CN208008935U - Zone melting furnace system - Google Patents
Zone melting furnace system Download PDFInfo
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- CN208008935U CN208008935U CN201820402936.0U CN201820402936U CN208008935U CN 208008935 U CN208008935 U CN 208008935U CN 201820402936 U CN201820402936 U CN 201820402936U CN 208008935 U CN208008935 U CN 208008935U
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Abstract
The utility model provides a kind of zone melting furnace system.Above-mentioned zone melting furnace system, including electrical control equipment, boiler tube, continuous boat pushing equipment, the graphite boat being located in boiler tube, inductor and zone melting furnace induction heating power；Inductor is fixedly attached to outside boiler tube；Graphite boat is arranged successively along the axial direction of boiler tube；Inductor is correspondingly arranged with zone melting furnace induction heating power；Graphite boat is for housing cast metals；Electrical control equipment is used for：Zone melting furnace induction heating power is controlled, to adjust the output parameter of zone melting furnace induction heating power；Controlling continuous boat pushing equipment pushes the graphite boat at the feed inlet of boiler tube to push the graphite boat adjacent with graphite boat to be moved to the discharge outlet of boiler tube.It uses in such a way that boat pushes away boat, each graphite boat is pushed to pass sequentially through the heating zone where multiple inductors, complete multiple zone-refine, can zone-refine continuously be carried out to the cast metals entered in boiler tube, discharged without shutting down, production efficiency is high.
Description
Technical field
The utility model is related to zone melting furnace fields, more particularly to a kind of zone melting furnace system.
Background technology
In semicon industry or other industry, since the purity requirement to raw materials such as metals is high, we usually need to use
To the zone-refine product of cast metals, such as cast metals, we often need to carry out it again heating melting acquisition
High purity metal.It is mainly using Segregation when being recrystallized after being melted containing the amorphous material of impurity that substance is locally molten
Change forms narrow melting zone, and enables it be grown from one end along ingot and be slowly moved to the other end, repeatedly impurity is made to concentrate as possible
At both ends high-purity product is obtained to make middle part material be purified.It is fixed in moving trolley currently, each enterprise mostly uses
Induction coil is socketed in outside quartz ampoule by induction coil, drives induction coil to the gold inside quartz ampoule by moving trolley
Belong to ingot casting and carry out zone-refine, but inventor has found during realization, the zone melting furnace in traditional technology needs to control mobile small
Vehicle or so back and forth carries out multiple athleticism and realizes the purification requirement reached to cast metals, and shutdown cooling is needed to go out when discharging
Material, low production efficiency.
Utility model content
Based on this, it is necessary to which the problem of being directed to low production efficiency provides a kind of zone melting furnace system.
On the one hand the utility model embodiment provides a kind of zone melting furnace system, including electrical control equipment, boiler tube continuously push away
Boat equipment, the graphite boat being located in boiler tube, inductor and zone melting furnace induction heating power；
Inductor is fixedly attached to outside boiler tube；
Graphite boat is arranged successively along the axial direction of boiler tube；
Inductor is correspondingly arranged with zone melting furnace induction heating power；
Graphite boat is for housing cast metals；
Electrical control equipment is used for：
Zone melting furnace induction heating power is controlled, to adjust the output parameter of zone melting furnace induction heating power；
Controlling continuous boat pushing equipment pushes the graphite boat at the feed inlet of boiler tube to push the graphite boat adjacent with graphite boat
It is moved to the discharge outlet of boiler tube.
Zone melting furnace induction heating power includes in one of the embodiments,：Pressure unit, rectification unit, high-frequency inversion
Unit, resonant element, control unit；Resonant element and the inductor of zone melting furnace heating zone are of coupled connections, for adding for zone melting furnace
Heat；
Pressure unit, rectification unit and high-frequency inversion unit are sequentially connected in series between external power supply and resonant element；
It is each in break-make and high-frequency inversion unit of the control unit for controlling each switching device in rectification unit respectively
The break-make of switching device, to adjust the output parameter of resonant element.
Zone melting furnace induction heating power further includes accessory power supply in one of the embodiments, and accessory power supply is used for will be outer
The output voltage for connecing power supply is converted to the operating voltage of control unit and unit is powered in order to control.
Control unit includes given circuit, control driving circuit in one of the embodiments,；
Driving circuit is controlled for output pulse signal to rectification unit and high-frequency inversion unit, pulse signal is for controlling
The break-make of each switching device in the break-make and high-frequency inversion unit of each switching device in rectification unit；
Given circuit connection control driving circuit, and for the pulse signal of adjusting control driving circuit output.
Zone melting furnace induction heating power further includes filter unit, the input terminal of filter unit in one of the embodiments,
Connect the output end of rectification unit, the input terminal of the output termination high-frequency inversion unit of filter unit.
Zone melting furnace system further includes protective gas supply arrangement in one of the embodiments, cooling equipment；
Cooling equipment is corresponding to each inductor is arranged, and for for inductor cooling；
Electrical control equipment is used for：
Control protective gas supply arrangement is passed through protective gas into boiler tube；
The cooling equipment of control supplies cooling water, to adjust the temperature of inductor.
Multiple areas for housing graphite boat are provided in boiler tube in one of the embodiments, and melt track；
Continuous boat pushing equipment includes that multichannel divides boat device；
Multichannel divides boat device to be melted in track for distributing graphite boat to each area.
Each graphite boat is provided with multiple grooves for holding cast metals in one of the embodiments,；
Moving direction of the arragement direction of groove perpendicular to graphite boat.
