor, the position for detecting the push plate that the neat unit of cigarette pile is included, the position based on push plate, Switching signal is sent to the neat unit of cigarette pile, sends trigger signal to visual pattern system, wherein the push plate is for pushing cigarette Pile;
The neat unit of cigarette pile for cigarette pile to be pushed into smoke box, and the cigarette pushed away in cigarette pile is sucked based on the switching signal Item promotes cigarette pile to be pushed into neat when smoke box;
Visual pattern system, for being shot to the cigarette pile of carton mouth based on the trigger signal, and to the figure of shooting As being handled and analyzed, obtain whether lack in smoke pile item as a result, and the result is sent to controller;
Controller, it is described as a result, and when result shows few in cigarette pile to alarm and smoke box culling unit for receiving It sends and rejects signal;
Smoke box is rejected from transfer passage for being based on the rejecting signal, and exported by alarm and smoke box culling unit Alarm signal.
Preferably, the neat unit of cigarette pile includes sucker (6), vacuum distributor disk (7), vacuum valve (8) and push plate;Vacuum The one side of distributor disk (7) is equipped with mounting hole for installing sucker (6), the cover board (15) of vacuum distributor disk (7) by vacuum tube with Vacuum valve (8) is connected, and vacuum valve (8) is connected by pipe with vacuum source or vacuum pump;Sucker (6) is used for and is pushed away in cigarette pile Plume contact when inhale steady plume under vacuum so that plume slows down and stops in push plate stopped process.
Preferably, the quantity of the sucker (6) is at least one.
Preferably, the push plate includes upper push plate (5) and foldable lower push plate (12);Upper push plate (5) and cigarette pile contact surface Equipped with sucker hole, for installing sucker (6) and vacuum distributor disk (7).
Preferably, lower push plate (12) also is provided with sucker hole with cigarette pile contact surface, for installing sucker (6) and vacuum distributor disk (7)。
Preferably, the set-up mode of the sucker (6) is:The upper two rows of suckers (6) of push plate (5) top setting are corresponding to inhale surely Most upper two layers of plume in cigarette pile, each sucker, which corresponds to, inhales a steady plume.
Preferably, the position of lower push plate (12) is arranged to its sucker mouth stress pushed away in the faces Yan Duo and upper push plate (5) and becomes Same plane is in when shape, so that cigarette pile is neatly pushed into.
Preferably, the shape of the sucker mouth of the sucker (6) is round, rectangular or rounded square.
Preferably, the visual pattern system includes light source (9), camera (10) and graphics processor.
Preferably, light source (9) is white light source, colored light sources or infrared light supply;The type of camera (10) and light source (9) phase Matching.
Preferably, the alarm and smoke box culling unit include solenoid valve, cylinder and push plate.
Preferably, the quantity of the pushing plate position sensor is one or more.
Preferably, the pushing plate position sensor is inductance type transducer, photoelectric sensor, fibre optical sensor, capacitance Formula sensor and/or encoder.
Preferably, which is installed on inside recrater.
The utility model also provides a kind of neat unit of cigarette pile, for cigarette pile to be pushed into smoke box, and promotes cigarette pile neat Push-in, including:
Sucker (6), vacuum distributor disk (7), vacuum valve (8) and push plate;
The one side of vacuum distributor disk (7) is equipped with mounting hole for installing sucker (6), the cover board (15) of vacuum distributor disk (7) It is connected with vacuum valve (8) by vacuum tube, vacuum valve (8) is connected by pipe with vacuum source or vacuum pump;Sucker (6) is used for Steady plume is inhaled under vacuum with when being contacted by the plume pushed away in cigarette pile so that plume slows down and stops in push plate stopped process Only.
