CN207967043U - packaging structure of L ED lamp pearl - Google Patents

packaging structure of L ED lamp pearl Download PDF

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Publication number
CN207967043U
CN207967043U CN201820384594.4U CN201820384594U CN207967043U CN 207967043 U CN207967043 U CN 207967043U CN 201820384594 U CN201820384594 U CN 201820384594U CN 207967043 U CN207967043 U CN 207967043U
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China
Prior art keywords
lens
recess
lamp bead
led lamp
groove
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CN201820384594.4U
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Chinese (zh)
Inventor
刘天明
王洪贯
叶才
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MLS Co Ltd
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MLS Co Ltd
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Abstract

the utility model discloses a packaging structure of L ED lamp pearl, including base plate, L ED chip, wire and lens, the L ED chip passes through wire with the base plate is connected, lens with be equipped with the glue-sealing layer between the L ED chip, lens include income plain noodles and play plain noodles, go into the plain noodles cover in on the glue-sealing layer, be equipped with the cave-in that is used for changing the grading direction on the play plain noodles of lens, sunken lateral wall is the slope setting and makes sunken top forms loudspeaker form opening, the utility model discloses a lens realize changing the grading direction of L ED chip forms the distribution of light type bat wing formula, reaches the purpose that enlarges luminous angle, makes the grading curve be bat wing formula moreover to improve the utilization ratio of illuminated light energy and degree of consistency, the support sets up and is used for placing the recess of L ED chip for overall structure is compacter, is convenient for preparation and reduction in production cost.