Zone melting furnace system further includes stove rack in one of the embodiments,；
Boiler tube is placed in stove rack, and height where the discharge port of boiler tube is slightly above height where the feed inlet of boiler tube.
Zone melting furnace system further includes back boat track in one of the embodiments, return boat track both ends respectively with boiler tube
Both ends docking, return boat track be equipped with transmission device, be located at boiler tube discharge outlet graphite boat in adjacent graphite boat
Push lower one end for entering back boat track；
The other end of boat track is moved to back under the conveying of transmission device.
One or more embodiment provided by the utility model has at least the following advantages：The utility model embodiment provides
Zone melting furnace system include electrical control equipment, boiler tube, continuous boat pushing equipment, the graphite boat being located in boiler tube is fixedly attached to
Inductor outside boiler tube and zone melting furnace induction heating power, electrical control equipment control zone melting furnace induction heating power, to adjust
The output parameter for saving zone melting furnace induction heating power, it is to provide certain operating temperature, electric-controlled in boiler tube to enable inductor
Control equipment control continuous boat pushing equipment push boiler tube feed inlet at graphite boat with push the graphite boat adjacent with graphite boat to
The discharge outlet of boiler tube moves, and with the heating zone where pushing graphite boat to pass sequentially through multiple inductors, completes that multiple area is molten to be carried
It is pure, and graphite boat is arranged successively along the axial direction of boiler tube, during constantly pushing away boat, each inductor and it may be implemented to successively
Primary purification is carried out by the cast metals in the graphite boat of the heating region where the inductor, it can be continuously to entering boiler tube
Interior cast metals carry out zone-refine, discharge without shutting down, and production efficiency is high.
Description of the drawings
Fig. 1 is the front view of zone melting furnace system in one embodiment；
Fig. 2 is the side view of zone melting furnace system in one embodiment；
Fig. 3 is the structural schematic diagram of zone melting furnace induction heating power in one embodiment；
Fig. 4 is the structural schematic diagram of zone melting furnace induction heating power in another embodiment；
Fig. 5 is the structural schematic diagram of zone melting furnace induction heating power in one embodiment；
Fig. 6 be zone melting furnace system one embodiment in boiler tube and graphite boat relative position relation front view；
Fig. 7 be zone melting furnace system one embodiment in boiler tube and graphite boat relative position relation vertical view.
Specific implementation mode
The utility model is more fully retouched below with reference to relevant drawings for the ease of understanding the utility model,
It states.The preferred embodiment of the utility model is given in attached drawing.But the utility model can in many different forms come in fact
It is existing, however it is not limited to embodiment described herein.Make public affairs to the utility model on the contrary, purpose of providing these embodiments is
It is more thorough and comprehensive to open content.
It should be noted that when an element is considered as " connection " another element, it can be directly to separately
One element and it is in combination be integrated, or may be simultaneously present centering elements.Term as used herein " installation ", " one
End ", " other end " and similar statement are for illustrative purposes only.Unless otherwise defined, used herein all
Technical and scientific term has the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs.Exist herein
The term used in the description of the utility model, which is only for the purpose of describing specific embodiments, to be not intended to limit
The utility model.Term " and or " used herein includes the arbitrary and all of one or more relevant Listed Items
Combination.
On the other hand the utility model also provides a kind of zone melting furnace system, as shown in Figure 1 and Figure 2, including electrical control equipment
1, boiler tube 2, continuous boat pushing equipment 3, the graphite boat 4 being located in boiler tube 2, inductor 5 and above-mentioned zone melting furnace induction heating power 6,
Inductor 5 is fixedly attached to outside boiler tube 2, and graphite boat 4 is arranged successively along the axial direction of boiler tube 2；Inductor 5 incudes with zone melting furnace
Heating power supply 6 is correspondingly arranged, and graphite boat 4 is for housing cast metals.
Electrical control equipment 1 is used for：Zone melting furnace induction heating power is controlled, to adjust zone melting furnace induction heating power 6
Output parameter；It controls continuous boat pushing equipment 3 and pushes the graphite boat 4 at the feed inlet of boiler tube 2 to push the stone adjacent with graphite boat 4
Black boat 4 is moved to the discharge outlet of boiler tube 2.
Wherein, boiler tube 2 is used to provide closed reaction environment for cast metals area is molten, belongs to heat-resisting material.Zone melting furnace
Induction heating power 6 is of coupled connections with inductor 5, provides magnetic field for inductor 5, inductor 5 generates heat, and is carried for cast metals melting
For certain heating temperature, multiple zone melting furnace induction heating powers 6 can provide multiple heating temperatures.Inductor 5 is sleeved on boiler tube 2
Outside, to provide heating environment inside zone melting furnace, zone melting furnace induction heating power 6 is arranged outside boiler tube 2, can be to avoid high temperature
Damage to electronic component.The shape of inductor 5 can be customized according to the shape of boiler tube 2, for example, inductor 5 can be width
Degree is 612mm, is highly the rectangle inductor 5 of 76mm.
