CN207957126U - A kind of on-line automatic nested collecting device of empty van - Google Patents
A kind of on-line automatic nested collecting device of empty van Download PDFInfo
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- CN207957126U CN207957126U CN201820369520.3U CN201820369520U CN207957126U CN 207957126 U CN207957126 U CN 207957126U CN 201820369520 U CN201820369520 U CN 201820369520U CN 207957126 U CN207957126 U CN 207957126U
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- Prior art keywords
- empty van
- conveying device
- switching mechanism
- line automatic
- collecting device
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Abstract
The utility model discloses a kind of on-line automatic nested collecting device of empty van, include along empty van conveying direction set gradually into punch-out equipment, set conveying device and decrating machine, gather conveying device bottom and is equipped with flip horizontal mechanism and vertical switching mechanism, it is equipped with babinet into the junction of punch-out equipment and set conveying device and is buckled to switching mechanism, gather and be equipped with pedestal below conveying device, flip horizontal mechanism, vertical switching mechanism and babinet back-off switching mechanism are mounted on engine base.Its method is to be sequentially sent to empty van into punch-out equipment, in set conveying device, the first empty van is subjected to flip horizontal and vertical overturning successively by flip horizontal mechanism and vertical switching mechanism, it is inserted into the second empty van, switching mechanism is buckled to by the overturning back-off of third empty van on the first empty van by babinet again, ultimately forms three casees aggregates.The utility model can effectively reduce the storage and transportation volume of babinet, reduce manual operation, effectively reduce the carrying cost of week vanning empty van.
Description
Technical field
The utility model is related to the storings of plastic container to have enough to meet the need technical field, more particularly to a kind of empty van is on-line automatic embedding
Cover collecting device.
Background technology
Currently, the storage and transportation of fruits and vegetables needs largely to use plastic container.In order to be suitble to stacking, outside such plastic container
Shape is both designed as straight body state, i.e., opening face and bottom surface are all wide.It therefore, can after loading fruits and vegetables using such turnover box
With the folded stacking upwardly in bottom, to facilitate storage and transportation one by one.
But when turnover box is in empty van state storage and transportation, the just very wasting space in a manner of the folded stacking upwardly in bottom one by one,
It is not easy to storage and transportation, carrying cost is also high.Therefore, in order to save storage and transportation space, best processing mode be by turnover box one by one
It nests together, but due to the straight body design of such turnover box, nesting cannot be corresponded to.Therefore, in the factory, operator generally adopts
Mode as shown in Figure 1 or 2 is taken, upper and lower two babinets are reversely closed up, the lateral upright babinet in embedded one of centre is formed
Trinitarian combination, is then just stacked a group by a group.Take this nested collection mode, storage and transportation space that can reduce three points
One of.But the empty van nesting collection mode is all made of manual operation completion at present, and intricate operation, the consuming time is long, although saving
Storage and transportation space, but a large amount of manpower is expended, carrying cost is not effectively controlled.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide a kind of on-line automatic nested collect of empty van and set
Standby, which can realize the on-line automatic collection combination of plastic container empty van, mutually nested to form one with three for one group
Aggregate reduces manual operation, effectively reduces the carrying cost of week vanning empty van to effectively reduce the storage and transportation volume of babinet.
The technical solution of the utility model is:A kind of on-line automatic nested collecting device of empty van, including along empty van conveying side
To setting gradually into punch-out equipment, set conveying device and decrating machine, set conveying device bottom is equipped with flip horizontal mechanism and erects
Straight switching mechanism is equipped with babinet into the junction of punch-out equipment and set conveying device and is buckled to switching mechanism, gathers below conveying device
Equipped with pedestal, flip horizontal mechanism, vertical switching mechanism and babinet back-off switching mechanism are mounted on engine base.Wherein, inlet
Machine, set conveying device and decrating machine all have transporting flat, are conveyed for empty van;Flip horizontal mechanism is for realizing the first sky
The rotation of case in the horizontal plane, rotation of the vertical switching mechanism for realizing the first empty van in vertical plane, the two are combined, make
The opening face direction of first empty van is adapted with the direction of insertion of the second empty van;Babinet is buckled to switching mechanism for realizing third sky
The opening face of case is overturn so that it can quickly be buckled to the first empty van.
