CN107030716A - A kind of new energy vehicle-mounted removable paint-spray robot system - Google Patents
A kind of new energy vehicle-mounted removable paint-spray robot system Download PDFInfo
- Publication number
- CN107030716A CN107030716A CN201710441520.XA CN201710441520A CN107030716A CN 107030716 A CN107030716 A CN 107030716A CN 201710441520 A CN201710441520 A CN 201710441520A CN 107030716 A CN107030716 A CN 107030716A
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- Prior art keywords
- robot
- spray
- new
- paint
- spray gun
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000007921 spray Substances 0.000 title claims abstract description 58
- 239000000428 dust Substances 0.000 claims abstract description 28
- 238000007592 spray painting technique Methods 0.000 claims abstract description 23
- 239000003973 paint Substances 0.000 claims abstract description 15
- 230000001681 protective effect Effects 0.000 claims description 12
- 238000006243 chemical reaction Methods 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 8
- 238000012423 maintenance Methods 0.000 abstract description 8
- 238000009434 installation Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000005507 spraying Methods 0.000 description 5
- 238000004891 communication Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000007591 painting process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012636 effector Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000036651 mood Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 210000000707 wrist Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/0075—Manipulators for painting or coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
Landscapes
- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Spray Control Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The present invention relates to a kind of new energy vehicle-mounted removable paint-spray robot system.Including the New-energy electric vehicle provided with sliding rail, robot is installed on sliding rail, robot connects multifunctional unit cover and spray gun, control system platform, teaching box, apparatus for baking, dust arrester, paint can are additionally provided with New-energy electric vehicle, pass through cable connection between the teaching box and control system platform, by cable connection between control system platform and robot, dust arrester is connected by pipeline with multifunctional unit cover, and paint can is connected by pipeline with spray gun.The invention is characterized in that being organically combined with modern industry robot and New-energy electric vehicle technology, the installation cost is low, reliability is high, cost performance is high, practical, realize robot and carry the innovation of New-energy electric vehicle integrated technology, start paint-spray robot in automobile maintenance industry new application.The arrangement achieves industrial robot auto spray painting remote field operation out of doors.
Description
Technical field
The present invention relates to paint-spray robot integrated technology field, specifically a kind of New-energy electric vehicle carries light-duty
Industrial robot realizes the new energy vehicle-mounted removable paint-spray robot system of outdoor unmanned automation spray painting operation.
Background technology
Spray painting is a very important process in manufacturing industry, and it effectively can prevent workpiece from being corroded by external environment, carry
The high workpiece life-span, and workpiece outward appearance can be beautified.In China, painting process is still manually completed.But with expanding economy,
The growth in the living standard of people, China is from the low human cost epoch to high cost epoch transition, so that product
Cost is greatly increased.In addition, the quality of spraying is influenceed very big by factors such as skills involved in the labour, the moods of workman.Meanwhile, spray
Healthy influence of the toxic gas evaporated during paint on workman is very big.In view of the high-risk, harmful of industry spraying
Working environment, reduces human input and even builds unmanned operation, realizes that painting process is automated, is future developing trend, tool
There are huge social and economic effects.In dirty, arduous and dangerous workplace, robot is necessarily going out of solving the problems, such as
Road.Spraying operation is carried out using robot, it is flexible big, coating quality is improved, workpiece coating uniform, repeatable accuracy is good, work model
Enclose big, operating efficiency is high, it is easy to operation and maintenance, utilization rate of equipment and installations is high.Workman can above all be made from severe building ring
Freed in border.In recent years, some enterprises of China actively carry out the project cooperation of paint-spray robot with colleges and universities, further push away
The maturation of dynamic China spray robot technology, popularization and application.Production, manufacture, maintenance industry, paint-spray robot are thrown by substantial amounts of
Enter to use.But present paint-spray robot position is fixed, and simply spray painting operation, and without cleaner, the activity duration is long.This
Sample Spray Painter duration, pollution weight, efficiency are low.
It is badly in need of a kind of moveable, multi-functional environment-protection paint-spray robot for being adapted to apply in every profession and trade now.
The content of the invention
The invention aims to provide a kind of removable, environmental protection is automatic, integrate spray painting, baking, dedusting function
New energy vehicle-mounted removable paint-spray robot system.