It works specifically, electrical control equipment 1 controls zone melting furnace induction heating power 6, and by adjusting zone melting furnace induction
Control unit in heating power supply 6 makes its corresponding inductor 5 generate certain temperature, is provided for the cast metals in boiler tube 2
Smelting temperature.Then electrical control equipment 1 controls the graphite boat 4 at 3 promotion 2 feed inlet of boiler tube of continuous boat pushing equipment to boiler tube 2
Discharge port movement, then the graphite boat 4 of 2 feed inlet of boiler tube can push and its adjacent graphite boat 4 on the same track
It travels forward, by constantly being pushed to the graphite boat 4 of new placement at feed inlet, realizes and boat is pushed away with boat, at this point, in boiler tube 2
Graphite boat 4 can complete an inductor 5 melting after, move to next adjacent 5 heating region of inductor and carry out down
Melting once, to realize the melting to the cast metals on the interior graphite boat 4 placed of boiler tube 2.Wherein, boiler tube 2 can be
Interior walls be smooth, the uniform boiler tube of pipe wall thickness 2.Optionally, the gait of march of the promotion of continuous boat pushing equipment 3 graphite boat 4 can be
0-20mm/min.Optionally, the output power of zone melting furnace induction heating power 6 can be 50KW, and output frequency can be in 200-
600KHZ changes.
This zone melting furnace system that the utility model embodiment provides, is arranged multiple inductors 5, using this in boiler tube 2
The mode of kind continuous boat pushing, can be such that the cast metals after the 5 place heating region melting of current inductor move to next
5 region of a inductor carries out further melting, molten to the uninterrupted continuum of cast metals to realize, greatly improves
Zone-melting efficiency, and by the way that multiple heating units are arranged, the multiple melting to cast metals may be implemented, to improve
The purity of ingot zone-refine product.For example, to germanium cast metals, needs 20 meltings of progress to can be only achieved purity requirement, then may be used
20 inductors 5 to be arranged in boiler tube 2, electrical control equipment 1 controls the graphite that continuous boat pushing equipment 3 continuously pushes feed inlet
Melting is carried out in boat 4 to boiler tube 2, when pushing second graphite boat 4 at feed inlet, second graphite boat 4 can push the
The heating region that one graphite boat 4 is moved to next inductor 5 from the heating region of first inductor 5 carries out melting, with
This analogizes, when continuous boat pushing equipment 3, which pushes the 21st graphite boat 4 to enter, carries out melting in the same track in boiler tube 2, first
Cast metals in a graphite boat 4 into the track have completed 20 meltings, obtain the cast metals for meeting purity requirement,
The melting of the cast metals in the graphite boat 4 to second entrance track may be implemented in further continuous boat pushing, and zone melting furnace can
Not shut down continuous work.The zone melting furnace system that the utility model embodiment provides, not only can be molten to the region of metal germanium ingots
It when refining, is combined by the pattern of this multiple inductors 5 and continuous boat pushing, improves the purification precision to germanium, improves smelting efficiency,
The problems such as damaged connection cables caused by trolley repeatedly moves back and forth, fracture are melted in area in traditional technology can also be avoided, to make
At safety problems such as short circuits.
In one of the embodiments, as shown in figure 3, zone melting furnace induction heating power 21 includes：Pressure unit 10, rectification
Unit 20, high-frequency inversion unit 30, resonant element 40, control unit 50；The inductor of resonant element 40 and zone melting furnace heating zone
52 are of coupled connections, for being heated for zone melting furnace；Pressure unit 10, rectification unit 20 and high-frequency inversion unit 30 are sequentially connected in series outside
It connects between power supply and resonant element 40；Control unit 50 for respectively control rectification unit 20 in each switching device break-make and
The break-make of each switching device in high-frequency inversion unit 30, to adjust the output parameter of resonant element 40.
Wherein, inductor 52 refers to the device that can couple, transmit electric energy by electromagnetic induction with the output of resonant element 40
Part.Specifically, external power supply generates three-phase alternating current by pressure unit 10 after decompression, three-phase alternating current passes through rectification unit
20, it exports as direct current, control unit 50 controls the break-make of each switching device in rectification unit 20, thus it is possible to vary rectification unit
The angle of flow of each switching device in 20 obtains so as to realize that the power of the direct current exported to rectification unit 20 is adjusted
Suitable output power is obtained, then direct current exports alternating current after high-frequency inversion unit 30, at this point, control unit 50 passes through
The break-make of each switching device in high-frequency inversion unit 30 is accordingly controlled, may be implemented to export high-frequency inversion unit 30
Alternating current power adjusting, to resonant element 40, resonant element 40 produces the alternating current transmission that high-frequency inversion unit 30 exports
Magnetisation field energy, and the inductor 52 gone with zone melting furnace heating is of coupled connections by magnetic field, the magnetic that resonant element 40 generates
, the electric energy in inductor 52 is converted to, inductor 52 generates heat, and zone-melting temperature is provided for the cast metals in zone melting furnace
Condition.
Zone melting furnace induction heating power 21 carries out preamble processing by pressure unit 10 to external power supply, and single using control
First 50 pairs of rectification units 20, high-frequency inversion unit 30 carry out coordination control so that finally output is suitble to zone melting furnace to resonant element 40
The power needed for cast metals is heated in area, and resonant element 40 is of coupled connections with inductor 52,52 energization heat of inductor, molten for area
Stove provides heat, and this wireless induction heater circuit, heat utilization efficiency is high, and so as to reduce cost, and safety coefficient is high, will not
Because aging circuit, short circuit etc. generate production safety hidden danger.
It is auxiliary in one of the embodiments, as shown in figure 4, zone melting furnace induction heating power 21 further includes accessory power supply 60
Help power supply 60 for the output voltage of external power supply being converted to the operating voltage of control unit 50 and unit 50 is powered in order to control.