The set conveying device includes frame body, electronic roller and guardrail, and frame body is open-topped frame structure, frame body
Interior parallel shows multiple electronic rollers, and guardrail is respectively equipped on the frame body two sides at electronic roller both ends.
The flip horizontal mechanism includes the first Pneumatic rotary mechanism and turntable, the frame body bottom of turntable and set conveying device
Portion is fixedly connected, and the output end of the first Pneumatic rotary mechanism is connect with turntable.Wherein, rotation can be used in the first Pneumatic rotary mechanism
When the first Pneumatic rotary mechanism action, unitary rotation is carried out by driven by rotary disc set conveying device and empty van for the forms such as cylinder,
Its maximum angle rotated is 90 °.
The vertical switching mechanism includes tumble cylinder, bracket and branch axle bed, and branch axle bed is installed on pedestal, in branch axle bed
The heart is equipped with fulcrum, and bracket is the L-shaped frame structure in both sides, and the both sides top of bracket is connected by fulcrum and branch axle bed respectively
It connects, the lower part of bracket is equipped with hinged, and hinged to be connect with the piston-rod end of tumble cylinder, tumble cylinder is installed on pedestal.
In the vertical switching mechanism, bracket includes a under(-)chassis and two side plates, and two side plates are located at collection
On the outside of the guardrail for closing conveying device, under(-)chassis is located at the lower section of set conveying device and flip horizontal mechanism;Each side plate is in L
The top of shape, each side plate is connect by fulcrum with branch axle bed respectively;Under(-)chassis is rectangular frame, between the lower part of two side plates
It is connected by under(-)chassis, the side setting of under(-)chassis is hinged.Wherein, the first Pneumatic rotary mechanism in flip horizontal mechanism
Be fixedly installed on under(-)chassis, therefore, when tumble cylinder acts, piston rod it is flexible can by hinged drive bracket with
And the entirety that flip horizontal mechanism, set conveying device, empty van are formed is overturn around branch axle bed, the maximum angle of overturning is
90°。
In the set conveying device, the top surface of electronic roller is empty van holding plane, transporting flat, empty van into punch-out equipment
The transporting flat of holding plane and decrating machine connects and successively in same level.
The babinet back-off switching mechanism includes that two groups of clampings being symmetrically set in into punch-out equipment both sides overturn component, every group of clamping
It includes the second Pneumatic rotary mechanism, swing arm, grip block and gripper cylinder to overturn component, and the second Pneumatic rotary mechanism is installed on pedestal
On, one end of swing arm is connect with the output end of the second Pneumatic rotary mechanism, and at least one grip block is distributed in the side of swing arm, often
A grip block is correspondingly connected with there are one gripper cylinder.Wherein, the second Pneumatic rotary mechanism can be used the forms such as rotary cylinder, and second
When Pneumatic rotary mechanism action, the swing arm by being held on empty van both sides drives empty van overturning back-off in set conveying device
On empty van, the maximum angle of rotation is 180 °.
The swing arm is the slab construction of integral type, including the horizontal segment and tilting section being connected, grip block are distributed in water
In flat section, the end of tilting section is connect with the second Pneumatic rotary mechanism.
A kind of on-line automatic nested collection method of empty van can be realized by above equipment, included the following steps:
(1) it is sent into the first empty van into punch-out equipment to set conveying device, the opening of the first empty van faces upward at this time;
(2) flip horizontal mechanism is run, and drives set conveying device and the first empty van to rotate 90 ° in the horizontal plane, at this time
The opening face of first empty van is still upward;
(3) vertical switching mechanism operation, drives flip horizontal mechanism, set conveying device and the first empty van in vertical plane
90 ° of rotation, the opening of the first empty van is facing towards into punch-out equipment at this time;
(4) it is sent into the second empty van into punch-out equipment to set conveying device, the second empty van is straight from the opening face of the first empty van at this time
It patches in the first empty van;
(5) vertical switching mechanism operation drives flip horizontal mechanism, set conveying device, the first empty van and the second empty van
90 ° are rotated backward in vertical plane, the opening face of the first empty van restores upward at this time;
(6) flip horizontal mechanism is run, and set conveying device and the first empty van is driven to rotate backward 90 ° in the horizontal plane,
The opening face of the first empty van is still upward at this time;
(7) it is sent into third empty van into punch-out equipment, when third empty van is reached at babinet back-off switching mechanism, stops transporting into punch-out equipment
Row, babinet is buckled to switching mechanism and third empty van is clamped, and third empty van is overturn 180 °, and the opening of third empty van is downwards at this time
And be buckled on the first empty van, form three casees aggregates;
(8) babinet back-off switching mechanism resets, and set conveying device send three casees aggregates to decrating machine and by decrating machine
It sends out.