Description

A kind of encapsulating structure of LED lamp bead
Technical field
The utility model is related to technical field of semiconductor encapsulation more particularly to a kind of encapsulating structures of LED lamp bead.
Background technology
In recent years, the development that LED lighting technology is advanced by leaps and bounds, with the development of power-type LED device technology, LED obtains huge application in lighting area.LED is with its luminous efficiency height, long lifespan, colour gamut are wide, can working frequency is high, nothing The advantages that mercury, will gradually replace traditional incandescent lamp, and halogen lamp even high-pressure sodium lamp will become the first choice of illumination.
The luminous light type of LED light source generally all approximate Lambertian body, this strong and both sides of also causing to shine among it shine weak.Therefore In actual illumination application, often also needs to carry out secondary light-distribution design to light source and add secondary lens, to ensure light extraction The uniformity.This method not only cost of idle time, design cost also waste material cost, increase the production cycle, reduce LED light Synthesized competitiveness.
Utility model content
In order to overcome the shortcomings of the prior art, the utility model to provide a kind of simple, the of low cost, light emitting anger of making Spend the LED lamp bead encapsulating structure that big and light source has Batwing type light distribution curve.
In order to solve the above-mentioned technical problem, the utility model provides a kind of LED lamp bead encapsulating structure, including substrate, LED core Piece, plain conductor and lens, the LED chip are connected by the plain conductor with the substrate, the lens and institute It states and is equipped with adhesive layer between LED chip;
The lens include incidence surface and light-emitting surface, and the incidence surface is covered on the adhesive layer, the lens Light-emitting surface is equipped with for changing the recess with light direction, and the side wall of the recess is inclined to set and makes the top of the recess Portion forms flare openings.
Preferably, the recess is in inverted centrum shape, and the recess includes the addendum cone mouth being arranged outwardly and court The base cone point being arranged to the LED chip.
Preferably, the addendum cone mouth is mutually connected by cambered surface or folding surface with the lens.
Preferably, the recess is in inverted stage body shape, the recess include the open top that is arranged outwardly and The light extraction bottom surface being arranged towards the LED chip, the light extraction bottom surface is parallel to the incidence surface.
Preferably, the open top of the recess is mutually connected by cambered surface or folding surface with the lens.
Preferably, further include the holder being set between the substrate and the lens, the incidence surface of the lens It is covered on the holder, the holder is made of the material with reflection light property, and being internally provided with for the holder is used for House the groove of the LED chip.
Preferably, the side wall of the groove is inclined to set and the top of the groove is made to form horn-like open Mouthful.
Preferably, described to be recessed with the center line of the groove on the same line.
Preferably, the adhesive layer is set in the groove.
Preferably, the groove is inverted stage body connected in star, and the LED chip is in the bottom of the groove Center, the open top of the groove connect with the incidence surface.
The encapsulating structure of LED lamp bead provided by the utility model, compared with prior art, advantage is:This reality With the novel LED chip electrified light emitting, light eventually passes through lens injection, is realized by the lens and change the LED The light direction of chip forms the light distribution of Batwing type, and the concave design is at horn-like groove so that described The light of LED chip sent out achievees the purpose that expand light emitting angle, and make the institute of light extraction light type by the lens Have the distribution curve flux of section to be in Batwing type makes LED lamp send out to improve the utilization rate of the face to be illuminated uniformity and light energy Go out light evenly, avoids and increase secondary lens in application end, save the time of fabrication processing, reduce secondary light The cost of design is learned, overall structure is compacter, convenient for making and reducing production cost.
Description of the drawings
It, below will be to attached needed in embodiment in order to illustrate more clearly of the technical solution of the utility model Figure is briefly described, it should be apparent that, the accompanying drawings in the following description is only some embodiments of the utility model, for For those of ordinary skill in the art, without creative efforts, other are can also be obtained according to these attached drawings Attached drawing.
Fig. 1 is the internal structure schematic diagram of the encapsulating structure of the LED lamp bead of the utility model the first embodiment.
Fig. 2 is the internal structure chart at another visual angle of Fig. 1.
Fig. 3 is the overlooking structure diagram of the encapsulating structure of the LED lamp bead of the utility model the first embodiment.
Fig. 4 is the light path of light schematic diagram of the encapsulating structure of the LED lamp bead of the utility model the first embodiment.
Fig. 5 is the internal structure schematic diagram of the encapsulating structure of the LED lamp bead of second of embodiment of the utility model.
Fig. 6 is the internal structure schematic diagram of the encapsulating structure of the LED lamp bead of the utility model the third embodiment.
Fig. 7 is the internal structure schematic diagram of the encapsulating structure of the LED lamp bead of the 4th kind of embodiment of the utility model.