Wherein, accessory power supply 60 refers to the power supply adaptor that external power supply is converted to 50 operating voltage of control unit.Tool
Body, 60 one end of accessory power supply connects external power supply, and one end connects control unit 50, and the voltage of external power supply is through accessory power supply 60
Afterwards, the operating voltage of output control unit 50, the in order to control power supply of unit 50.For example, external power supply is the three-phase electricity of 380V, control
The operating voltage of unit 50 is 15V, then accessory power supply 60 can be the power supply adaptor for inputting 380V, exporting 15V.
In one of the embodiments, as shown in figure 4, control unit 50 includes given circuit 51, control driving circuit 52；
Driving circuit 52 is controlled for output pulse signal to rectification unit 20 and high-frequency inversion unit 30, pulse signal is whole for controlling
Flow the break-make of each switching device in the break-make and high-frequency inversion unit 30 of each switching device in unit 20；Given circuit 51 connects
Connect control driving circuit 52, and the pulse signal exported for adjusting control driving circuit 52.
Wherein, control driving circuit 52 is to refer to control rectification unit 20 and high-frequency inversion list by output pulse signal
The circuit of member 30, given circuit 51 refers to can be with the circuit of the output pulse signal of adjusting control driving circuit 52.Specifically, giving
Determine circuit 51 and connect driving circuit, then the pulse signal that adjusting control driving circuit 52 exports controls driving circuit 52 and exports
Pulse signal transmission to rectification unit 20 and high-frequency inversion unit 30, realize to each switching device and height in rectification unit 20
The control of the break-make of each switching device in frequency inversion unit 30, to realize that control rectification unit 20 exports the power of direct current
The power of alternating current, the final adjusting realized to 40 output power of resonant element are exported with high-frequency inversion unit 30.
In one of the embodiments, as shown in figure 4, zone melting furnace induction heating power 21 further includes filter unit 70, filter
The output end of the input termination rectification unit 20 of wave unit 70, the input of the output termination high-frequency inversion unit 30 of filter unit 70
End.
Specifically, filter unit 70 1 terminates the output end of rectification unit 20, it is another to terminate the defeated of high-frequency inversion unit 30
Enter end, after rectification unit 20 exports direct current, filter unit 70 receives the DC signal, and is filtered to the DC signal
Filtered DC signal is transferred to high-frequency inversion unit 30 by wave, filter unit 70, and high-frequency inversion unit 30 is to through filtering
Stable DC signal after wave carries out inversion processing, exports ac signal, and high-frequency inversion unit 30 is by the exchange telecommunications
Number it is transmitted to resonant element 40, so that resonant element 40 is provided the output of certain power, resonant element 40 couples with inductor 52, makes
Inductor 52 generates heat, and the temperature condition of germanium ingot melting is provided for zone melting furnace.
In one of the embodiments, as shown in figure 4, control unit 50 further includes display circuit 53；Display circuit 53 with
Control output parameter, the rectification list of the external power supply that driving circuit 52 is electrically connected, and is obtained for display control driving circuit 52
First 20 output parameter and the output parameter of high-frequency inversion unit 30.
Wherein, display circuit 53 is used to show the various running parameters of zone melting furnace induction heating power 21, these work ginseng
Number includes the ac signal parameter of parameter, DC signal parameter and high-frequency inversion unit 30 output of input power.Tool
Body, display circuit 53 is connect with control driving circuit 52, and it is defeated to pressure unit 10 that control driving circuit 52 obtains external power supply
The ac signal ginseng that the DC signal parameter and high-frequency inversion unit 30 that electrical parameter, the rectification unit 20 entered exports export
Then number controls driving circuit 52 and these parameters of acquisition is transferred to display circuit 53, display circuit 53 shows these parameters
It shows to come, for the running parameter of staff's real time inspection zone melting furnace induction heating power 21.
In one of the embodiments, as shown in Figure 4, Figure 5, rectification unit 20 includes three-phase thyristor full-wave rectification electricity
Road, the output end of the input termination pressure unit 10 of three-phase thyristor full-wave rectifying circuit, three-phase thyristor full-wave rectifying circuit
Output termination high-frequency inversion unit 30 input terminal；Each switching device in rectification unit 20 is three-phase thyristor full-wave rectification
Thyristor in circuit；Control unit 50 is used to control the break-make of each thyristor in three-phase thyristor full-wave rectifying circuit, with
Adjust the output parameter of rectification unit 20.
Specifically, after pressure unit 10 carries out decompression processing to the three-phase alternating current of external power input, the three-phase of generation
Alternating current is transmitted to rectification unit 20 by three input terminals of three-phase thyristor full-wave rectifying circuit, meanwhile, control unit 50
Output termination three-phase thyristor full-wave rectifying circuit in each thyristor, the break-make for controlling each thyristor, control unit
50 can control the break-make of each thyristor by way of output pulse signal, by adjusting pulse signal, may be implemented pair
The control at each turn on thyristors angle in three-phase thyristor full-wave rectifying circuit, to realize the direct current exported to rectification unit 20
The adjusting of electric signal.
In one of the embodiments, as shown in Figure 4, Figure 5, three-phase thyristor full-wave rectifying circuit includes：It corresponds to respectively
Three AC voltage adjusting branches being connected between the three-phase output end of pressure unit 10 and high-frequency inversion unit 30, each exchange
Pressure regulation branch includes two thyristors of inverse parallel connection；Control unit 50 is used to control the break-make of each thyristor, to adjust
The output parameter of rectification unit 20.Such as can be controlled by the on off operating mode to each thyristor, adjust the defeated of rectification unit 20
Go out the output parameters such as voltage, output current.