The utility model compared with the existing technology, has the advantages that:
The on-line automatic nested collecting device of this empty van and method can realize the on-line automatic collection group of plastic container empty van
It closes, with three for one group, one aggregate of mutually nested formation reduces artificial behaviour to effectively reduce the storage and transportation volume of babinet
Make, effectively reduces the carrying cost of week vanning empty van.
The on-line automatic nested collecting device of this empty van switching mechanism (the i.e. water different by the way that three groups of rotation directions are arranged
Flat switching mechanism, vertical switching mechanism and babinet are buckled to switching mechanism), make when three empty van nestings can on-line continuous carry out, it is complete
Manual operation is replaced entirely, the nesting and stacking of turnover box empty van can be rapidly completed, and is effectively improved it and is stored and transported efficiency.
In the on-line automatic nested collecting device of this empty van, each switching mechanism is driven by corresponding cylinder, flip angle
Accurately, the accurate positioning of empty van nesting, equipment failure rate are relatively low.
Description of the drawings
Fig. 1 is the structural schematic diagram for three casees aggregates that three empty vans are nested to form.
Fig. 2 is the A direction views of Fig. 1.
Fig. 3 is the structural schematic diagram of the on-line automatic nested collecting device of this empty van.
Fig. 4 is the section B-B view of Fig. 3.
Fig. 5 is the directions the C view of Fig. 3.
Fig. 6 is that set conveying device rotates the status diagram after 90 ° in Fig. 5.
Fig. 7 is the structural schematic diagram of single group clamping overturning component.
Fig. 8 is the directions the D view of Fig. 7.
Fig. 9 is the structural schematic diagram for gathering conveying device.
Figure 10 is the directions the E view of Fig. 9.
The operation principle schematic diagram of the on-line automatic nested collecting device of this empty van of Figure 11.
Specific implementation mode
With reference to embodiment, the utility model is described in further detail, but the embodiment of the utility model
It is without being limited thereto.
Embodiment
The on-line automatic nested collecting device of a kind of empty van of the present embodiment, as shown in Fig. 3 or Fig. 5, including along empty van conveying side
To setting gradually into punch-out equipment 1, set conveying device 2 and decrating machine 3, set conveying device bottom is equipped with flip horizontal mechanism 5
With vertical switching mechanism 6, it is equipped with babinet into the junction of punch-out equipment and set conveying device and is buckled to switching mechanism 7, set conveying dress
It sets lower section and is equipped with pedestal 8, flip horizontal mechanism, vertical switching mechanism and babinet back-off switching mechanism are mounted on engine base.Its
In, transporting flat is all had into punch-out equipment, set conveying device and decrating machine, is conveyed for empty van;Flip horizontal mechanism is for real
The existing rotation of first empty van 9 in the horizontal plane, rotation of the vertical switching mechanism for realizing the first empty van in vertical plane, the two
It is combined, the opening face direction for making the first empty van and the direction of insertion of the second empty van 10 are adapted;Babinet is buckled to switching mechanism and uses
In the opening face overturning for realizing third empty van 11 so that it can quickly be buckled to the first empty van, three formed after the completion of nested
Case aggregate is shown in shown in Fig. 1 or Fig. 2.
1, the concrete structure of above-mentioned each mechanism is as follows:
It is all made of the Conveyor with independent power into punch-out equipment and decrating machine.
Gather conveying device structure as shown in fig. 9 or 10, mainly by frame body 2-1, electronic roller 2-2, guardrail 2-3 groups
At practical is also a small-sized Conveyor.
