CN207900426U - Modularization arc-welding station - Google Patents
Modularization arc-welding station Download PDFInfo
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- CN207900426U CN207900426U CN201721884733.1U CN201721884733U CN207900426U CN 207900426 U CN207900426 U CN 207900426U CN 201721884733 U CN201721884733 U CN 201721884733U CN 207900426 U CN207900426 U CN 207900426U
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Abstract
The utility model discloses a kind of modularization arc-welding stations, including being supported on work ground and with the first integration module and the second integration module of work ground dismantling connection, the welding fixture that the first integration module is used to that required welding robot, the positioner for converting soldering angle will to be welded and is installed on positioner for clamping connected components to be welded is integrated in its internal cavities.Second integration module and the first integration module dismantling connection and with the connects with the internal cavities of the first integration module, for second integration module for providing the piece uploading space on connected components clamping to welding fixture to be welded for operating personnel, the welding operating space for being set as sealing is enclosed on the first integration module, the second integration module and work ground.Modularization arc-welding station further includes the third integration module with the first integration module dismantling connection, and third integration module is for controlling welding robot, positioner and welding fixture action.In the modularization arc-welding station of the utility model, conveniently, the period of updating is short for mobile, fractured operation.
Description
Technical field
The utility model is related to Automobile Welding fields, particularly, are related to a kind of modularization arc-welding station.
Background technology
Hyundai Motor production is big, wide in variety, vehicle update speed is fast, thus the workshop welding and assembling production lines that are welded need
The frequency be transformed, upgraded is higher and higher.Existing arc-welding production line includes the multiple arc-welding set gradually according to welding procedure
It stands, each arc-welding station includes the arc-welding station shell being fixedly connected with work ground, and welding robot, arc are equipped in the shell of arc-welding station
Welding clamp, three axis positioners, arc welder, arc-welding fence and various electrical control cabinets etc., welding robot, arc welding fixture, three
Axis positioner, arc welder, arc-welding fence and various electrical control cabinets etc. with work ground dismantling connection.
When needing to promote production capacity or increase new model welding, need to combine layout and each arc of the welding procedure to arc-welding station
Concrete structure in weldering station plan and adjust again, that is, needs movable part arc-welding station, or to each in corresponding arc-welding station
It is partly transformed, transports, reinstalling, debugging etc. again, since arc-welding station shell is overall structure, and it is each in arc-welding station
Part is respectively with work ground dismantling connection, and to which the period of updating is long, the labor intensity of worker is big, installation, debugging operations
It is cumbersome, it updates required of high cost, and there are larger security risks during updating.
Utility model content
The utility model provides a kind of modularization arc-welding station, to solve to update the period existing for existing arc-welding station
Long, the labor intensity of worker is big, and installation, debugging operations are cumbersome, updates required of high cost, and exist during updating
The technical issues of larger security risk.
The technical solution adopted in the utility model is as follows：
A kind of modularization arc-welding station, including be supported on work ground and with the first integrated mould of work ground dismantling connection
Block and the second integration module, the first integration module are used for the welding robot needed for welding, the change for converting soldering angle
Position machine and the welding fixture being installed on positioner for clamping connected components to be welded are integrated in its internal cavities；Second integrated mould
Block and the first integration module dismantling connection and with the connects with the internal cavities of the first integration module, the second integration module is for providing confession
Operating personnel are by the piece uploading space on connected components clamping to welding fixture to be welded, the first integration module, the second integration module and work
The welding operating space for being set as sealing is enclosed as ground；Further include the third integration module with the first integration module dismantling connection, the
Three integration modules are for controlling welding robot, positioner and welding fixture action.
Further, it is respectively provided on the first integration module, the second integration module and third integration module multiple for forklift
Enter with the forklift hole of carrying, multiple lifting points for being connected with hanging device.
Further, the first integration module includes the first outer housing that operating space is welded for building part, outside first
Multiple robot bases for installing multiple welding robots, the mounting plate for installing positioner are fixed in shell；
Welding robot and the robot base dismantling connection being correspondingly arranged；Positioner and mounting plate dismantling connection.