Specifically, the three-phase output end of pressure unit 10 connects respectively at three AC voltage adjusting branches of high-frequency inversion unit 30
It connecing, each AC voltage adjusting branch road all includes a pair of antiparallel thyristor, D1, D2, D3, D4, D5 in respectively Fig. 3,
Each output end of D6, anxious pressure unit 10 are respectively coupled the anode of a thyristor and the cathode of another thyristor,
And the input terminal of high-frequency inversion unit 30 is connected by the two thyristors.Control unit 50 is by controlling each thyristor
The adjusting of the DC signal parameter exported to rectification unit 20 may be implemented on off operating mode.
In one of the embodiments, as shown in figure 5, filter unit 70 includes sustained diode 7, the first capacitance C1, the
Two capacitance C2 and the first inductance L1；The anode of sustained diode 7 connects the negative output terminal of three-phase thyristor full-wave rectifying circuit, continues
The cathode of stream diode D7 connects the positive output end of three-phase thyristor full-wave rectifying circuit；First capacitance C1 and the second capacitance C2 series connection
It is in parallel with sustained diode 7 afterwards；One end of first inductance L1 meets the cathode of fly-wheel diode D7, the first capacitance C1 of another termination.
Specifically, rectification unit 20 exports DC signal to filter unit 70, the LC filter circuits in filter unit 70
Structure realizes the filtering to DC signal, and then filtered DC signal is transmitted to high-frequency inversion list by filter unit 70
Member 30.Sustained diode 7 provides discharge loop in 70 course of work of filter unit, for LC filter circuit constructions.
In one of the embodiments, as shown in Figure 4 and Figure 5, high-frequency inversion unit 30 includes full bridge inverter, full-bridge
The output end of the input termination rectification unit 20 of inverter circuit, the input of the output termination resonant element 40 of full bridge inverter
End；Control unit 50 is used to control the break-make of the switching device in full bridge inverter, to adjust the defeated of high-frequency inversion unit 30
Go out parameter.For example, the on off operating mode by controlling each switching device in full bridge inverter, may be implemented to high-frequency inversion list
First 30 output AC voltage peak-to-peak values, AC voltage cycle etc..
Specifically, full bridge inverter one terminates the output end of rectification unit 20, the input of another termination resonant element 40
End, the DC signal that rectification unit 20 exports pass through full bridge inverter, export as ac signal.Pass through control unit 50
It may be implemented that the on off operating mode of each switching device in full bridge inverter is adjusted, it is defeated to change full bridge inverter
The ac signal gone out further influences the output of resonance circuit.
Optionally, the output end of the input termination filter unit 70 of full bridge inverter, the output end of full bridge inverter
Connect the input terminal of resonant element 40；Control unit 50 is used to control the break-make of the switching device in full bridge inverter, to adjust
The output parameter of high-frequency inversion unit 30.
In one of the embodiments, as shown in figure 5, full bridge inverter includes：First switch device VT1, second open
Close device VT2, third switching device VT3, the 4th switching device VT4, third capacitance C3, the 4th capacitance C4；Rectification unit 20 is defeated
Exit port three series circuits of parallel connection：Third capacitance C3 and the 4th capacitance C4 series connection, first switch device VT1 and second switch device
Part VT2 series connection, third switching device VT3 connect with the 4th switching device VT4；From first switch device VT1 and second switch device
The first output end of high-frequency inversion unit 30 is drawn at the midpoint of part VT2 series circuits, is switched from third switching device VT3 and the 4th
Draw the second output terminal of high-frequency inversion unit 30 in the midpoint of device VT4 series circuits；Control unit 50 for controlling the respectively
The break-make of one switching device VT1, second switch device VT2, third switching device VT3 and the 4th switching device VT4, to adjust height
The output parameter of frequency inversion unit 30.
Specifically, the DC signal that rectification unit 20 exports is exported to the input terminal of full bridge inverter, it is that full-bridge is inverse
Each switching device offer pin low and high level in change circuit, output end three series circuits in parallel of rectification unit 20, successively
It is third capacitance C3 and the 4th capacitance C4 series connection, first switch device VT1 connects with second switch device VT2, third derailing switch
Part VT3 connects with the 4th switching device VT4, and the output end of control unit 50 connects its of first to fourth switching device VT4 respectively
Remaining two pins, low and high level is provided for the pin, when work, 50 output pulse signal of control unit controls each switching device
The height of the level of pin access realizes full-bridge inverting, then so as to realize the control to each switching device on off operating mode
The first output of high-frequency inversion unit 30 is drawn from the midpoint of first switch device VT1 and second switch device VT2 series circuits
End, second from the midpoint of third switching device VT3 and the 4th switching device VT4 series circuits extraction high-frequency inversion unit 30 are defeated
Outlet, the first output end and second output terminal constitute the output end of high-frequency inversion unit 30, and output is raw after full bridge inverter
At ac signal to resonant element 40.Optionally, first to fourth switching device (VT1~VT4) can be thyristor, whole
The positive output end of stream unit 20 connects one end of third capacitance C3, the collector of first switch device VT1, third switching device respectively
The collector of VT3, the negative input end of rectification unit 20 connect respectively one end of the 4th capacitance C4, second switch device VT2 emitter-base bandgap grading,
The emitter-base bandgap grading of 4th switching device VT4, the output end of control unit 50 be separately connected first to fourth switching device VT4 base stage and
Emitter-base bandgap grading.Optionally, full bridge inverter includes：First switch device VT1, second switch device VT2, third switching device VT3,
4th switching device VT4, third capacitance C3, the 4th capacitance C4；70 output port of filter unit, three series circuits in parallel：Third
Capacitance C3 and the 4th capacitance C4 series connection, first switch device VT1 connect with second switch device VT2, third switching device VT3 and
4th switching device VT4 series connection；High frequency is drawn from the midpoint of first switch device VT1 and second switch device VT2 series circuits
First output end of inversion unit 30 is drawn high from the midpoint of third switching device VT3 and the 4th switching device VT4 series circuits
The second output terminal of frequency inversion unit 30；Control unit 50 is for control first switch device VT1, second switch device respectively
The break-make of VT2, third switching device VT3 and the 4th switching device VT4, to adjust the output parameter of high-frequency inversion unit 30.