As shown in Figure 3 or Figure 4, flip horizontal mechanism includes the first Pneumatic rotary mechanism 5-1 and turntable 5-2, turntable and collection
The frame body bottom for closing conveying device is fixedly connected, and the output end of the first Pneumatic rotary mechanism is connect with turntable.Wherein, first is pneumatic
Rotating mechanism can be used the forms such as rotary cylinder, when the first Pneumatic rotary mechanism action, pass through driven by rotary disc set conveying device
And empty van carries out unitary rotation, the maximum angle of rotation is 90 °.Gather conveying device to be mounted in Pneumatic rotary mechanism, lead to
The bottom and turntable for crossing its frame body are fixedly connected, and Pneumatic rotary mechanism is then fixedly mounted on the bracket of following vertical switching mechanisms
On.When Pneumatic rotary mechanism action, power output can make 90 ° of rotations by driven by rotary disc set conveying device, such as Fig. 6 institutes
Show.
Vertical switching mechanism includes tumble cylinder 6-1, bracket 6-2 and branch axle bed 6-3, and branch axle bed is installed on pedestal, branch
Axle bed center is equipped with fulcrum, and bracket is the L-shaped frame structure in both sides, and the both sides top of bracket passes through fulcrum and fulcrum respectively
The lower part of seat connection, bracket is equipped with hinged 6-4, and hinged to be connect with the piston-rod end of tumble cylinder, tumble cylinder is installed on base
On seat.In vertical switching mechanism, bracket is L-shaped frame structure, is suspended on the two branch axle beds in left and right by the axis hole of its upper arm,
Entirety can be swung around the branch axis of spindle of branch axle bed.The bottom left of bracket is joined by the hinged piston rod end with tumble cylinder
It connects, when the piston rod of tumble cylinder stretches out, bracket can be pushed around 90 ° of the overturning counterclockwise of branch axle bed, to drive Pneumatic rotary
Mechanism and set conveying device are overturn together.Its concrete structure is:Bracket includes a under(-)chassis and two side plates, two sides
Plate is located on the outside of the guardrail of set conveying device, and under(-)chassis is located under set conveying device and flip horizontal mechanism
Side;Each side plate is L-shaped, and the top of each side plate is connect by fulcrum with branch axle bed respectively;Under(-)chassis is rectangular frame, two
It is connected by under(-)chassis between the lower part of side plate, the side setting of under(-)chassis is hinged.Wherein, in flip horizontal mechanism
One Pneumatic rotary mechanism is fixedly installed on under(-)chassis, and therefore, when tumble cylinder acts, the flexible of piston rod can pass through
The hinged entirety for driving bracket and flip horizontal mechanism, set conveying device, empty van to be formed is overturn around branch axle bed, is turned over
The maximum angle turned is 90 °.
Gather in conveying device, the top surface of electronic roller is empty van holding plane, and transporting flat, the empty van into punch-out equipment are placed
The transporting flat of plane and decrating machine connects and successively in same level.
Babinet back-off switching mechanism includes that two groups of clampings being symmetrically set in into punch-out equipment both sides overturn component, such as Fig. 7 or Fig. 8 institutes
Showing, every group of clamping overturning component includes the second Pneumatic rotary mechanism 7-1, swing arm 7-2, grip block 7-3 and gripper cylinder 7-4, the
Two Pneumatic rotary mechanisms are installed on pedestal, and one end of swing arm is connect with the output end of the second Pneumatic rotary mechanism, the side of swing arm
EDS maps have at least one grip block, and each grip block is correspondingly connected with that there are one gripper cylinders.Wherein, the second Pneumatic rotary mechanism
It can be used the forms such as rotary cylinder, when the second Pneumatic rotary mechanism action, the swing arm by being held on empty van both sides drives empty van
In on the empty van in set conveying device, the maximum angle of rotation is 180 ° for overturning back-off.It is installed in the length direction of swing arm
Two gripper cylinders, the grip block of the piston shaft end connection rubber material of gripper cylinder;The right part connection second of swing arm is pneumatic
The output shaft of rotating mechanism.The forms such as rotary cylinder can be used in second Pneumatic rotary mechanism, when acting, can pass through output shaft band
Movable pendulum arm makees 180 ° of revolutions.Two groups of clamping overturning components are symmetrically mounted on the both sides into punch-out equipment, pass through its second Pneumatic rotary machine
The pedestal of structure is fixed on pedestal (as shown in Figure 5).Wherein, swing arm is the slab construction of integral type, including the level being connected
Section and tilting section, grip block are distributed on horizontal segment, and the end of tilting section is connect with the second Pneumatic rotary mechanism.