Further, the first outer housing be in square, including be oppositely arranged up and down the first upper cover plate and bottom plate, be oppositely arranged
Two piece of first side plate between the first upper cover plate and bottom plate is set between the first upper cover plate, bottom plate and two piece of first side plate
End plate；Bottom plate is equipped with multiple forklift holes and multiple lifting points；Multiple robot bases and mounting plate are fixedly installed on bottom
On plate.
Further, two piece of first side plate respectively with the first upper cover plate and bottom plate dismantling connection；It is each on two piece of first side plate
Equipped with multiple forklift holes and multiple lifting points.
Further, the second integration module includes the second housing body that operating space is welded for building part, outside second
Shell is connected to by connector and the first outer housing dismantling connection, and with the first outer housing；Second housing body is equipped with for beating
The overhead door of welding operating space is closed on or off.
Further, the second integration module further includes for the operating personnel outside modularization arc-welding station in welding operating space
Component controlled control panel, be used to indicate welding operating space in working condition status indicator lamp；Control plane
Plate and status indicator lamp are connected on the outer surface of second housing body.
Further, second housing body is in square, including horizontally disposed second upper cover plate, vertical with the second upper cover plate is connected
The front end-plate connect and two blocks of second side plates being oppositely arranged；Front end-plate is equipped with multiple forklift holes, is respectively set on two piece of second side plate
There are multiple lifting points；Overhead door, control panel may be contained on front end-plate；Status indicator lamp is set on the second upper cover plate.
Further, third integration module include it is horizontally disposed and with the mounting base of the first outer housing dismantling connection, peace
Dress bottom plate on be integrated with for controlling welding robot, positioner 30) and welding fixture action switch board.
Further, switch board includes PLC control cabinet, robot control cabinet and arc welder switch board；PLC control cabinet and
Arc welder switch board is relatively arranged on mounting base；Robot control cabinet is fixedly connected on arc welder switch board.
The utility model has the advantages that：
In the modularization arc-welding station of the utility model, the first integration module and second of welding operating space is set as due to enclosing
Integration module respectively with work ground dismantling connection, and the second integration module and third integration module respectively with the first integration module
Dismantling connection, and welding robot, positioner and welding fixture are integrally disposed in the internal cavities of the first integration module, from
And production capacity need to be promoted or increase new model welding, when needing the layout for adjusting arc-welding station and concrete structure in each arc-welding station,
Only it need to move freely, split, combining each arc-welding station, and adjusting the welding fixture in arc-welding station, compared with prior art situation,
It is moved, fractionation and combination operation are convenient, and updating, the period is short, and the labor intensity of worker is low, and installation, debugging is only needed to weld
Fixture, installation, debugging operations are simple, required at low cost, and safe during update.
Other than objects, features and advantages described above, the utility model also has other purposes, feature and excellent
Point.Below with reference to figure, the utility model is described in further detail.
Description of the drawings
The attached drawing constituted part of this application is used to provide a further understanding of the present invention, the utility model
Illustrative embodiments and their description are not constituted improper limits to the present invention for explaining the utility model.In attached drawing
In：
Fig. 1 is the space structure schematic diagram at the modularization arc-welding station of the preferred embodiment in the utility model；
Fig. 2 is the space structure schematic diagram of the first integration module in Fig. 1；
Fig. 3 is the space structure schematic diagram of the first side plate in Fig. 2；
Fig. 4 is the space structure schematic diagram of the second integration module in Fig. 1；
Fig. 5 is the space structure schematic diagram of third integration module in Fig. 1.
Marginal data
10, the first integration module；11, the first outer housing；111, the first upper cover plate；112, bottom plate；113, the first side plate；
114, end plate；12, robot base；13, mounting plate；20, the second integration module；21, second housing body；211, the second upper cover
Plate；212, front end-plate；213, the second side plate；22, overhead door；23, control panel；24, status indicator lamp；30, positioner；40、
Welding fixture；50, welding robot；60, third integration module；61, mounting base；621, PLC control cabinet；622, robot control
Cabinet processed；623, arc welder switch board；71, forklift hole；72, lifting point；80, connector.
Specific implementation mode
The embodiments of the present invention are described in detail below in conjunction with attached drawing, but the utility model can be by right
It is required that the multitude of different ways for limiting and covering is implemented.