In one of the embodiments, as shown in figure 5, resonant element 40 includes the 5th capacitance C5 and the second inductance L2；The
One output end passes sequentially through the 5th capacitance C5 and the second inductance L2 connection second output terminals；Second inductance L2 is coupled with inductor 52
Connection.
Wherein, the second inductance L2 is for generating magnetic field, so that zone melting furnace induction heating power 21 can be with inductor 52
Electromagnetic coupling.Specifically, high-frequency inversion unit 30 exports ac signal to resonant element 40, through the electricity of the 5th capacitance C5 and second
Feeling L2, the second inductance L2 generates electromagnetic field, is coupled with the inductor 52 in zone melting furnace, due to electromagnetic induction, the sense in zone melting furnace
It answers device 52 to give birth to electricity, fever, heating environment is provided for zone melting furnace.Wherein, inductor 52 can be the magnetic parts such as electromagnetic coil.
In one of the embodiments, as shown in Figure 1 and Figure 2, zone melting furnace system further includes protective gas supply arrangement 7, cold
But equipment 8；Cooling equipment 8 is corresponding to each inductor 5 to be arranged, and for cooling down for inductor 5.
Electrical control equipment 1 is used for：Control protective gas supply arrangement 7 is passed through protective gas into boiler tube 2；Control cooling
Equipment 8 supplies cooling water, to adjust the temperature of inductor 5.
Wherein, protective gas refer to hydrogen or nitrogen etc. can prevent cast metals occur in fusion process oxidation or its
The gas that he chemically reacts.The cooling water inflow being passed through conditional decision needed for current melting.Specifically, electrical control equipment
1 control protective gas supply arrangement 7 is passed through suitable protective gas into each boiler tube 2, after being passed through a certain amount of protective gas, this
When think to have been filled with protective gas in pipe, electrical control equipment 1 controls the work of zone melting furnace induction heating power 6 again, and passes through tune
The control unit in zone melting furnace induction heating power 6 is saved, its corresponding inductor 5 is made to generate certain temperature, and electrical control
Equipment 1 controls cooling equipment 8 and supplies cooling water simultaneously, is that the inductor 5 of corresponding setting cools down so that inductor 5 is stablized
Temperature needed for smelting metal.Wherein, cooling water can be transparent, not muddy, deposit-free, PH ranging from 6-8, conductivity
≤ 600us/cm, inflow temperature are not less than 5 DEG C, are not higher than 30 DEG C of cooling water, and cooling equipment 8 supplies the intake pressure of cooling water
Can be 0.25-0.35Mpa, the flow of cooling water can be with 15m3/h.
Multiple areas for housing graphite boat 4 are provided in boiler tube 2 in one of the embodiments, and melt track；Continuously push away
Boat equipment 3 divides boat device including multichannel；Multichannel divides boat device for melting the distribution of graphite boat 4 to each area in track.
Wherein, multichannel divides boat device for carrying out track distribution to the graphite boat 4 at 2 feed inlet of boiler tube, by each graphite boat 4
It is pushed into different areas respectively to melt in track, so that the cast metals carried on graphite boat 4 in the molten track in each area can be simultaneously
Carry out melting.Specifically, multichannel divides boat device to be pushed to specified area to the graphite boat 4 for carrying cast metals at feed inlet
Molten track, and being shifted onto in its corresponding track to next graphite boat 4 in feed inlet divides boat device and multiple using multichannel
Track is melted in area, can be carried out to the cast metals in multiple graphite boats 4 while heat melting, can greatly improve smelting efficiency.
In one of the embodiments, as shown in Figure 6, Figure 7, each graphite boat 4 is provided with multiple for holding cast metals
Groove 41；Moving direction of the arragement direction of groove 41 perpendicular to graphite boat 4.Specifically, before carrying out melting, by metal casting
Ingot is placed in each groove 41, is carried out Metal Melting using the graphite boat 4 of this boat multimode, can be greatly improved melting effect
Rate.For example, a graphite boat 4 may include 10 grooves 41,4 size of graphite boat can be long 590mm, width 440mm, high 45mm
Graphite boat 4.
In one of the embodiments, as shown in Figure 1 and Figure 2, zone melting furnace system further includes stove rack 9；Boiler tube 2 is placed on
In stove rack 9, and height where the discharge port of boiler tube 2 is slightly above height where the feed inlet of boiler tube 2.Specifically, boiler tube 2 is with one
Fixed angle of inclination is placed in stove rack 9, and the discharge port of boiler tube 2 is higher than the feed inlet of boiler tube 2, so that electrical control equipment
1 into boiler tube 2 when being passed through protective gas, and gas is heated to be flowed up, and thereby may be ensured that the exhaust gas of generation can be from discharge port
Single track gas shield is realized in discharge.Stove rack 9 includes that furnace tube support 91 and inductor fix branch in one of the embodiments,
Frame 92, furnace tube support 91 are used for stationary induction apparatus 5 for fixing boiler tube 2, inductor fixing bracket 92.
