CN207942402U - Mobile vehicle-mounted paint-spray robot - Google Patents
Mobile vehicle-mounted paint-spray robot Download PDFInfo
- Publication number
- CN207942402U CN207942402U CN201720681330.0U CN201720681330U CN207942402U CN 207942402 U CN207942402 U CN 207942402U CN 201720681330 U CN201720681330 U CN 201720681330U CN 207942402 U CN207942402 U CN 207942402U
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- robot
- spray
- paint
- dust
- spray gun
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- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model is related to a kind of mobile vehicle-mounted paint-spray robots.It include the New-energy electric vehicle equipped with sliding rail, robot is installed on sliding rail, robot connects multifunctional unit cover and spray gun, control system platform, teaching box, apparatus for baking, dust-extraction unit, paint can are additionally provided on New-energy electric vehicle, pass through cable connection between the teaching box and control system platform, it is connect with multifunctional unit cover by pipeline by cable connection, dust-extraction unit between control system platform and robot, paint can is connect by pipeline with spray gun.The utility model feature is to organically combine with modern industry robot and New-energy electric vehicle technology, the installation cost is low, reliability is high, cost-effective, highly practical, it realizes robot and carries the innovation of New-energy electric vehicle integrated technology, started paint-spray robot in automobile maintenance industry new application.The arrangement achieves industrial robot auto spray painting remote field operations outdoors.
Description
Technical field
The utility model is related to paint-spray robot integrated technology field, specifically a kind of New-energy electric vehicle carries
Light-duty industrial robot realizes the mobile vehicle-mounted paint-spray robot of outdoor unmanned automation spray painting operation.
Background technology
Spray painting is a very important process in manufacturing industry, it can be effectively prevented workpiece and be corroded by external environment, be carried
The high workpiece service life, and workpiece appearance can be beautified.In China, painting process is still manually completed.But with the development of economy,
The raising of people’s lives level, China is from the low human cost epoch to high cost epoch transition, so that product
Cost greatly increases.In addition, spraying quality influenced by factors such as skills involved in the labour, the moods of worker it is very big.Meanwhile it spraying
It is very big on the influence of the health of worker to paint the toxic gas evaporated in the process.In view of industry spraying it is high-risk, harmful
Working environment reduces human input and even builds unmanned operation, realizes painting process automation, is future developing trend, tool
There are huge social and economic effects.In dirty, arduous and dangerous workplace, robot is necessarily going out of solving the problems, such as
Road.Spraying operation is carried out using robot, it is flexible big, coating quality is improved, workpiece coating uniform, repeatable accuracy is good, and work model
It encloses greatly, work efficiency is high, easily operated and maintenance, and utilization rate of equipment and installations is high.Most importantly worker can be made from severe building ring
It is freed in border.In recent years, some enterprises in China actively carry out the project cooperation of paint-spray robot with colleges and universities, further push away
The maturation of dynamic China's spray robot technology is popularized and is applied.Production, manufacture, maintenance industry, paint-spray robot are largely thrown
Enter to use.But present paint-spray robot position is fixed, and only spray painting operation, and without cleaner, the activity duration is long.This
Sample Spray Painter duration, pollution weight, efficiency are low.
It is badly in need of a kind of being suitble to apply moveable, multi-functional environment-protection paint-spray robot in every profession and trade now.
Invention content
The purpose of this utility model is to provide for a kind of removable, environmental protection, automatic, collection spray painting, baking, dedusting function one
The mobile vehicle-mounted paint-spray robot of body.
The technical solution of the utility model is：
Mobile vehicle-mounted paint-spray robot includes New-energy electric vehicle, and the New-energy electric vehicle is equipped with sliding rail
Road is equipped with robot on sliding rail, and robot connects multifunctional unit cover and spray gun, another on New-energy electric vehicle
Be externally provided with control system platform, teaching box, apparatus for baking, dust-extraction unit, paint can, the teaching box and control system platform it
Between by cable connection, by cable connection between control system platform and robot, dust-extraction unit by pipeline with it is multi-functional
Integrated cover connects, and paint can is connect by pipeline with spray gun.