Referring to Figures 1 and 2, the preferred embodiment of the utility model provides a kind of modularization arc-welding station, including is supported on
Work ground on and with work ground dismantling connection the first integration module 10 and the second integration module 20, the first integration module 10
It is used for for that will weld required welding robot 50, the positioner 30 for converting soldering angle and be installed on positioner 30
The welding fixture 40 of clamping connected components to be welded is integrated in its internal cavities.Second integration module 20 is torn open with the first integration module 10
Unload connection and with the connects with the internal cavities of the first integration module 10, the second integration module 20 for provide will be to be welded for operating personnel
Piece uploading space on connected components clamping to welding fixture 40, the first integration module 10, the second integration module 20 and work ground are enclosed
It is set as the welding operating space of sealing.Modularization arc-welding station further includes integrating mould with the third of 10 dismantling connection of the first integration module
Block 60, third integration module 60 are acted for controlling welding robot 50, positioner 30 and welding fixture 40.
In the modularization arc-welding station of the utility model, the first integration module 10 and the of welding operating space is set as due to enclosing
Two integration modules 20 are respectively with work ground dismantling connection, and the second integration module 20 and third integration module 60 are respectively with first
10 dismantling connection of integration module, and welding robot 50, positioner 30 and welding fixture 40 are integrally disposed in the first integrated mould
In the internal cavities of block 10, to promote production capacity or increase new model welding, need to adjust the layout at arc-welding station and each arc
When welding the concrete structure in station, only it need to move freely, split, combining each arc-welding station, and adjusting the welding fixture 40 in arc-welding station
, situation compared with prior art, movement splits and combination operation is convenient, and the period of updating is short, the labor intensity of worker
It is low, and installation, debugging welding fixture 40 are only needed, installation, debugging operations are simple, required at low cost, and update process
In it is safe.
Optionally, as shown in Figure 1, respectively being set on the first integration module 10, the second integration module 20 and third integration module 60
Have multiple for forklift to enter with the forklift hole 71 of carrying, multiple lifting points 72 for hanging device being connected.By first
Multiple forklift holes 71 and multiple lifting points 72 are respectively set on integration module 10, the second integration module 20 and third integration module 60,
Consequently facilitating the first integration module 10, the second integration module 20 and third integration module 60 are shifted by fork truck or hanging device,
The labor intensity of worker is not only reduced, while improving speed when arc-welding station is updated, shortens the period of update.
Optionally, as shown in Fig. 2, the first integration module 10 includes the first shell for welding operating space for building part
Body 11 is fixed with multiple robot bases 12 for installing multiple welding robots 50 in first outer housing 11, for pacifying
Fill the mounting plate 13 of positioner 30.Welding robot 50 and 12 dismantling connection of robot base being correspondingly arranged.Positioner 30 with
13 dismantling connection of mounting plate, the arc light shutter for the arc light that mounting plate 13 generates when also serving as blocking welding.Adjust arc-welding
When concrete structure in standing, welding fixture 40 need to be only converted according to welding procedure, it is easy to operate, it is fast to replace speed.
In this specific embodiment, as shown in Fig. 2, the first outer housing 11 is in square, including on first be oppositely arranged up and down
Cover board 111 and bottom plate 112, are set to two piece of first side plate 113 being relatively arranged between the first upper cover plate 111 and bottom plate 112
End plate 114 between first upper cover plate 111, bottom plate 112 and two piece of first side plate 113.Bottom plate 112 is equipped with multiple forklift holes
71 and multiple lifting points 72.Multiple robot bases 12 and mounting plate 13 are fixedly installed on bottom plate 112.It is set on end plate 114
There is the repair safety door passed in and out for maintenance personal.
Preferably, facilitate for ease of fork truck or hanging device and carry the first outer housing 11, in this preferred embodiment, such as Fig. 3
It is shown, two piece of first side plate 113 respectively with 112 dismantling connection of the first upper cover plate 111 and bottom plate.It is each on two piece of first side plate 113
Equipped with multiple forklift holes 71 and multiple lifting points 72.In this specific embodiment, each first side plate 113 is perpendicular including what is be vertically arranged
Plate, with riser vertical connection and two pieces of transverse slats positioned opposite, two pieces of transverse slats for respectively with the first upper cover plate 111 and bottom plate
112 docking shift the first outer housing 11 so as to shorten the width of the first outer housing 11 convenient for fork truck or hanging device.