Fig. 8 is the distribution curve flux schematic diagram of the encapsulating structure of the LED lamp bead of all embodiments of the utility model.
In figure:1. substrate;2. lens;3.LED chips;4. plain conductor;5. recess;6. holder;7. groove;8. insulation Item;9. light.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without creative efforts The every other embodiment obtained, shall fall within the protection scope of the present invention.
In addition, in the description of the present invention, it should be noted that term " first ", " second " etc. are only used for describing Purpose is not understood to indicate or imply relative importance.
As shown in Figures 1 to 4, the first preferred embodiment of the utility model provides a kind of encapsulation knot of LED lamp bead Structure, including substrate 1, LED chip 3, plain conductor 4 and lens 2, the LED chip 3 by the plain conductor 4 with it is described Substrate 1 is connected, and adhesive layer is equipped between the lens 2 and the LED chip 3;The lens 2 include incidence surface and light extraction Face, the incidence surface are covered on the adhesive layer, and the light-emitting surface of the lens 2 is equipped with for changing the recess with light direction 5, the side wall of the recess 5 is inclined to set and the top of the recess 5 is made to form flare openings.
The encapsulating structure of LED lamp bead based on above-mentioned technical characteristic, it is real by the way that recess 5 is arranged directly on the lens 2 The light direction for now changing the LED chip 3, forms the light distribution of Batwing type, and the recess 5 be designed to it is horn-like Groove so that the light 9 that the LED chip 3 is sent out achievees the purpose that expansion light emitting angle by the refraction of the recess 5, And distribution curve flux is made so that LED lamp is sent out to improve the utilization rate of the face to be illuminated uniformity and light energy in Batwing type Light evenly avoids and increases secondary lens in application end, saves the time of fabrication processing, reduce secondary optics The cost of design so that overall structure is compacter, convenient for making and reducing production cost.
As shown in Figures 4 and 8, the encapsulating structure of the LED lamp bead based on above-mentioned technical characteristic, the light type of the Batwing type Distribution, useful larger light emitting angle, in general, the light emitting angle is between 150 °~180 °, it is preferred that light emitting angle At 170 °~180 °, the lens 2 use silica gel, silicones, epoxy resin, acrylic, PC material, the COC for being easy compression molding Material, ABS material etc. are made, and preferred material is silica gel, it is to be understood that the curvature of the indent of the recess 5, linear etc. not by Limitation, it is described recess 5 side wall either it is described recess 5 bottom surface can be plane or curved surface.
As shown in Figure 1 and Figure 2 above, the both sides line style of the section of the recess 5 is preferably curved shape or is linear, is convenient for It makes, and can make light path even transition, avoid light path excessively disorderly and unsystematic.
Further, in the present embodiment, the recess 5 is in inverted centrum shape, and the recess 5 includes being arranged outwardly Addendum cone mouth and the base cone point being arranged towards the LED chip 3 so that the central core light 9 of the LED chip 3 can pass through The inner wall of the recess 5 is projected toward periphery, and largely the light 9 of ratio can pass through the realization batswing tab of the recess 5 Formula distribution curve flux.
Further, in the present embodiment, the addendum cone mouth is connected by arc surface with 2 phase of the lens so that other It can be projected toward periphery by the arc surface without the light 9 of the recess 5,9 even transition of light so that plane of illumination has The more preferably uniformity.
Further, in the present embodiment, the encapsulating structure of the LED lamp bead further include be set to the substrate 1 with it is described The incidence surface of holder 6 between lens 2, the lens 2 is covered on the holder 6;The holder 6 is by with reflection light 9 The insulating materials of property is made, the groove 7 of the holder 6 being internally provided with for housing the LED chip 3, the adhesive layer In the groove 7, adhesive layer is filled convenient for the groove 7.
Further, in the present embodiment, the side wall of the groove 7 is inclined to set and makes the top of the groove 7 Form flare openings so that the sidelight of holder 6 described in 3 directive of the LED chip can pass through the reflection of the holder 6, directive On the lens 2, the energy of light is made full use of, greatly improves the whole light efficiency of the LED lamp bead, is had stable, efficient, energy saving The features such as, the light 9 sent out in order to avoid the LED lamp bead is asymmetric, and the center line of the recess 5 and the groove 7 is same On one straight line.
Further, in the present embodiment, the groove 7 is inverted stage body connected in star, and the LED chip 3 is located at institute The bottom centre of groove 7 is stated, the open top of the groove 7 connects with the incidence surface, is sealed convenient for the filling of the LED lamp bead The technological processes such as glue-line, assembly, meanwhile, the holder 6 or substrate 1 are made of the material with reflection light 9, including five Golden material and insulating materials, the hardware material can be copper, iron, aluminium or alloy material.Preferably, the table of the hardware material Face is at least provided with one layer of the coat of metal, in general, the coat of metal is gold, silver, copper-nickel alloy, nickel etc..The insulation material Material can be PPA, PCT, EMC, silica gel, silicones, optical glass etc. so that the holder 6 can realize the reflection LED core The sidelight of piece 3 achievees the effect that improve the LED lamp bead entirety light efficiency.