The utility model has the beneficial effects that：
1, the utility model feature is to organically combine with modern industry robot and New-energy electric vehicle technology, should
Installation cost is low, reliability is high, cost-effective, highly practical, realizes robot and carries New-energy electric vehicle integrated technology
Innovation, has started paint-spray robot in automobile maintenance industry new application.The arrangement achieves industrial robot auto spray paintings
Remote field operation outdoors.It is mainly used in the spray painting of big and medium-sized cities auto repair scene, to realize efficient fast machine people
Artificial great damage of the spray painting to human body and the pollution to surrounding enviroment are exempted in spray painting automation.
2, utility model device makes robot come into operation in all trades and professions especially automobile maintenance industry large area,
This will make tremendous contribution to environmental protection.The New-energy electric vehicle that the application uses realizes pollution-free zero-emission, this dress
It sets and stroke is once charged up to 150km using New energy electric minibus, meet in the present apparatus industrial robot in 150km ranges
The auto spray painting operation in interior any place.Paint-spray robot, which carries, carries out auto spray painting operation on New-energy electric vehicle, will
VOC emission is farthest reduced, while paint-spray robot is complete in the indexs such as paint consumption, spray efficiency, painting quality
It can surmount artificial.Control During Paint Spraying by Robot operation also will thoroughly break long traditional metal plate spray maintenance process intrinsic working hour, pollution weight, energy
Imitate low severe and lingering illness old complaint.The technological gap of Global Auto maintenance industry will be filled up, opens industrial 4.0 technologies in automobile maintenance industry
Application door.
Description of the drawings
Fig. 1 is the utility model robot system overall schematic；
Fig. 2 is the utility model robot system implementation flow chart；
Fig. 3 is the utility model multifunctional unit cover structure schematic diagram；
Fig. 4 is the utility model multifunctional unit cover structure schematic diagram；
Fig. 5 is robot and multifunctional unit cover and spray gun connection diagram in the utility model.
Specific implementation mode
Applicant designs a kind of mobile vehicle-mounted paint-spray robot according to the defect of existing product, which includes new
Energy electric vehicle, the New-energy electric vehicle are equipped with sliding rail, robot 2, machine are equipped on sliding rail
People 2 connects multifunctional unit cover, and multifunctional unit cover connects spray gun 4, and multifunctional unit cover includes the guarantor of hollow terrace edge shape
Shield 12,12 front end of protective cover are equipped with dust excluding hood 13, and the dust excluding hood 13 is provided in 12 surrounding of protective cover, and inside is
(best structure is that 12 front end of protective cover is equipped with dust excluding hood 13, the dust excluding hood 13 and protection to hollow and connection cavity body structure
12 front end surroundings connections are covered, the cuboid that dust excluding hood 13 is interconnected by four inside forms), it is equipped with behind dust excluding hood 13 and removes
Dirt interface tube 14, dust-extraction unit are connect by pipeline and dust-removing connector 14 with dust excluding hood 13, and 13 leading inside of dust excluding hood is equipped with
Dust removal port 15,12 rear end of protective cover are connected with fixed support for spray gun 16, and the spray gun 4 is placed on fixed support for spray gun 16, before spray gun 4
End is inserted into protective cover 12, and 16 rear end of the fixed support for spray gun is connected with spray gun fixture 17, and the spray gun fixture connects with robot 2
It connects.Control system platform, teaching box, apparatus for baking, dust-extraction unit, paint can, institute are additionally provided on New-energy electric vehicle 1
It states between teaching box and control system platform through cable connection, passes through cable between control system platform and six-joint robot 2
Connection, dust-extraction unit are connect by pipeline with multifunctional unit cover, and paint can is connect by pipeline with spray gun 4.This system is also wrapped
Power conversion module is included, the automobile batteries in New-energy electric vehicle 1 is connect by cable with power conversion module, and effect is
By the electrical source of power DC12V cells converts of new energy electric motor vehicle at the alternating current of AC220V voltages 50Hz, to other dresses in system
Set power supply.The built-in Internet service function module of control system platform, the module input/output interface via shielded cable with
The Ethernet interface of control system platform connects, and by mobile Internet, can receive the spray painting service request that processing client sends out,
Spray painting service of visiting is provided for remote client.