Optionally, as shown in figure 4, the second integration module 20 includes the second housing for welding operating space for building part
Body 21, second housing body 21 are connected to by 11 dismantling connection of connector 80 and the first outer housing, and with the first outer housing 11.Second
Outer housing 21 is equipped with the overhead door 22 for being used to open or closing welding operating space.
In this specific embodiment, as shown in figure 4, second housing body 21 is in square, including horizontally disposed second upper cover plate
211, with 211 front end-plate 212 connected vertically of the second upper cover plate and two blocks of second side plates 213 being oppositely arranged, the second upper cover plate
The edge dismantling connection that 211 edge passes through connector 80 and the first upper cover plate 111.In this specific embodiment, connector 80 wraps
Two pieces of abutted flanges being respectively arranged on the first upper cover plate 111 and the second upper cover plate 211 are included, and for locking two pieces of rendezvous methods
Blue locking connector.
Further, as shown in figure 4, the second integration module 20 further includes for operating personnel's butt welding outside modularization arc-welding station
Connect the control panel 23 that the component in operating space controlled, the state for the working condition being used to indicate in welding operating space
Indicator light 24.Control panel 23 and status indicator lamp 24 are connected on the outer surface of second housing body 21.
Specifically, as shown in figure 4, overhead door 22, control panel 23 may be contained on front end-plate 212.Status indicator lamp 24
It is set on the second upper cover plate 211.And front end-plate 212 is equipped with multiple forklift holes 71, is respectively provided on two piece of second side plate 213 more
A lifting point 72.
Optionally, as shown in figure 5, third integration module 60 include it is horizontally disposed and with 11 dismantling connection of the first outer housing
Mounting base 61 is integrated on mounting base 61 and acts for controlling welding robot 50, positioner 30 and welding fixture 40
Switch board.
In this specific embodiment, as shown in figure 5, switch board includes PLC control cabinet 621, robot control cabinet 622 and arc-welding
Welding machine switch board 623.PLC control cabinet 621 and arc welder switch board 623 are relatively arranged on mounting base 61.Robot control
Cabinet 622 processed is fixedly connected on arc welder switch board 623.By by PLC control cabinet 621, robot control cabinet 622 and arc-welding
Welding machine switch board 623 is integrated on mounting base 61, consequently facilitating being quickly connected with corresponding component respectively, is improved and is updated
Speed.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this
For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model
Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.
Claims (10)
1. a kind of modularization arc-welding station, which is characterized in that
Including being supported on work ground and being integrated with the first integration module (10) of work ground dismantling connection and second
Module (20), first integration module (10) are used for by the required welding robot (50) of welding, for converting soldering angle
Positioner (30) and be installed on the positioner (30) and be integrated in it for the welding fixtures (40) of clamping connected components to be welded
In internal cavities；
Second integration module (20) and the first integration module (10) dismantling connection and with first integration module
(10) connects with the internal cavities, second integration module (20) is for providing the connected components clamping to be welded for operating personnel
Piece uploading space on to the welding fixture (40), first integration module (10), second integration module (20) and institute
It states work ground and encloses the welding operating space for being set as sealing；
Further include the third integration module (60) with the first integration module (10) dismantling connection, the third integration module
(60) it is used to control the welding robot (50), the positioner (30) and the welding fixture (40) action.
2. modularization arc-welding according to claim 1 station, which is characterized in that
It is respectively provided on first integration module (10), second integration module (20) and the third integration module (60) more
It is a to enter for forklift with the forklift hole of carrying (71), multiple lifting points (72) for being connected with hanging device.
3. modularization arc-welding according to claim 2 station, which is characterized in that
First integration module (10) includes the first outer housing (11) for building the part welding operating space, described
It is fixed with multiple robot bases (12) for installing multiple welding robots (50) in first outer housing (11), uses
In the mounting plate (13) for installing the positioner (30)；
The welding robot (50) and the robot base (12) dismantling connection being correspondingly arranged；
The positioner (30) and the mounting plate (13) dismantling connection.