In the present embodiment, the adhesive layer is set in the groove, described convenient for being filled to the adhesive layer The material of main part of adhesive layer is the optics high-temperature nylons such as silica gel, silicones, epoxy resin.In addition, being additionally provided in the adhesive layer At least one fluorescent powder.The fluorescent powder material can be aluminate, silicate, nitride, fluoride, sulfide etc..
In addition, the substrate 1 is additionally provided with for the substrate 1 to be isolated into positive pole zone and the insulation strip 8 of negative regions, Two plain conductors 4 of the LED chip 3 are connected with the substrate 1, and one is connected with positive pole zone, another It is connected with negative regions, is easy to implement by welding the substrate 1, you can is logical for the LED chip 3 by the substrate 1 Electricity;The material of the plain conductor 4 can be gold, silver, copper, aluminium or alloy material.
Second of embodiment, for the present embodiment in addition to following characteristics, remaining feature is identical as the first embodiment:
As shown in figure 5, the addendum cone mouth is connected by folding surface with 2 phase of the lens so that other are without described recessed The light 9 for falling into 5 can be projected by the folding surface toward periphery, and the light 9 of 3 light extraction of the LED chip may make to be irradiated in periphery spy Determine region, can be used for carrying out significantly irradiation to a certain specific region so that the face to be illuminated of the specific region has preferably Evenness.
The third embodiment, for the present embodiment in addition to following characteristics, remaining feature is identical as the first embodiment:
As shown in fig. 6, the recess 5 is inverted stage body shape, the recess 5 includes the open top being arranged outwardly and court The light extraction bottom surface being arranged to the LED chip 3, the light extraction bottom surface are parallel to the incidence surface so that the LED chip 3 Central core light 9 can divide into two parts, and a part is projected by the light extraction bottom surface and is irradiated in center, and another part passes through For the side inner walls refractive illumination of the recess 5 in the periphery at center, which can increase the illuminance at irradiation center, it is possible to understand that , the light extraction bottom surface can be plane, can also be curved surface etc., these structural design schemes are in the utility model Within protection, details are not described herein.
Further, in the present embodiment, the open top is connected by arc surface with 2 phase of the lens so that its He can be projected by the arc surface toward periphery without the light 9 of the recess 5 so that 9 even transition of light on periphery so that The periphery of plane of illumination has the more preferably uniformity.
4th kind of embodiment, for the present embodiment in addition to following characteristics, remaining feature is identical as the third embodiment:
As shown in fig. 7, the open top is connected by folding surface with 2 phase of the lens so that other are without described The light 9 of recess 5 can be projected by the folding surface toward periphery, and the light 9 of 3 light extraction of the LED chip may make to be irradiated in periphery Specific region can be used for significantly irradiating a certain specific region so that the face to be illuminated of the specific region has preferable The uniformity.
The encapsulation flow of the encapsulating structure of LED lamp bead described in the utility model embodiment is:(1) die bond, will be described LED chip 3 is fixed in the substrate 1;(2) LED chip 3 is led to the plain conductor 4 and is welded in the substrate by bonding wire On 1;(3) adhesive layer is filled in dispensing in the groove 7;(4) it is molded, will be filled to spy for making the material of the lens 2 In the mold of setting shape, then suppressed on the holder 6;(5) it cuts, the substrate 1 is cut;(6) test with The LED lamp bead that cutting is completed is carried out energization test, the product of test passes is packed by packaging.
The encapsulating structure of LED lamp bead described in the utility model embodiment, mainly by substrate 1, lens 2, LED chip 3, Plain conductor 4 and holder 6 are made, and the lens 2 are equipped with for changing the recess 5 with light direction, therefore in practical applications, can So that light emitting angle is more big and shines more uniformly, the lens 2 can be when being packaged assembly to the LED lamp bead It is directly produced, as the time needed for the production technology of conventional SMD LED lamp beads, and makes the LED lamp bead Distribution curve flux be in Batwing type, to improve the utilization rate of the face to be illuminated uniformity and light energy, and the groove 7 can be to directive The sidelight of the holder 6 is reflected, and the utilization rate of light energy is further improved, stable, energy saving etc. with specular removal, irradiation Feature can carry out a step popularization in practical applications.
Finally it should be noted that:Above example is only to illustrate the technical solution of the utility model, rather than its limitations; Although the utility model is described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: It still can be with technical scheme described in the above embodiments is modified, or is carried out to which part technical characteristic etc. With replacement;And these modifications or replacements, various embodiments of the utility model technology that it does not separate the essence of the corresponding technical solution The spirit and scope of scheme.