The current neat function of the few smokeless pile of vision inspection apparatus of cigarette vanning, the first cigarette pile of many plumes are pushed into smoke box When rear plume tip position difference more (more than 20mm), there is that a small amount of plume end is locally invisible or plume is whole in cigarette pile Invisible be similar to has lacked plume, and vision-based detection is easy to be mistaken for case lack item, forms a large amount of mistake rejecting or can not be normal Work.The utility model solves the above problem and has following effect:It is neat after so that the first cigarette pile of many plumes is pushed into smoke box, Big with difference at many at few, the adjustable space of vision-based detection sensitivity is big, is easy to adjust and detect;Inspection greatly improved Precision is surveyed, avoids leaking rejecting because the small accuracy of detection reduction of difference causes smoke box to lack due to item does not detect;Few smoke box is avoided to flow into Finished product improves product quality;It avoids a large amount of mistake from rejecting, artificial re-inspection is can avoid after debugging normally and carrying is accidentally rejected Smoke box.
Description of the drawings
Fig. 1 is the position signal of cigarette vanning few vision inspection apparatus of the utility model based on the neat cigarette pile of sucker Figure;
Fig. 2 is utility model device (entirety) structural schematic diagram;
Fig. 3 lacks a vision-based detection effect diagram for the plume recrater of the neat function of no plume;
Fig. 4 lacks a vision-based detection camera perspective schematic diagram for the plume recrater of the neat function of no plume;
Fig. 5 is recrater carton and bellmouth schematic diagram when plume is neat;
Fig. 6 is carton mouth schematic cross-sectional view when plume is neat;
Fig. 7 is utility model device plume neatly rear carton mouth schematic diagram;
Fig. 8 is utility model device vacuum distributor disk and sucker structure schematic diagram;
Fig. 9 is utility model device vacuum distributor disk and sucker structure partial schematic sectional view;
Figure 10 is utility model device vacuum with box and schematic cross-sectional view on sucker structure.
Specific implementation mode
Below by drawings and examples, the technical solution of the utility model is described in further detail.This practicality Novel illustrative embodiments and their description are not constituted improper limits to the present invention for explaining the utility model.
Fig. 1 is the position signal of cigarette vanning few vision inspection apparatus of the utility model based on the neat cigarette pile of sucker Figure, Fig. 2 are utility model device (entirety) structural schematic diagram, are passed by the neat unit of cigarette pile, visual pattern system, pushing plate position Sensor, alarm and smoke box culling unit, controller and its program (or sequential) composition.
Pushing plate position sensor 11 can use one or several, the neat plume of position conduct switch for detecting push plate The trigger signal of vacuum valve 8 and visual pattern system.This sensor can be inductance type transducer, photoelectric sensor, optical fiber biography Sensor, capacitance type sensor etc., it is also possible to which encoder replaces.
The neat unit of cigarette pile is made of sucker 6, vacuum distributor disk 7, vacuum valve 8, upper push plate 5 and foldable lower push plate 12. Push plate is made of upper push plate 5 and foldable lower push plate 12.
Fig. 8 is utility model device vacuum distributor disk and sucker structure schematic diagram, Fig. 9 are utility model device vacuum Distributor disk is that utility model device vacuum is shown with section view on box and sucker structure with sucker structure partial schematic sectional view, Figure 10 It is intended to.Upper push plate 5 is equipped with sucker hole with cigarette pile contact surface, installs sucker 6 and vacuum distributor disk 7.Foldable lower push plate 12 forms It can be equipped with sucker hole, installation sucker and vacuum distributor disk with cigarette pile contact surface, sucker hole can not also be equipped with, sucker is not installed And vacuum distributor disk.The only upper push plate 5 of this example is equipped with sucker 6.
Sucker 6 is contacted with plume 1 during cigarette pile push-in carton 2, and inhales steady plume, push plate stopped process by vacuum In so that the plume in pile slowed down, stopped, the especially plume among the top of cigarette pile
The quantity of sucker includes at least one, and particular number is set as needed.
As long as allowing the plume of the top layer of the first cigarette pile reliably to slow down and stop, upper layer plume with vacuum cup by testing End is concordant with 2 entrance of carton, several layers of below reliably to slow down and stop under gravity and friction force effect, plume end position It sets difference and is less than 20mm, reach requirement.This example keeps push plate 5 smooth to further increase its neat effect, uses Totally 10 suckers are covered with two rows of suckers, save flat configuration, and most upper two layers of every plume end corresponds to a sucker.It is pushed away under making Close to same plane when the position of plate 12 makes it push away the sucker mouth stress deformation in the faces Yan Duo and upper push plate 5, push-in cigarette pile is neat.
Vacuum distributor disk 7, wherein one side distributes lid plate 15 by really managing and 8 phase of vacuum valve for installing sucker 6, vacuum Even, vacuum valve 8 is connected by pipe with vacuum source or vacuum pump.
Visual pattern system, including light source 9, camera 10, graphics processor and its software, detection algorithm etc.;Light source 9 can For white light source, colored light and infrared light supply etc.;The type of camera 10 matches with light source 9.
The culling unit of few smoke box is made of solenoid valve, cylinder, push plate etc., can also otherwise be rejected, from conjunction Underproof few smoke box is rejected on lattice smoke box transfer passage.
It includes its control method to control program (or sequential), is characterized in that its control flow includes:
A. after plume stack region 13, which is sent out, pushes away the first cigarette pile signal, pushing plate position sensor 11 detects pushing plate position, when Push plate connects vacuum valve when being pushed out to after the contact plume 1 of sucker 6 or close to deceleration position, and sucker 6 has vacuum to inhale in steady cigarette pile Plume stops not skidding off after making plume with push plate slow down, keeps cigarette pile neat, and vacuum is closed before starting to return after push plate stopping Valve 8 makes sucker 6 be detached with plume 1;
The neat unit of cigarette pile does not work generally when B. pushing away the second cigarette pile, under the blocking of the first cigarette pile after the second cigarette pile push-in Keep neat;
C. it after releasing the first and second cigarette pile push plate retraction initial positions, connects 9 a period of time of light source, while camera 10 Cigarette pile shooting to carton mouth, obtained image tablet pattern processor and its software, detection algorithm carry out analyzing processing and obtain As a result whether first or second cigarette pile lacks item, the processing of this result input controller;
As long as D. having cigarette pile therein this smoke box of item less occur all is determined as that few item, controller are rejected to alarm and smoke box Unit exports final result, rejects underproof few smoke box while alarm from outlet smoke box transfer passage;
E. if all cigarette piles all do not occur few this smoke box of item and are all determined as qualified smoke box, controller is not to alarm and smoke box Signal is rejected in culling unit output, and smoke box enters qualified smoke box transfer passage.
The effect that the present apparatus reaches:It is the neat fashionable dress of plume by the first cigarette pile such as Fig. 5 of neat plume unit after neat Punch-out equipment carton and bellmouth schematic diagram, Fig. 6 are carton mouth schematic cross-sectional view when plume is neat, and 1 tip position difference of plume is small in cigarette pile In 15mm, the neat effect of plume reaches vision case and lacks a testing requirements.It is neat after so that the first cigarette pile of many plumes is pushed into smoke box, Few item and difference at many are big, and the adjustable space of vision-based detection sensitivity is big, are easy to adjust and detect;Detection greatly improved Precision avoids leaking rejecting because the small accuracy of detection reduction of difference causes smoke box to lack due to item does not detect;Avoid few smoke box flow at Product improve product quality;It avoids a large amount of mistake from rejecting, artificial re-inspection is can avoid after debugging normally and cigarette is accidentally rejected in carrying Case.
Finally illustrate:Above example is only to illustrate technical solution rather than its limitations;Although with reference to preferred embodiment It is described in detail, those of ordinary skills in the art should understand that:Specific implementation mode can still be repaiied Change or equivalent replacement is carried out without departing from the spirit of scheme to some technical characteristics, should all cover claimed in this case In technical proposal scope.