In one of the embodiments, as shown in Fig. 2, zone melting furnace system further includes back boat track 95, boat track 95 is returned
Both ends are docked with the both ends of boiler tube 2 respectively, are returned boat track 95 and are equipped with transmission device 94, are located at the stone of the discharge outlet of boiler tube 2
Black boat 4 enters go back to one end of boat track 95 under the promotion of adjacent graphite boat 4；It is moved to back under the conveying of transmission device 94
The other end of boat track 95.
Wherein, it is to refer to realize the track that the graphite boat 4 of discharge port is transmitted to feed inlet to return boat track 95.Specifically
, when graphite boat 4 by 2 areas Nei Mou of boiler tube melt track arrangement it is full when, in continuous boat pushing equipment 3 by the new graphite boat 4 of feed inlet
Be pushed into the area melt track when, discharge outlet just exports a graphite boat 4 and enters back one end of boat track 95, transmission device 94
Graphite boat 4 on time boat track 95 is transmitted to back to the other end of boat track 95, the i.e. gating location of boiler tube 2, for next time
Metal Melting is prepared.
Boiler tube 2 includes the quartz ampoule of multistage sealing splicing in one of the embodiments,.Specifically, multistage quartz ampoule group
It at boiler tube 2, and is tightly connected between adjacent two boiler tube 2, cooling effect and adjacent two induction of each quartz ampoule according to cooling equipment 8
The distance between device 5 is spliced.For example, 20 inductors 5 can be arranged in boiler tube 2, and it is correspondingly arranged 10 temperature detections
Point is detected for the temperature to each inductor 5 and feeds back to electrical control equipment 1, molten for 1 control zone of electrical control equipment
The output power of stove induction heating equipment and the water supply of cooling equipment 8 provide foundation.It wherein, can be between adjacent two quartz ampoule
It is sealed using water jacket.Optionally, every section of quartz ampoule all can be long 630mm, width 612mm, high 76mm, wall thickness 8mm quartz ampoule.
Optionally, zone melting furnace system, further includes vacuum equipment, and vacuum equipment includes vacuum pump, vacuum solenoid and vacuum
Test instrumentation group；Electrical control equipment 1 is used to obtain the vacuum degree parameter in each boiler tube 2 of vacuum test instrument group acquisition, and
According to the opening and closing of the working condition of vacuum degree state modulator vacuum pump and vacuum solenoid, the vacuum degree in each boiler tube 2 is made to join
Number reaches preset vacuum degree parameter.Wherein, preset vacuum degree parameter refers to the threshold of gas pressure intensity in pre-set boiler tube 2
Value, for example, preset vacuum degree parameter can be 0Pa.Specifically, electrical control equipment 1 controls vacuum pump work, vacuum is controlled
Solenoid valve disconnects, and the gas in boiler tube 2 is sucked out, and reduces the pressure in boiler tube 2, and vacuum test instrument group monitors boiler tube 2 in real time
Interior vacuum degree parameter, and the vacuum degree parameter is sent to electrical control equipment 1, electrical control equipment 1 is detecting vacuum
When degree parameter reaches preset vacuum degree parameter, controls the vacuum solenoid and vacuum pump is stopped.Then electrical control
Equipment 1 controls protective gas supply arrangement 7 and is passed through suitable protective gas into boiler tube 2 again.Optionally, vacuum equipment further includes
Vacuum distribution tank, the vacuum distribution tank are used to receive the gas of vacuum pumped.There is protective gas to overflow in space division distribution tank surely
When going out, electrical control equipment 1 adjusts the gas delivery volume of protective gas supply arrangement 7.
2 both ends of boiler tube respectively include the first envelope body and the second envelope body in one of the embodiments, and the first envelope body is carrying
The feed inlet of the graphite boat 4 of cast metals；Second envelope body one end connects vacuum solenoid and protective gas supply arrangement 7, another
End connection boiler tube 2 seals.Wherein, tolerance fit is installed successively for the first envelope body on adjacent two boiler tube 2 and the second envelope body.It is optional
, boiler tube 2 can be the quartz ampoule of 1Cr18Ni9Ti materials.
Zone melting furnace system further includes that feeding furnace door and charging are sealed up a door in one of the embodiments,.Feeding furnace door uses certainly
Dynamic upper lower open-type hermatic door, and handled using nanometer anticorrosive coating, feed furnace doorway bottom configures gas curtain.Fire door connects with boiler tube 2
It meets place and uses silicone rubber seal.
Zone melting furnace system further includes automatic blanking equipment in one of the embodiments, and automatic blanking equipment includes tipping bucket
And tipping controller；Tipping bucket is set to the top of 2 feed inlet of boiler tube；Electrical control equipment 1 will be turned over for controlling tipping controller
Cast metals overturning in bucket is fallen in the graphite boat 4 of lower section.
Electrical control equipment 1 is connect with given circuit in one of the embodiments, and for controlling given circuit, with
The output pulse signal of adjusting control driving circuit.
Zone melting furnace system further includes induction mechanism 93 in one of the embodiments, and induction mechanism 93 includes multiple inductions
Unit, sensing unit are arranged in boiler tube 2, the position for incuding boat, and feedback sensor signals are to electrical control equipment 1,
Electrical control equipment 1 controls the output pulse signal of control unit to realize the temperature to inductor 5 after receiving sensor signal
Degree is adjusted.Optionally, induction mechanism 93 may include warmly taking sensor.