The utility model specific implementation process and mode are further illustrated below in conjunction with the accompanying drawings.
As shown in Fig. 1 the utility model robot system figures：A kind of mobile vehicle-mounted paint-spray robot includes a new energy
Electronic minibus (the model in source：The prosperous 307EV of prestige) to carry the load of 6 axis (6 joint) be the light-duty 2 (models of industrial robot of 5kg
FKB050), control system platform, teaching box, apparatus for baking, paint can, dust-extraction unit.6 axis robot, 2 main body includes machine in figure
Seat, arm, wrist and end effector are an a series of machines with rotatable connection and the linkage of 6 axis of AC servo motors
Tool connects, and uses train and RV type speed reducers；The responsible program according to input of control system platform to drive system and is held in figure
Row mechanism sends out command signal, the movement locus of the spray gun 4 of control robot 2 arm clamping.The power supply of the present apparatus be by
Power battery DC12V in New-energy electric vehicle 1 is become by the power conversion module of the present apparatus using digitlization inverter
It is AC220V 50Hz power supplys to change technical change, meets the needs that on-vehicle machines people 2 moves operation power supply.
Realize that the specific implementation process of 2 spray painting operation of robot is shown in Fig. 2 system implementation flow charts.New energy electric face first
It hires a car 1 car door opening, the movement of six-joint robot 2 on rail plate will be mounted on and be adjusted to close to vehicle door edge, six-joint robot 2
Arm stretches out outside vehicle, is operated with teaching box and six-joint robot 2 is adjusted to apart from painted object appropriate location, and write program and
Preview (ensures positional accuracy), then requires that corresponding sprayed on material is added according to painted face color, starts six axis machines
People 2, sprayed according to pre-set track, while dust-extraction unit is synchronized and carried out, then after start roasting plant, setting is reasonable
Temperature toasts spray-coating surface, so far completes the efficiently fast automatic spray painting of robot 2.Operation finishes the playback of six-joint robot 2
(pay attention to ambient enviroment prevent from colliding), has cleared up multifunctional unit cover, spray gun 4, is powered off after paint can, robot 2 is adjusted and is moved
In position to car body.
As shown in figure 5, the end of 2 arm of six-joint robot of the present apparatus is fixedly mounted one spray gun 4, the external peace of gun body
Multifunctional unit cover is filled.Wherein spray gun 4 is attached by pipeline respectively with paint can, multifunctional unit cover and dust-extraction unit
Realize that spray painting, dust-proof recovery processing, Baking out etc. are multi-functional.
The realization of 2 auto spray painting function of robot is mainly realized by the control system platform of the present apparatus and teaching box, is shown
Religion box through shielded cable in control system embedded computer and motion control card connect, teaching box and embedded computer
Communication use ethernet communication.It, in advance will be in operation panel according to spray painting by the control panel and operation interface of teaching box
Component 4 running orbit of geometry editor spray gun, instruction is then sent out by control system platform, control robot 2
Servo motor is run so that and each joint of robot 2 realizes that spray gun 4 is run by scheduled track according to instruction action is sent out,
Achieve the purpose that auto spray painting.
In addition realize that 2 remote job of paint-spray robot is completed by New energy electric minibus, the present apparatus uses new energy
Electronic minibus (the model in source：The prosperous 307EV of prestige) it can realize job area within primary charging stroke 150Km；It realizes long-range
The needs that client makes house calls are completed as the Internet service function module built in control system platform in the present apparatus, the mould
Block input/output interface is connect via shielded cable with the Ethernet interface of control system platform, the communication between them use with
Too Netcom interrogates.Internet service function module can receive the spray painting service request that processing client sends out by mobile Internet, full
The needs that foot is made house calls for remote client, car owner can send out the need of spray painting service with smart mobile phone on the internet
It asks, vehicle-mounted spray robot 2 can carry out service operation according to the information that car owner provides to scene.