The technical scheme is that：
New energy vehicle-mounted removable paint-spray robot system includes New-energy electric vehicle, and the New-energy electric vehicle is provided with
Sliding rail, is provided with robot, robot connection multifunctional unit cover and spray gun, in New energy electric vapour on sliding rail
Control system platform, teaching box, apparatus for baking, dust arrester, paint can, the teaching box and control system are additionally provided with car
By cable connection between platform, by cable connection between control system platform and robot, dust arrester by pipeline with
Multifunctional unit cover is connected, and paint can is connected by pipeline with spray gun.
The beneficial effects of the invention are as follows：
1st, the invention is characterized in that being organically combined with modern industry robot and New-energy electric vehicle technology, the installation cost
Low, reliability is high, cost performance is high, practical, realizes robot and carries the innovation of New-energy electric vehicle integrated technology, starts
Paint-spray robot is in automobile maintenance industry new application.The arrangement achieves industrial robot auto spray painting long distance out of doors
From field operation.Big and medium-sized cities auto repair scene spray painting is mainly used in, to realize that efficient fast machine people spray painting is automated,
Exempt artificial great damage of the spray painting to human body and the pollution to surrounding enviroment.
2nd, apparatus of the present invention cause robot to be come into operation in all trades and professions especially automobile maintenance industry large area, and this will
It is that tremendous contribution is made to environmental protection.The New-energy electric vehicle that the application is used realizes pollution-free zero-emission, and the present apparatus is adopted
Stroke is once charged up to 150km with New energy electric minibus, meets in the present apparatus industrial robot in the range of 150km
The auto spray painting operation in any place.Paint-spray robot, which is carried, carries out auto spray painting operation on New-energy electric vehicle, by maximum
VOC emission is reduced to degree, while paint-spray robot completely can be with paint consumption, spray efficiency, the index such as painting quality
Surmount artificial.Also will thoroughly the break traditions intrinsic man-hour length of metal plate spray maintenance process, pollution weight, efficiency of Control During Paint Spraying by Robot operation is low
Etc. severe and lingering illness old complaint.The technological gap of Global Auto maintenance industry will be filled up, industrial 4.0 technology answering in automobile maintenance industry is opened
The door used.
Brief description of the drawings
Fig. 1 is robot system overall schematic of the present invention；
Fig. 2 is robot system implementation process figure of the present invention；
Fig. 3 is multifunctional unit cover structure schematic diagram of the present invention；
Fig. 4 is multifunctional unit cover structure schematic diagram of the present invention；
Fig. 5 is robot in the present invention and multifunctional unit cover and spray gun connection diagram.
Embodiment
Applicant designs a kind of new energy vehicle-mounted removable paint-spray robot according to the defect of existing product
System, the system includes New-energy electric vehicle 1, and the New-energy electric vehicle 1 is provided with sliding rail, is sliding rail
Robot 2, the connection multifunctional unit cover of robot 23, the connection spray gun 4 of multifunctional unit cover 3, multifunctional unit are installed on road
Cover 3 includes the protective cover 12 of hollow terrace edge shape, and the front end of protective cover 12 is equipped with dust excluding hood 13, and the dust excluding hood 13 is provided in
In the surrounding of protective cover 12, and it is internal for hollow and connection cavity body structure（Best structure is that the front end of protective cover 12 is equipped with dedusting
Cover 13, the dust excluding hood 13 is connected with the front end surrounding of protective cover 12, and dust excluding hood 13 is the cuboid being interconnected by four inside
Composition）, dust excluding hood 13 is below provided with dust-removing connector 14, and dust arrester 5 passes through pipeline and dust-removing connector 14 and dust excluding hood 13
Connection, the leading inside of dust excluding hood 13 is provided with dust removal port 15, and the rear end of protective cover 12 is connected with fixed support for spray gun 16, and the spray gun 4 is put
Put on fixed support for spray gun 16, in the front end of spray gun 4 insertion protective cover 12, the rear end of fixed support for spray gun 16 is connected with spray gun fixture
17, the spray gun fixture is connected with robot 2.Control system platform 8, teaching box are additionally provided with New-energy electric vehicle 1
9th, apparatus for baking 6, dust arrester 5, paint can 7, by cable connection between the teaching box 9 and control system platform 8, control
By cable connection between system platform 8 and six-joint robot 2, dust arrester 5 is connected by pipeline with multifunctional unit cover 3,
Paint can 7 is connected by pipeline with spray gun 4.The system also includes the automobile in power conversion module 10, New-energy electric vehicle 1
Battery is connected by cable with power conversion module 10, and it is to turn the electrical source of power DC12V batteries of new energy electric motor vehicle that it, which is acted on,
AC220V voltages 50Hz alternating current is melted into, is powered to other devices in system.The built-in Internet service of control system platform 8
Functional module 11, the module input/output interface is connected via shielded cable with the Ethernet interface of control system platform 8, is passed through
Mobile Internet, can the spray painting service request that sends of reception processing client, spray painting service of visiting is provided for remote client.
Specific implementation process of the present invention and mode are further illustrated below in conjunction with the accompanying drawings.
As shown in Fig. 1 apparatus of the present invention system diagrams：A kind of new energy vehicle-mounted removable paint-spray robot system includes one
New energy electric minibus (model：The prosperous 307EV of prestige) carry 6 axles（6 joints）Load as the light-duty industrial robots 2 of 5kg（Type
Number FKB050）, control system platform 8, teaching box 9, apparatus for baking 6, paint can 7, dust arrester 5.6 axle robots 2 are led in figure
Body includes support, arm, wrist and end effector, is that 6 axles with rotatable connection and AC servomotors link
It is a series of to mechanically connect, use train and RV type speed reducers；Control system platform 8 is responsible for the program according to input to driving in figure
Dynamic system and executing agency send command signal, the movement locus of the spray gun 4 of the arm of control machine people 2 clamping.The confession of the present apparatus
Power supply is the electrokinetic cell DC12V in New-energy electric vehicle 1, and number is used by the power conversion module 10 of the present apparatus
Word inverter converter technique is changed into AC220V 50Hz power supplys, meets the movement operation power supply of on-vehicle machines people 2
Need.
Realize that the specific implementation process of spray painting operation of robot 2 is shown in Fig. 2 system implementation process figures.New energy electric face first
Hire a car 1 car door opening, the movement of six-joint robot 2 on rail plate will be arranged on and be adjusted to close to vehicle door edge, six-joint robot 2
Arm is stretched out outside car, is operated with teaching box 9 and six-joint robot 2 is adjusted to apart from painted object appropriate location, and write program
And preview（Ensure positional accuracy）, then require to add corresponding sprayed on material according to painted face color, start six axle machines
Device people 2, is sprayed according to the track pre-set, is carried out while dust arrester 5 is synchronous, then after start roasting plant, set
Reasonable temperature, is toasted to spray-coating surface, so far completes the efficiently fast automatic spray painting of robot 2.Operation finishes six-joint robot 2
Playback（Notice that surrounding environment prevents collision）, cleared up after multifunctional unit cover 3, spray gun 4, paint can 7 and powered off, by robot 2
Adjustment is displaced in car body.
As shown in figure 5, the end of the arm of six-joint robot 2 of the present apparatus is fixedly mounted one spray gun 4, the outside peace of gun body
Multifunctional unit cover 3 is filled.Wherein spray gun 4 is carried out by pipeline respectively with paint can 7, multifunctional unit cover 3 and dust arrester 5
Connection realizes that spray painting, dust-proof recycling, Baking out etc. are multi-functional.
The realization of the auto spray painting function of robot 2 mainly realized by the control system platform 8 and teaching box 9 of the present apparatus,
Teaching box 9 is connected through shielded cable with the embedded computer and motion control card in control system, teaching box 9 and embedded meter
The communication of calculation machine uses ethernet communication.By the control panel and operation interface of teaching box 9, in advance will guidance panel according to
The running orbit of geometry editor spray gun 4 of the part of spray painting, then sends instruction, control machine by control system platform 8
The servomotor operation of people 2 so that realize spray gun 4 by predetermined track according to instruction action is sent in each joint of robot 2
Operation, reaches the purpose of auto spray painting.
In addition realize that the remote job of paint-spray robot 2 is completed by New energy electric minibus, the present apparatus uses new energy
Electronic minibus (the model in source：The prosperous 307EV of prestige) job area within once charging stroke 150Km can be realized；Realize long-range
Client the need for making house calls is completed as the Internet service functional module 11 built in control system platform 8 in the present apparatus,
The module input/output interface is connected via shielded cable with the Ethernet interface of control system platform 8, the communication between them
Using ethernet communication.Internet service functional module can be by mobile Internet, the spray painting service that reception processing client sends
Request, meets the need for being made house calls for remote client, and car owner can send spray painting clothes with smart mobile phone on the internet
The demand of business, the information that vehicle-mounted spray robot 2 can be provided according to car owner carries out service operation to scene.
In the description of the present application, it is to be understood that " on ", " under " in term, "left", "right", "front", "rear", " interior
The orientation or position relationship of the instruction such as side ", " outside " are, based on orientation shown in the drawings or position relationship, to be for only for ease of and retouch
State the present invention and simplify description, rather than indicate or imply that signified device there must be specific orientation, with specific orientation
Construction and operation, therefore it is not intended that the limitation of the application.