Claims (10)

1. a kind of encapsulating structure of LED lamp bead, which is characterized in that described including substrate, LED chip, plain conductor and lens LED chip is connected by the plain conductor with the substrate, and adhesive layer is equipped between the lens and the LED chip;
The lens include incidence surface and light-emitting surface, and the incidence surface is covered on the adhesive layer, the light extraction of the lens Face is equipped with for changing the recess with light direction, and the side wall of the recess is inclined to set and makes the top shape of the recess At flare openings.
2. the encapsulating structure of LED lamp bead according to claim 1, which is characterized in that the recess is in inverted centrum shape, The recess includes the addendum cone mouth being arranged outwardly and the base cone point being arranged towards the LED chip.
3. the encapsulating structure of LED lamp bead according to claim 2, which is characterized in that the addendum cone mouth by cambered surface or Folding surface is mutually connected with the lens.
4. the encapsulating structure of LED lamp bead according to claim 1, which is characterized in that the recess is in inverted stage body shape, The recess includes the open top being arranged outwardly and the light extraction bottom surface being arranged towards the LED chip, and the light extraction bottom surface is flat Row is in the incidence surface.
5. the encapsulating structure of LED lamp bead according to claim 4, which is characterized in that the open top of the recess passes through Cambered surface or folding surface are mutually connected with the lens.
6. the encapsulating structure of LED lamp bead according to any one of claims 1-5, which is characterized in that further include being set to institute The holder between substrate and the lens is stated, the incidence surface of the lens is covered on the holder, and the holder is anti-by having The material for penetrating nature of light is made, the groove of the holder being internally provided with for housing the LED chip.
7. the encapsulating structure of LED lamp bead according to claim 6, which is characterized in that the side wall of the groove is inclined to be set It sets and the top of the groove is made to form flare openings.
8. the encapsulating structure of LED lamp bead according to claim 7, which is characterized in that in the recess and the groove Heart line is on the same line.
9. the encapsulating structure of LED lamp bead according to claim 6, which is characterized in that the adhesive layer is set to the groove It is interior.
10. the encapsulating structure of LED lamp bead according to claim 6, which is characterized in that the groove is inverted stage body shape Groove, the LED chip connect in the bottom centre of the groove, the open top of the groove with the incidence surface.
CN201820384594.4U 2018-03-20 2018-03-20 packaging structure of L ED lamp pearl Active CN207967043U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820384594.4U CN207967043U (en) 2018-03-20 2018-03-20 packaging structure of L ED lamp pearl

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Application Number Priority Date Filing Date Title
CN201820384594.4U CN207967043U (en) 2018-03-20 2018-03-20 packaging structure of L ED lamp pearl

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CN207967043U true CN207967043U (en) 2018-10-12

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108281537A (en) * 2018-03-20 2018-07-13 木林森股份有限公司 Packaging structure of L ED lamp pearl
CN109545939A (en) * 2018-11-12 2019-03-29 张丽丽 The polarisation bracket of paster LED
CN109686832A (en) * 2018-11-21 2019-04-26 中山市木林森电子有限公司 A kind of Novel LED chip encapsulating structure and manufacture craft

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108281537A (en) * 2018-03-20 2018-07-13 木林森股份有限公司 Packaging structure of L ED lamp pearl
CN109545939A (en) * 2018-11-12 2019-03-29 张丽丽 The polarisation bracket of paster LED
CN109686832A (en) * 2018-11-21 2019-04-26 中山市木林森电子有限公司 A kind of Novel LED chip encapsulating structure and manufacture craft

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