In the description of the present application, it is to be understood that "upper" in term, "lower", "left", "right", "front", "rear", " interior
The orientation or positional relationship of the instructions such as side ", " outside " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of retouching
It states the utility model and simplifies and describe, do not indicate or imply the indicated device and must have a particular orientation, with specific
Azimuth configuration and operation, therefore should not be understood as the limitation of the application.
In the application unless specifically defined or limited otherwise, the arts such as term " installation ", " connected ", " connection ", " fixation "
Language shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；Can be that machinery connects
It connects, can also be electrical connection.
In addition, it is necessary to, it is emphasized that above-described embodiment is exemplary, should not be understood as limiting the present invention,
No matter how those skilled in the art convert in the scope of the utility model, all belong to the protection scope of this patent.
Claims (4)
1. a kind of mobile vehicle-mounted paint-spray robot, it is characterised in that:Including New-energy electric vehicle, the New energy electric vapour
Vehicle is equipped with sliding rail, robot is equipped on sliding rail, robot connects multifunctional unit cover and spray gun, in new energy
Be additionally provided with control system platform, teaching box, apparatus for baking, dust-extraction unit, paint can on source electric car, the teaching box with
By cable connection between control system platform, by cable connection between control system platform and robot, dust-extraction unit is logical
It crosses pipeline to connect with multifunctional unit cover, paint can is connect by pipeline with spray gun.
2. a kind of mobile vehicle-mounted paint-spray robot according to claim 1, it is characterised in that:The multifunctional unit cover
Include the protective cover of hollow terrace edge shape, protective cover front end is equipped with dust excluding hood, and the dust excluding hood is provided in protective cover surrounding
On, and internal is hollow and connection cavity body structure, dust excluding hood front end is equipped with dust removal port, is connect equipped with dust removing tube behind dust excluding hood
Mouthful, dust-extraction unit is connect by dust removing tube with the dust-removing connector on dust excluding hood, and protective cover rear end is connected with fixed support for spray gun, institute
It states spray gun to be placed on fixed support for spray gun, spray gun front end is inserted into protective cover, and the fixed support for spray gun rear end is connected with spray gun folder
Tool, the spray gun fixture are connect with robot.
3. a kind of mobile vehicle-mounted paint-spray robot according to claim 1, it is characterised in that:Robot further includes electricity
Source conversion module, the automobile batteries in New-energy electric vehicle are connect by cable with power conversion module, and effect is will be new
The electrical source of power DC12V cells converts of energy electric vehicle are supplied at the alternating current of AC220V voltages 50Hz to other devices in system
Electricity.
4. a kind of mobile vehicle-mounted paint-spray robot according to claim 1, it is characterised in that:The New energy electric vapour
Vehicle once charges stroke up to 150km, and the auto spray painting for meeting any place of the present apparatus inner machine people within the scope of 150km is made
Industry.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720681330.0U CN207942402U (en) | 2017-06-13 | 2017-06-13 | Mobile vehicle-mounted paint-spray robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720681330.0U CN207942402U (en) | 2017-06-13 | 2017-06-13 | Mobile vehicle-mounted paint-spray robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207942402U true CN207942402U (en) | 2018-10-09 |
Family
ID=63703076
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720681330.0U Expired - Fee Related CN207942402U (en) | 2017-06-13 | 2017-06-13 | Mobile vehicle-mounted paint-spray robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207942402U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107030716A (en) * | 2017-06-13 | 2017-08-11 | 吉林风云图灵机器人制造有限公司 | A kind of new energy vehicle-mounted removable paint-spray robot system |
| CN109433477A (en) * | 2018-10-30 | 2019-03-08 | 泉州市泉港区新联鑫通工业设计有限公司 | A kind of multiple gun painting operation machine people with antispray function |
-
2017
- 2017-06-13 CN CN201720681330.0U patent/CN207942402U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107030716A (en) * | 2017-06-13 | 2017-08-11 | 吉林风云图灵机器人制造有限公司 | A kind of new energy vehicle-mounted removable paint-spray robot system |
| CN109433477A (en) * | 2018-10-30 | 2019-03-08 | 泉州市泉港区新联鑫通工业设计有限公司 | A kind of multiple gun painting operation machine people with antispray function |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181009 Termination date: 20200613 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |