CN215393304U - Closed sow silo weldment work station - Google Patents
Closed sow silo weldment work station Download PDFInfo
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- CN215393304U CN215393304U CN202121820153.2U CN202121820153U CN215393304U CN 215393304 U CN215393304 U CN 215393304U CN 202121820153 U CN202121820153 U CN 202121820153U CN 215393304 U CN215393304 U CN 215393304U
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- 238000003466 welding Methods 0.000 claims abstract description 79
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 9
- 239000002912 waste gas Substances 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 description 18
- 230000008569 process Effects 0.000 description 18
- 239000007789 gas Substances 0.000 description 6
- 230000006872 improvement Effects 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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Abstract
The utility model relates to the technical field of sow trough production, and particularly discloses a closed sow trough welding workstation which comprises a base, a house body structure fixed on the base, and a manual control console serving as an operation terminal, wherein a double-station three-axis positioner is arranged in the middle of the base, and trough placing tables are arranged on two stations of the two-station three-axis positioner; the top of the base is also provided with an omnibearing mechanical arm through a vertical frame; the welding gun is installed at the foremost end of the all-directional mechanical arm. According to the automatic welding workstation, the purpose of automatic welding processing can be achieved through the double-station three-axis positioner, the omnibearing mechanical arm and the welding gun, and by means of electrical elements such as a manual control console, an electrical control cabinet, an automatic welding machine control cabinet and a mechanical arm controller which are arranged in a matched mode, the production efficiency and the product quality of a sow trough can be improved, meanwhile, the labor condition of workers can be changed, and the production management planning performance is enhanced.
Description
Technical Field
The utility model relates to the technical field of sow trough production, in particular to a closed sow trough welding workstation.
Background
At present, during the production process of the sow trough, a welding manufacturing process of the sow trough is usually a welder needing technical experience, spot welding is firstly assembled on a manual tool, then a workpiece is taken to carry out manual TIG welding operation, and the set of process results in that the time consumed during the production of the sow trough is long, the efficiency is low, the welding accuracy is difficult to control, the welding deformation is large, the welding quality is difficult to enable the welding level and the quality of the sow trough to reach the unified standard due to the fact that the welding quality is manual welding operation.
Therefore, a closed sow trough welding work station is provided.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned problems in the background art, the present invention provides a closed sow trough welding station.
The utility model discloses a closed sow trough welding workstation which comprises a base, a house body structure fixed on the base, and a manual control console used as an operation terminal, wherein a safety warning grating device is arranged on the front side of the house body structure; the middle part of the base is provided with a double-station three-axis positioner, and a trough placing table is arranged on each of two stations of the double-station three-axis positioner; the top of the base is also provided with an omnibearing mechanical arm through a vertical frame; the welding gun is installed at the foremost end of the all-directional mechanical arm.
The double-station three-axis positioner comprises a main beam arm, wherein a partition door sealing plate is arranged at the top end of the main beam arm, two sides of two ends of the main beam arm are horizontally fixed with a supporting lifting arm, and the end parts of the four supporting lifting arms are fixed with a vertical positioner; the two vertical position changing machines positioned on the same side of the main beam arm are oppositely arranged, two ends of the material groove placing table are fixed on connecting tables of the two oppositely arranged vertical position changing machines, and a horizontal rotation driving table is further arranged at the central position of the bottom of the main beam arm.
The utility model discloses a welding machine control system, including room body structure, electric control cabinet, the transformer that is used for controlling the operation of duplex position triaxial positioner, the arm controller that is used for controlling all-round arm motion, the automatic welding machine control cabinet that is used for controlling welder and provides voltage protection for whole workstation are installed respectively to the top of room body structure, the middle part position on room body structure top is equipped with the gas vent, and this gas vent internally mounted has the pump fan, and gas vent and external waste gas centralized processing pipeline intercommunication, the control circuit of electric control cabinet inside is connected with the controller of the horizontal rotation drive platform in the duplex position triaxial positioner, the controller electricity of perpendicular positioner, the control circuit of arm controller is connected with the drive control circuit electricity of all-round arm, the control circuit of automatic welding machine control cabinet is connected with the control unit electricity on the welder.
Through the design of the technical scheme, make this workstation can reach automatic welding process's purpose, the design of its duplex position, can make all-round arm cooperation welder, can continuously carry out welding operation, make time can obtain abundant utilization, improve sow silo welding process's efficiency, in addition, adopt automatic welding process, compare traditional artifical manual welding and talk about, its welding quality can obtain very big guarantee, make sow silo welding process's quality can be unified, not only can improve the production efficiency and the product quality of sow silo, can also change workman's labor condition simultaneously, and strengthen production management's plannability.
As a further improvement of the utility model, the shape of the door sealing plate is matched with the shape of the opening on the front surface of the house body structure.
Through the design of the technical scheme, when two stations of the double-station three-axis positioner shift once, the front opening of the house body structure can be just filled by the partition door sealing plate, so that the sealing performance of the welding area inside the house body structure is ensured, the harmful gas generated by welding is effectively prevented from being emitted to the area outside the working environment, the environment-friendly effect is achieved, and meanwhile, the centralized purification treatment of waste gas is facilitated.
As a further improvement of the utility model, the end parts of the two ends of the main beam arm are horizontally fixed with an arc-shaped deflection rotary warning side rail.
As a further improvement of the utility model, the trough placing table comprises a base plate fixed with the vertical positioner connecting table, trough end face clamping and fixing unit assemblies are oppositely arranged at positions close to two ends of the top of the base plate, and four groups of trough automatic clamping and positioning tool assemblies are further arranged on the base plate between the two trough end face clamping and fixing unit assemblies.
As a further improvement of the utility model, the manual control console is positioned at one side position of the front surface of the base, and the manual control console is connected with the electric control cabinet, the automatic welding machine control cabinet and the mechanical arm controller by adopting data lines.
Through the design of the technical scheme, an operator can conveniently control the whole workstation through the manual control console.
Compared with the prior art, the utility model has the following beneficial effects:
in addition, by arranging a double-station three-axis positioner in the workstation, arranging a trough mounting table on two stations of the two double-station three-axis positioners, combining an omnibearing mechanical arm arranged in the house body structure through a vertical frame and a welding gun arranged on the mechanical arm, and further by virtue of a matched manual control table, an electric control cabinet, an automatic welding machine control cabinet, a mechanical arm controller and a transformer, the workstation can achieve the purpose of automatic welding processing, the design of its duplex position can make all-round arm cooperation welder, can continuously carry out welding operation, make the time can obtain abundant utilization, improve sow silo welding process's efficiency, in addition, adopt automatic welding process, compare traditional artifical manual welding and say, its welding quality can obtain very big guarantee, make sow silo welding process's quality can be unified, not only can improve the production efficiency and the product quality in sow silo, can also change workman's labor condition simultaneously, and the plannability of reinforcing production management.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic perspective view of a front view of the present invention;
FIG. 2 is a schematic perspective view of a rear view plane according to the present invention;
FIG. 3 is a schematic structural view of the base, the double-station three-axis positioner and the trough placing table of the present invention after being combined;
FIG. 4 is a schematic structural view of a double-station triaxial positioner according to the present invention;
FIG. 5 is a schematic view of the positioning table of the trough of the present invention;
FIG. 6 is a schematic view of a base structure according to the present invention;
FIG. 7 is a schematic view of the connection and combination of the omnidirectional manipulator and the welding gun.
In the figure: 1. a base; 2. a house body structure; 3. a safety warning grating device; 4. a manual console; 5. an electrical control cabinet; 6. an automatic welding machine control cabinet; 7. a robot arm controller; 8. a transformer; 9. an exhaust port; 10. a double-station triaxial positioner; 101. a main beam arm; 102. supporting the lifting arm; 103. a vertical positioner; 104. the deflection rotary warning side rail; 105. a horizontal rotation driving stage; 11. a material groove placing table; 111. a substrate; 112. the end surface of the trough clamps and fixes the unit component; 113. the trough automatically clamps and positions the tool assembly; 12. erecting a frame; 13. an omnidirectional mechanical arm; 14. a welding gun; 15. and a door sealing plate.
Detailed Description
In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the utility model. That is, in some embodiments of the utility model, such implementation details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Referring to fig. 1, 2, 3 and 4, the closed sow trough welding workstation of the present invention includes a base 1, a house structure 2 fixed on the base 1, and a manual control console 4 as an operation terminal, wherein a safety warning grating device 3 is installed on the front side of the house structure 2; the middle part of the base 1 is provided with a double-station three-axis positioner 10, and two stations of the double-station three-axis positioner 10 are provided with a trough placing table 11.
Referring to fig. 3, 6 and 7, an omnidirectional mechanical arm 13 is further mounted on the top of the base 1 through a stand 12; the welding torch 14 is attached to the foremost end of the omnidirectional robot arm 13.
Referring to fig. 3 and 4, the double-station three-axis positioner 10 includes a main beam arm 101, a partition door closing plate 15 is installed at the top end of the main beam arm 101, a support lifting arm 102 is horizontally fixed on both sides of both ends of the main beam arm 101, and a vertical positioner 103 is fixed on the end portions of four support lifting arms 102; the two vertical position changing machines 103 positioned on the same side of the main beam arm 101 are oppositely arranged, two ends of the trough placing table 11 are fixed on connecting tables of the two oppositely arranged vertical position changing machines 103, and a horizontal rotation driving table 105 is further arranged at the central position of the bottom of the main beam arm 101.
Referring to fig. 1 and 2, an electrical control cabinet 5 for controlling the operation of a double-station three-axis positioner 10, a manipulator controller 7 for controlling the movement of an omnidirectional manipulator 13, an automatic welder control cabinet 6 for controlling a welding gun 14, and a transformer 8 for providing voltage protection for the whole workstation are respectively installed at the top of a room body structure 2, an exhaust port 9 is arranged at the middle position of the top end of the room body structure 2, an air exhaust fan is arranged in the air exhaust port 9, the air exhaust port 9 is communicated with an external waste gas centralized processing conveying pipeline, a control circuit in the electrical control cabinet 5 is electrically connected with a controller of a horizontal rotation driving table 105 and a controller of a vertical positioner 103 in the double-station three-axis positioner 10, a control circuit of the mechanical arm controller 7 is electrically connected with a driving control circuit of the omnibearing mechanical arm 13, and a control circuit of the automatic welding machine control cabinet 6 is electrically connected with a control unit on the welding gun 14.
Through the design of the scheme, make this workstation can reach automatic welding process's purpose, the design of its duplex position, can make all-round arm 13 cooperate welder 14, can continuously carry out welding operation, make the time can obtain abundant utilization, improve sow silo welding process's efficiency, in addition, adopt automatic welding process, compare traditional artifical manual welding and talk about, its welding quality can obtain very big guarantee, make sow silo welding process's quality can be unified, not only can improve the production efficiency and the product quality of sow silo, can also change workman's labor condition simultaneously, and the plannability of reinforcing production management.
Referring to fig. 1, the door closure panel 15 is shaped to fit the opening in the front of the room structure 2.
Through the design of the scheme, when two stations of the double-station three-axis positioner 10 shift once, the front opening of the room body structure 2 can be just filled by the partition door sealing plate 15, so that the sealing performance of the internal welding area of the room body structure 2 is ensured, the harmful gas generated by welding is effectively prevented from being emitted to the area outside the working environment, the environment-friendly effect is achieved, and meanwhile, the centralized purification treatment of waste gas is facilitated.
Referring to fig. 3 and 4, an arc-shaped deflection rotation warning side rail 104 is horizontally fixed to both end portions of the girder arm 101.
Referring to fig. 3 and 5, the trough placing table 11 includes a base plate 111 fixed to the connection table of the vertical positioner 103, trough end surface clamping and fixing unit assemblies 112 are oppositely disposed at positions on the top of the base plate 111 and near two ends of the base plate, and four sets of trough automatic clamping and positioning tool assemblies 113 are further mounted on the base plate 111 between the two trough end surface clamping and fixing unit assemblies 112.
Referring to fig. 1, the manual control console 4 is located at a side of the front surface of the base, and the manual control console 4 is connected with the electrical control cabinet 5, the automatic welding machine control cabinet 6 and the arm controller 7 by data lines.
Through the design, an operator can conveniently control the whole workstation through the manual control console 4.
In the use of the utility model: a worker firstly edits and stores relevant parameters and program instructions of a sow trough to be produced into a relevant automatic welding machine control cabinet 6, a mechanical arm controller 7 and an electrical control cabinet 5 through a manual control console 4, the metal plate of the sow trough to be processed is positioned and fixed on a station of a double-station three-shaft positioner 10 by means of a trough automatic clamping and positioning tool assembly 113 and a trough end surface clamping and fixing unit assembly 112, the trough is positioned and fixed on the station of the double-station three-shaft positioner 10, the double-station three-shaft positioner 10 is started to rotate the station fixed with the trough into the work station, at the moment, an omnibearing mechanical arm 13 drives a welding gun 14 to carry out MIG welding on the trough under the control of the mechanical arm controller 7, the loading and welding are integrated, and the trough fixed on a trough mounting table 11 can meet a welding gun 14 under the control of the electrical control cabinet 5 by matching with a vertical positioner 103 arranged on the double-station three-shaft positioner 10, realize all-round welding process, the produced waste gas carries out final purification treatment in carrying out exhaust duct in order to reach the effect of environmental protection in the welding process through gas vent 9, moreover, when all-round arm 13 drove welder 14 to carry out welding process to the silo, another station is located the outside of room body structure 2 this moment on the triaxial positioner 10 of duplex position, and the staff just can take off the silo that has welded process this moment, and fix new groove sheet metal that waits to process again, in order to wait to weld process.