In the application, unless otherwise clearly defined and limited, the art such as term " installation ", " connected ", " connection ", " fixation "
Language should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integrally；Can be that machinery connects
Connect or electrically connect.
In addition, it is necessary to, it is emphasized that above-described embodiment is exemplary, it is impossible to no matter be interpreted as limitation of the present invention
How those skilled in the art convert within the scope of the invention, belong to the protection domain of this patent.
Claims (5)
1. a kind of new energy vehicle-mounted removable paint-spray robot system, it is characterised in that:It is described new including New-energy electric vehicle
Energy electric vehicle is provided with sliding rail, is provided with robot on sliding rail, robot connection multifunctional unit cover and
Spray gun, is additionally provided with control system platform, teaching box, apparatus for baking, dust arrester, paint can on New-energy electric vehicle,
By cable connection between the teaching box and control system platform, connected between control system platform and robot by cable
Connect, dust arrester is connected by pipeline with multifunctional unit cover, and paint can is connected by pipeline with spray gun.
2. a kind of new energy vehicle-mounted removable paint-spray robot system according to claim 1, its feature：It is:It is described
Multifunctional unit cover includes the protective cover of hollow terrace edge shape, and protective cover front end is equipped with dust excluding hood, and the dust excluding hood is to set
In protective cover surrounding, and internal is hollow and connection cavity body structure, and dust excluding hood front end is provided with behind dust removal port, dust excluding hood and set
There is dust-removing connector, dust arrester is connected by dust removing tube with the dust-removing connector on dust excluding hood, and protective cover rear end is connected with spray
Rifle fixed mount, the spray gun is placed on fixed support for spray gun, and in spray gun front end insertion protective cover, the fixed support for spray gun rear end connects
Spray gun fixture is connected to, the spray gun fixture is connected with robot.
3. a kind of new energy vehicle-mounted removable paint-spray robot system according to claim 1, it is characterised in that:The system
The automobile batteries also included in power conversion module, New-energy electric vehicle is connected by cable with power conversion module, and it is made
Be by the electrical source of power DC12V cells converts of new energy electric motor vehicle into AC220V voltages 50Hz alternating current, in system its
Its device is powered.
4. a kind of new energy vehicle-mounted removable paint-spray robot system according to claim 1, it is characterised in that:The control
The built-in Internet service functional module of system platform processed, the module input/output interface is put down via shielded cable and control system
The Ethernet interface connection of platform, by mobile Internet, can the spray painting service request that sends of reception processing client, be remote client
Offer is visited to paint and serviced.
5. a kind of new energy vehicle-mounted removable paint-spray robot system according to claim 1, its feature：It is:It is described
New-energy electric vehicle once charges stroke up to 150km, meets any place of the present apparatus inner machine people in the range of 150km
Auto spray painting operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710441520.XA CN107030716A (en) | 2017-06-13 | 2017-06-13 | A kind of new energy vehicle-mounted removable paint-spray robot system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710441520.XA CN107030716A (en) | 2017-06-13 | 2017-06-13 | A kind of new energy vehicle-mounted removable paint-spray robot system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107030716A true CN107030716A (en) | 2017-08-11 |
Family
ID=59541726
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710441520.XA Pending CN107030716A (en) | 2017-06-13 | 2017-06-13 | A kind of new energy vehicle-mounted removable paint-spray robot system |
Country Status (1)
| Country | Link |
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| US20040115360A1 (en) * | 2002-10-23 | 2004-06-17 | Clifford Scott J. | Robotic apparatus for painting |
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| CN207942402U (en) * | 2017-06-13 | 2018-10-09 | 吉林风云图灵机器人制造有限公司 | Mobile vehicle-mounted paint-spray robot |
-
2017
- 2017-06-13 CN CN201710441520.XA patent/CN107030716A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040115360A1 (en) * | 2002-10-23 | 2004-06-17 | Clifford Scott J. | Robotic apparatus for painting |
| CN1616157A (en) * | 2004-09-17 | 2005-05-18 | 清华大学 | Multifunction integrated cleaning robot for ventilation pipeline |
| CN102458688A (en) * | 2009-04-08 | 2012-05-16 | 范努克机器人技术美国有限公司 | Improved robotic painting system and method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170811 |
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| WD01 | Invention patent application deemed withdrawn after publication |