Claims (21)

1. a kind of few vision detection system of cigarette vanning, which is characterized in that including:
Pushing plate position sensor, the position for detecting the push plate that the neat unit of cigarette pile is included, the position based on push plate, to cigarette The neat unit of pile sends switching signal, sends trigger signal to visual pattern system, wherein the push plate is for pushing cigarette pile;
The neat unit of cigarette pile for cigarette pile to be pushed into smoke box, and the plume pushed away in cigarette pile is sucked based on the switching signal, promoted It is neat when being pushed into smoke box into Yan Duo;
Visual pattern system, for being shot to the cigarette pile of carton mouth based on the trigger signal, and to the image of shooting into Row processing and analysis, obtain in smoke pile whether lack item as a result, and the result is sent to controller;
Controller, for receiving described as a result, and being sent to alarm and smoke box culling unit when result shows few in cigarette pile Reject signal;
Smoke box is rejected from transfer passage for being based on the rejecting signal, and exports alarm by alarm and smoke box culling unit Signal.
2. the according to claim 1 few vision detection system of cigarette vanning, which is characterized in that the neat unit of cigarette pile Including sucker (6), vacuum distributor disk (7), vacuum valve (8) and push plate;The one side of vacuum distributor disk (7) is equipped with mounting hole for pacifying Sucker (6) is filled, the cover board (15) of vacuum distributor disk (7) is connected by vacuum tube with vacuum valve (8), and vacuum valve (8) passes through pipe It is connected with vacuum source or vacuum pump;Sucker (6) is used to inhale steady cigarette under vacuum with when being contacted by the plume pushed away in cigarette pile Item so that plume slows down and stops in push plate stopped process.
3. the according to claim 2 few vision detection system of cigarette vanning, which is characterized in that the number of the sucker (6) Amount is at least one.
4. the according to claim 2 few vision detection system of cigarette vanning, which is characterized in that the push plate includes above pushing away Plate (5) and foldable lower push plate (12);Upper push plate (5) is equipped with sucker hole with cigarette pile contact surface, for installing sucker (6) and vacuum Distributor disk (7).
5. the according to claim 4 few vision detection system of cigarette vanning, which is characterized in that lower push plate (12) and cigarette pile Contact surface also is provided with sucker hole, for installing sucker (6) and vacuum distributor disk (7).
6. the according to claim 3 few vision detection system of cigarette vanning, which is characterized in that sucker (6) are set The mode of setting is:The upper two rows of suckers (6) of push plate (5) top setting, corresponding most upper two layers of the plume inhaled in steady cigarette pile, each sucker pair A steady plume should be inhaled.
7. the according to claim 4 few vision detection system of cigarette vanning, which is characterized in that the position of lower push plate (12) It is arranged to be in same plane when it pushes away the sucker mouth stress deformation in the faces Yan Duo and upper push plate (5), so that cigarette pile is whole Neat push-in.
8. the according to claim 2 few vision detection system of cigarette vanning, the shape of the sucker mouth of the sucker (6) are Round, rectangular or rounded square.
9. the according to claim 1 few vision detection system of cigarette vanning, which is characterized in that the visual pattern system Including light source (9), camera (10) and graphics processor.
10. the according to claim 9 few vision detection system of cigarette vanning, which is characterized in that light source (9) is white light Source, colored light sources or infrared light supply;The type of camera (10) matches with light source (9).
11. the according to claim 1 few vision detection system of cigarette vanning, which is characterized in that the alarm and smoke box Culling unit includes solenoid valve, cylinder and push plate.
12. the according to claim 1 few vision detection system of cigarette vanning, which is characterized in that the pushing plate position passes The quantity of sensor is one or more.
13. the according to claim 1 few vision detection system of cigarette vanning, which is characterized in that the pushing plate position passes Sensor is inductance type transducer, photoelectric sensor, fibre optical sensor, capacitance type sensor and/or encoder.
14. the according to claim 1 few vision detection system of cigarette vanning, which is characterized in that the system is installed on dress Inside punch-out equipment.