4. modularization arc-welding according to claim 3 station, which is characterized in that
First outer housing (11) is in square, including the first upper cover plate (111) and bottom plate (112), phase being oppositely arranged up and down
To be set between first upper cover plate (111) and the bottom plate (112) two piece of first side plate (113), be set to it is described
End plate (114) between first upper cover plate (111), the bottom plate (112) and two pieces of first side plates (113)；
The bottom plate (112) is equipped with multiple forklift holes (71) and multiple lifting points (72)；
Multiple robot bases (12) and the mounting plate (13) are fixedly installed on the bottom plate (112).
5. modularization arc-welding according to claim 4 station, which is characterized in that
Two pieces of first side plates (113) respectively with first upper cover plate (111) and the bottom plate (112) dismantling connection；
It is respectively provided with multiple forklift holes (71) and multiple lifting points (72) on two pieces of first side plates (113).
6. modularization arc-welding according to claim 3 station, which is characterized in that
Second integration module (20) includes the second housing body (21) for building the part welding operating space, described
Second housing body (21) by connector (80) and the first outer housing (11) dismantling connection, and with first outer housing
(11) it is connected to；
The second housing body (21) is equipped with the overhead door (22) for being used to open or closing the welding operating space.
7. modularization arc-welding according to claim 6 station, which is characterized in that
Second integration module (20) further includes operating sky to the welding for the operating personnel outside modularization arc-welding station
The state of control panel (23), the working condition being used to indicate in the welding operating space that interior component is controlled refers to
Show lamp (24)；
The control panel (23) and the status indicator lamp (24) are connected on the outer surface of the second housing body (21).
8. modularization arc-welding according to claim 7 station, which is characterized in that
The second housing body (21) is in square, including horizontally disposed second upper cover plate (211) and second upper cover plate
(211) front end-plate (212) connected vertically and two blocks of second side plates (213) being oppositely arranged；
The front end-plate (212) is equipped with multiple forklift holes (71), is respectively provided on two pieces of second side plates (213) multiple
The lifting point (72)；
The overhead door (22), the control panel (23) may be contained on the front end-plate (212)；
The status indicator lamp (24) is set on second upper cover plate (211).
9. modularization arc-welding according to claim 4 station, which is characterized in that
The third integration module (60) include it is horizontally disposed and with the mounting base of the first outer housing (11) dismantling connection
(61), it is integrated on the mounting base (61) for controlling the welding robot (50), the positioner (30) and described
The switch board of welding fixture (40) action.
10. modularization arc-welding according to claim 9 station, which is characterized in that
The switch board includes PLC control cabinet (621), robot control cabinet (622) and arc welder switch board (623)；
The PLC control cabinet (621) and the arc welder switch board (623) are relatively arranged on the mounting base (61)；
The robot control cabinet (622) is fixedly connected on the arc welder switch board (623).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721884733.1U CN207900426U (en) | 2017-12-28 | 2017-12-28 | Modularization arc-welding station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721884733.1U CN207900426U (en) | 2017-12-28 | 2017-12-28 | Modularization arc-welding station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207900426U true CN207900426U (en) | 2018-09-25 |
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ID=63569174
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721884733.1U Expired - Fee Related CN207900426U (en) | 2017-12-28 | 2017-12-28 | Modularization arc-welding station |
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| Country | Link |
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| CN (1) | CN207900426U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107962276A (en) * | 2017-12-28 | 2018-04-27 | 长沙长泰机器人有限公司 | Modularization arc-welding station |
-
2017
- 2017-12-28 CN CN201721884733.1U patent/CN207900426U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107962276A (en) * | 2017-12-28 | 2018-04-27 | 长沙长泰机器人有限公司 | Modularization arc-welding station |
| CN107962276B (en) * | 2017-12-28 | 2023-10-27 | 长沙长泰机器人有限公司 | Modular arc welding station |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180925 Termination date: 20181228 |
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| CF01 | Termination of patent right due to non-payment of annual fee |