The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement or the like made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (6)
1. The utility model provides a closed sow silo weldment work station, includes fixed room body structure (2) on base (1), base (1) to and as operation terminal's manual control platform (4), its characterized in that: the front surface of the house body structure (2) is provided with a safety warning grating device (3); the middle part of the base (1) is provided with a double-station three-axis positioner (10), and two stations of the double-station three-axis positioner (10) are provided with a trough placing table (11); the top of the base (1) is also provided with an omnibearing mechanical arm (13) through a vertical frame (12); the foremost end of the omnibearing mechanical arm (13) is provided with a welding gun (14);
the double-station three-axis positioner (10) comprises a main beam arm (101), a partition door sealing plate (15) is mounted at the top end of the main beam arm (101), two supporting lifting arms (102) are horizontally fixed on two sides of two ends of the main beam arm (101), and a vertical positioner (103) is fixed at the end parts of the four supporting lifting arms (102); two vertical position changing machines (103) positioned at the same side of the main beam arm (101) are oppositely arranged, two ends of the trough placing table (11) are fixed on connecting tables of the two oppositely arranged vertical position changing machines (103), and a horizontal rotation driving table (105) is further arranged at the central position of the bottom of the main beam arm (101).
2. The closed sow trough welding workstation as claimed in claim 1, wherein: the shape of the door sealing plate (15) is matched with the shape of the opening on the front side of the house body structure (2).
3. The closed sow trough welding workstation as claimed in claim 1, wherein: and the end parts of the two ends of the main beam arm (101) are horizontally and fixedly provided with an arc-shaped deflection rotary warning side rail (104).
4. The closed sow trough welding workstation as claimed in claim 1, wherein: the trough placing table (11) comprises a base plate (111) fixed with a connecting table of the vertical positioner (103), trough end face clamping and fixing unit assemblies (112) are oppositely arranged at the top of the base plate (111) and close to the positions of two ends, and four trough automatic clamping and positioning tool assemblies (113) are further mounted on the base plate (111) between the two trough end face clamping and fixing unit assemblies (112).
5. The closed sow trough welding workstation as claimed in claim 1, wherein: an electrical control cabinet (5) used for controlling the operation of the double-station three-axis positioner (10), a mechanical arm controller (7) used for controlling the motion of the all-dimensional mechanical arm (13), an automatic welding machine control cabinet (6) used for controlling a welding gun (14) and a transformer (8) used for providing voltage protection for the whole workstation are respectively installed at the top of the room body structure (2), an exhaust port (9) is arranged at the middle position of the top end of the room body structure (2), an exhaust fan is installed inside the exhaust port (9), the exhaust port (9) is communicated with an external waste gas centralized processing conveying pipeline, a control circuit inside the electrical control cabinet (5) is electrically connected with a controller of a horizontal rotation driving platform (105) in the double-station three-axis positioner (10) and a controller of a vertical positioner (103), and a control circuit of the mechanical arm controller (7) is electrically connected with a drive control circuit of the all-dimensional mechanical arm (13), and a control circuit of the automatic welding machine control cabinet (6) is electrically connected with a control unit on the welding gun (14).
6. The closed sow trough welding workstation as claimed in claim 1, wherein: the manual control console (4) is located on one side of the front face of the base (1), and the manual control console (4) is connected with the electric control cabinet (5), the automatic welding machine control cabinet (6) and the mechanical arm controller (7) through data lines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121820153.2U CN215393304U (en) | 2021-08-05 | 2021-08-05 | Closed sow silo weldment work station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121820153.2U CN215393304U (en) | 2021-08-05 | 2021-08-05 | Closed sow silo weldment work station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215393304U true CN215393304U (en) | 2022-01-04 |
Family
ID=79657670
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121820153.2U Active CN215393304U (en) | 2021-08-05 | 2021-08-05 | Closed sow silo weldment work station |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215393304U (en) |
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2021
- 2021-08-05 CN CN202121820153.2U patent/CN215393304U/en active Active
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