2, the operation principle of the on-line automatic nested collecting device of empty van is as follows:
Figure 11 show the on-line automatic nested course of work for collecting one group of three casees aggregate of formation of turnover box empty van, specifically
It is as follows:
(1) as shown in step (a) in figure, start into punch-out equipment, input the first empty van from left to right, box opening faces upward;
(2) as shown in step (b) in figure, the first empty van enters set conveying device, with the electromotive roller of set conveying device
Cylinder operation to medium position positions, and roller stalling, the both sides of babinet are limited by guardrail;
(3) as shown in step (c) in figure, the first Pneumatic rotary mechanism action, drive set conveying device and thereon the
One empty van level rotates clockwise 90 ° (its vertical view state is with reference to Fig. 6);
(4) as shown in step (d) in figure, tumble cylinder action, piston rod, which stretches out, pushes bracket to drive set conveying dress
It sets and the first empty van thereon is around 90 ° of the overturning counterclockwise of branch axle bed;So far, the first empty van formed it is as shown in the figure lie on one's side opening to
Left state;
(5) as shown in step (e) in figure, the second empty van is inputted into punch-out equipment, operation from left to right is until before the second empty van
Half portion is inserted into inside the first empty van;
(6) as shown in step (f) in figure, tumble cylinder action, piston rod, which is shunk, pulls bracket to drive set conveying dress
It sets and the first empty van thereon, the second empty van is around 90 ° of the revolution clockwise of branch axle bed;
(7) as shown in step (g) in figure, the first Pneumatic rotary mechanism action, drive set conveying device 4 and thereon the
90 ° of the horizontal turning anticlockwise of one empty van, the second empty van;At this point, set conveying device returns back to state shown in fig. 5;
At the same time, third empty van is inputted into punch-out equipment, when third empty van is run to babinet back-off switching mechanism, stopped
And it positions and (is stalled into the roller of punch-out equipment);In the swing arm at left and right sides of third empty van, each gripper cylinder acts simultaneously, living
It fills in axis to stretch out, pushes respective grip block from both sides inside top pressure babinet both sides, clamped condition is closed up to babinet formation;
(8) as shown in step (h) in figure, the second Pneumatic rotary mechanism action drives respective swing arm around the second whirler
The output shaft of structure rotates, and holds 180 ° of the overturning clockwise of third empty van, causes third empty van Open Side Down to cover in the first empty van
Top, while in the inner the second empty van set, forming three casees aggregates;
(9) as shown in step (i) in figure, each gripper cylinder resets, and each grip block unclamps, and cancels the clamping to third empty van
State, the second Pneumatic rotary mechanism drive swing arm turning anticlockwise to reset;Thereafter, the electronic roller gathered in conveying device turns
It is dynamic, three casees aggregates are delivered to decrating machine, the stacking station of production line is then transported to by decrating machine.
The above process moves in circles.Empty van conveys online, and by program-controlled realization, the nested of 3 babinets combines every time, week and
It renews, manual operation can be replaced completely.
As described above, the utility model can be realized preferably, above-described embodiment is only the preferable implementation of the utility model
Example is not used for limiting the scope of the utility model;It is i.e. all according to equivalent changes and modifications made by the utility model content,
All covered by the utility model claims range claimed.
Claims (8)
1. a kind of on-line automatic nested collecting device of empty van, which is characterized in that include along empty van conveying direction set gradually into
Punch-out equipment, set conveying device and decrating machine, set conveying device bottom are equipped with flip horizontal mechanism and vertical switching mechanism, inlet
The junction of machine and set conveying device is equipped with babinet and is buckled to switching mechanism, is equipped with pedestal below set conveying device, level is turned over
Rotation mechanism, vertical switching mechanism and babinet back-off switching mechanism are mounted on engine base.