15. a kind of neat unit of cigarette pile for cigarette pile to be pushed into smoke box, and promotes cigarette pile to be neatly pushed into, which is characterized in that packet It includes:
Sucker (6), vacuum distributor disk (7), vacuum valve (8) and push plate;
The one side of vacuum distributor disk (7) is equipped with mounting hole for installing sucker (6), and the cover board (15) of vacuum distributor disk (7) passes through Vacuum tube is connected with vacuum valve (8), and vacuum valve (8) is connected by pipe with vacuum source or vacuum pump;Sucker (6) is used for and quilt Steady plume is inhaled under vacuum when pushing away the contact of the plume in cigarette pile so that plume slows down and stops in push plate stopped process.
16. the neat unit of cigarette pile according to claim 15, which is characterized in that the quantity of the sucker (6) is at least one It is a.
17. the neat unit of cigarette pile according to claim 15, which is characterized in that the push plate includes upper push plate (5) and can Fold lower push plate (12);Upper push plate (5) is equipped with sucker hole with cigarette pile contact surface, for installing sucker (6) and vacuum distributor disk (7)。
18. the neat unit of cigarette pile according to claim 17, which is characterized in that lower push plate (12) also sets with cigarette pile contact surface There is sucker hole, for installing sucker (6) and vacuum distributor disk (7).
19. the neat unit of cigarette pile according to claim 16, which is characterized in that the set-up mode of the sucker (6) is:On The two rows of suckers (6) of push plate (5) top setting, corresponding most upper two layers of the plume inhaled in steady cigarette pile, each sucker, which corresponds to, inhales steady one Plume.
20. the neat unit of cigarette pile according to claim 17, which is characterized in that the position of lower push plate (12) is arranged to it It is in same plane when pushing away the sucker mouth stress deformation in the faces Yan Duo and upper push plate (5), so that cigarette pile is neatly pushed into.
21. the shape of the neat unit of cigarette pile according to claim 15, the sucker mouth of the sucker (6) is round, rectangular Or rounded square.
CN201721677387.XU 2017-12-06 2017-12-06 The few vision detection system of a kind of cigarette vanning and the neat unit of cigarette pile Active CN208021836U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109353870A (en) * 2018-11-07 2019-02-19 大亚人造板集团有限公司强化地板分公司 Inhale paper frame
CN109878800A (en) * 2017-12-06 2019-06-14 红塔烟草(集团)有限责任公司 A kind of the few vision inspection apparatus of cigarette vanning and method based on the neat cigarette pile of sucker
CN110606246A (en) * 2019-10-22 2019-12-24 玉溪市新特材料有限公司 One-to-one box sealing machine for medium cigarette
CN113148679A (en) * 2021-04-26 2021-07-23 许昌烟草机械有限责任公司 Combined material filling device
CN114933055A (en) * 2022-05-01 2022-08-23 东方机器制造(昆明)有限公司 Convenient and flexible carton cigarette packaging and sealing machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109878800A (en) * 2017-12-06 2019-06-14 红塔烟草(集团)有限责任公司 A kind of the few vision inspection apparatus of cigarette vanning and method based on the neat cigarette pile of sucker
CN109353870A (en) * 2018-11-07 2019-02-19 大亚人造板集团有限公司强化地板分公司 Inhale paper frame
CN110606246A (en) * 2019-10-22 2019-12-24 玉溪市新特材料有限公司 One-to-one box sealing machine for medium cigarette
CN113148679A (en) * 2021-04-26 2021-07-23 许昌烟草机械有限责任公司 Combined material filling device
CN113148679B (en) * 2021-04-26 2023-09-05 许昌烟草机械有限责任公司 Combined material filling device
CN114933055A (en) * 2022-05-01 2022-08-23 东方机器制造(昆明)有限公司 Convenient and flexible carton cigarette packaging and sealing machine
CN114933055B (en) * 2022-05-01 2024-03-19 东方机器制造(昆明)有限公司 Convenient and flexible carton packing and sealing machine for cigarettes

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