Each technical characteristic of embodiment described above can be combined arbitrarily, to keep description succinct, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, it is all considered to be the range of this specification record.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But it should not be understood as limiting the scope of the patent of the utility model.It should be pointed out that for the common of this field
For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these all belong to
In the scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (10)
1. a kind of zone melting furnace system, which is characterized in that including electrical control equipment, boiler tube, continuous boat pushing equipment is located at the stove
Graphite boat in pipe, inductor and zone melting furnace induction heating power；
The inductor is fixedly attached to outside the boiler tube；
The graphite boat is arranged successively along the axial direction of the boiler tube；
The inductor is correspondingly arranged with the zone melting furnace induction heating power；
The graphite boat is for housing cast metals；
The electrical control equipment is used for：
The zone melting furnace induction heating power is controlled, to adjust the output parameter of the zone melting furnace induction heating power；
It controls the continuous boat pushing equipment and pushes the graphite boat at the feed inlet of the boiler tube to push and the graphite boat
Adjacent graphite boat is moved to the discharge outlet of the boiler tube.
2. zone melting furnace system according to claim 1, which is characterized in that the zone melting furnace induction heating power includes：Drop
Press unit, rectification unit, high-frequency inversion unit, resonant element, control unit；The sense of the resonant element and zone melting furnace heating zone
Device is answered to be of coupled connections, for being heated for zone melting furnace；
The pressure unit, the rectification unit and the high-frequency inversion unit are sequentially connected in series in external power supply and the resonance list
Between member；
Described control unit is used to control the break-make of each switching device in the rectification unit and the high-frequency inversion list respectively
The break-make of each switching device in member, to adjust the output parameter of the resonant element.
3. zone melting furnace system according to claim 2, which is characterized in that the zone melting furnace induction heating power further includes auxiliary
Power supply, the accessory power supply is helped to be used to the output voltage of the external power supply being converted to the operating voltage of described control unit simultaneously
It powers for described control unit.
4. zone melting furnace system according to claim 2, which is characterized in that described control unit includes given circuit, control
Driving circuit；
The control driving circuit is for output pulse signal to the rectification unit and the high-frequency inversion unit, the pulse
Signal is used to control each switching device in the break-make and the high-frequency inversion unit of each switching device in the rectification unit
Break-make；
The given circuit connects the control driving circuit, and the pulse for adjusting the control driving circuit output
Signal.
5. zone melting furnace system according to claim 2, which is characterized in that the zone melting furnace induction heating power further includes filter
Wave unit, the input of the filter unit terminate the output end of the rectification unit, described in the output termination of the filter unit
The input terminal of high-frequency inversion unit.
6. zone melting furnace system according to claim 1, which is characterized in that further include protective gas supply arrangement, cooling is set
It is standby；
The cooling equipment is corresponding to each inductor to be arranged, and for cooling down for the inductor；
The electrical control equipment is used for：
It controls the protective gas supply arrangement and is passed through protective gas into the boiler tube；
The cooling equipment supply cooling water is controlled, to adjust the temperature of the inductor.
7. zone melting furnace system according to claim 1, which is characterized in that be provided in the boiler tube multiple for housing institute
Melt track in the area for stating graphite boat；
The continuous boat pushing equipment includes that multichannel divides boat device；
The multichannel divides boat device to be melted in track for distributing the graphite boat to each area.
8. the zone melting furnace system according to any one of claim 1-7, which is characterized in that each graphite boat is provided with more
A groove for holding cast metals；
Moving direction of the arragement direction of the groove perpendicular to the graphite boat.
9. the zone melting furnace system according to any one of claim 1-7, which is characterized in that further include stove rack；
The boiler tube is placed in the stove rack, and height is slightly above the charging of the boiler tube where the discharge port of the boiler tube
Height where mouthful.
10. the zone melting furnace system according to any one of claim 1-7, which is characterized in that further include back boat track, it is described
The both ends for returning boat track are docked with the both ends of the boiler tube respectively, and described time boat track is equipped with transmission device, is located at the stove
The graphite boat of the discharge outlet of pipe enters described one end for returning boat track under the promotion of the adjacent graphite boat；
The other end for returning boat track is moved under the conveying of the transmission device.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820402936.0U CN208008935U (en) | 2018-03-23 | 2018-03-23 | Zone melting furnace system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820402936.0U CN208008935U (en) | 2018-03-23 | 2018-03-23 | Zone melting furnace system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108239784A (en) * | 2018-03-23 | 2018-07-03 | 韶关保绿环保科技股份有限公司 | Zone melting furnace system |
| CN110093518A (en) * | 2018-11-22 | 2019-08-06 | 云南驰宏国际锗业有限公司 | A kind of improved method of 5 area under control smelting furnace |
-
2018
- 2018-03-23 CN CN201820402936.0U patent/CN208008935U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108239784A (en) * | 2018-03-23 | 2018-07-03 | 韶关保绿环保科技股份有限公司 | Zone melting furnace system |
| CN110093518A (en) * | 2018-11-22 | 2019-08-06 | 云南驰宏国际锗业有限公司 | A kind of improved method of 5 area under control smelting furnace |
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Effective date of registration: 20200720 Address after: 302, 3rd floor, Qunle village office, Danxia street, Renhua county, Shaoguan City, Guangdong Province Patentee after: Guangdong Baolv Investment Co., Ltd Address before: Danxia 512300 Guangdong city of Shaoguan province Renhua county street group Le Village Patentee before: SHAOGUAN BAOLYU ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. |