2. the on-line automatic nested collecting device of a kind of empty van according to claim 1, which is characterized in that the set conveying dress
It sets including frame body, electronic roller and guardrail, frame body is open-topped frame structure, and parallel shows multiple electromotive rollers in frame body
Cylinder, guardrail is respectively equipped on the frame body two sides at electronic roller both ends.
3. the on-line automatic nested collecting device of a kind of empty van according to claim 2, which is characterized in that the flip horizontal machine
Structure includes the first Pneumatic rotary mechanism and turntable, and turntable is fixedly connected with the frame body bottom of set conveying device, the first pneumatic rotation
The output end of rotation mechanism is connect with turntable.
4. the on-line automatic nested collecting device of a kind of empty van according to claim 2, which is characterized in that the vertical tipper
Structure includes tumble cylinder, bracket and branch axle bed, and branch axle bed is installed on pedestal, and branch axle bed center is equipped with fulcrum, and bracket is both sides
The both sides top of L-shaped frame structure, bracket is connect by fulcrum with branch axle bed respectively, the lower part of bracket be equipped with it is hinged,
Hinged to be connect with the piston-rod end of tumble cylinder, tumble cylinder is installed on pedestal.
5. the on-line automatic nested collecting device of a kind of empty van according to claim 4, which is characterized in that the vertical tipper
In structure, bracket includes a under(-)chassis and two side plates, and two side plates are located on the outside of the guardrail of set conveying device, bottom
Portion's frame is located at the lower section of set conveying device and flip horizontal mechanism;Each side plate is L-shaped, and the top of each side plate passes through respectively
Fulcrum is connect with branch axle bed;Under(-)chassis is rectangular frame, is connected by under(-)chassis between the lower part of two side plates, bottom frame
The side setting of frame is hinged.
6. the on-line automatic nested collecting device of a kind of empty van according to claim 1, which is characterized in that the set conveying dress
In setting, the top surface of electronic roller is empty van holding plane, into the conveying of the transporting flat, empty van holding plane and decrating machine of punch-out equipment
Plane connects and successively in same level.
7. the on-line automatic nested collecting device of a kind of empty van according to claim 1, which is characterized in that the babinet back-off is turned over
Rotation mechanism includes that two groups of clampings being symmetrically set in into punch-out equipment both sides overturn component, and every group of clamping overturning component includes the second pneumatic rotation
Rotation mechanism, swing arm, grip block and gripper cylinder, the second Pneumatic rotary mechanism are installed on pedestal, one end of swing arm and the second gas
At least one grip block is distributed in the output end connection of dynamic rotating mechanism, the side of swing arm, and each grip block has been correspondingly connected with one
A gripper cylinder.
8. the on-line automatic nested collecting device of a kind of empty van according to claim 7, which is characterized in that the swing arm is integrated
The slab construction of formula, including the horizontal segment and tilting section that are connected, grip block are distributed on horizontal segment, the end of tilting section and the
Two Pneumatic rotary mechanisms connect.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820369520.3U CN207957126U (en) | 2018-03-16 | 2018-03-16 | A kind of on-line automatic nested collecting device of empty van |
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CN201820369520.3U CN207957126U (en) | 2018-03-16 | 2018-03-16 | A kind of on-line automatic nested collecting device of empty van |
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CN207957126U true CN207957126U (en) | 2018-10-12 |
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CN201820369520.3U Expired - Fee Related CN207957126U (en) | 2018-03-16 | 2018-03-16 | A kind of on-line automatic nested collecting device of empty van |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108275470A (en) * | 2018-03-16 | 2018-07-13 | 广东水利电力职业技术学院(广东省水利电力技工学校) | A kind of on-line automatic nested collecting device of empty van and method |
-
2018
- 2018-03-16 CN CN201820369520.3U patent/CN207957126U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108275470A (en) * | 2018-03-16 | 2018-07-13 | 广东水利电力职业技术学院(广东省水利电力技工学校) | A kind of on-line automatic nested collecting device of empty van and method |
CN108275470B (en) * | 2018-03-16 | 2023-08-18 | 广东水利电力职业技术学院(广东省水利电力技工学校) | Empty box online automatic nesting and collecting device and method |
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Granted publication date: 20181012 Termination date: 20210316 |