CN207872623U - New energy battery cap full inspection machine - Google Patents
New energy battery cap full inspection machine Download PDFInfo
- Publication number
- CN207872623U CN207872623U CN201721873662.5U CN201721873662U CN207872623U CN 207872623 U CN207872623 U CN 207872623U CN 201721873662 U CN201721873662 U CN 201721873662U CN 207872623 U CN207872623 U CN 207872623U
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- CN
- China
- Prior art keywords
- light source
- new energy
- strut
- full inspection
- energy battery
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model is related to a kind of new energy battery cap full inspection machines,Including the vibrator feeder being sequentially arranged,Glass disk,Full inspection mechanism and screening rejecting mechanism,The full inspection mechanism includes block endoporus testing agency,The block endoporus testing agency includes that third adjusts strut,Third, which adjusts on strut to be located above glass disk, is provided with photomoduel,The lower section setting that third adjusts on strut positioned at glass disk helps sampling assemble,Described helps the underface that sampling assemble is located at photomoduel,Described helps the same multiple light sources that sampling assemble includes the multiple reflective mirrors being circular layout and is circular layout positioned at reflective mirror opposite,Multiple reflective mirrors are met at a bit with the one-to-one line of same multiple light sources,The minute surface of reflective mirror is tilted to be arranged towards photomoduel,Showing up for light source is beaten to the middle part of corresponding reflective mirror,Each mirror angle of reflective mirror is adjustable,Each of light source is shown up adjustable angle,It gets stuck positioned at the setting protection of the outside of reflective mirror and light source.
Description
Technical field
The utility model is related to new energy battery cap detection devices, and in particular to a kind of new energy battery cap full inspection
Machine.
Background technology
New energy battery cap is the parts on top above new energy battery, is the important composition portion in new energy battery
Point, the safety that new energy battery can be protected to use is protected when having anti-over-pressed, explosion-proof, anti-overflow, additives for overcharge protection, short circuit
The characteristics of shield.Specifically, using the new energy battery of different positive electrodes and electrolyte in overcharge with different characteristics
Temperature, voltage change curve, since new energy battery cap has overcharge protection, after overcharge reaches a certain level,
Charging will be forced to terminate.At this moment, if new energy internal temperature of battery has reached thermal runaway state, internal pressure continues to rise, newly
Energy battery block rupture pressure disc will be broken through, and new energy electricity intracisternal material is sprayed with high pressure gas.Inside new energy battery cap
With PTC protection elements, operation principle is when reaching certain temperature, and internal structure changes, and resistance significantly increases
Add, achieve the purpose that prevent battery discharge, in this way, new energy battery cap protects the work(of battery when having external short-circuit of battery
Energy.
New energy battery cap needs to carry out it whole body detection before assembly, including detection outer surface it is whether jagged,
Whether have foreign matter, whether detection outpacking rubber is complete, whether has whether scuffing, detection block electrode metal chip size position have partially
It is poor, whether jagged, detection block endoporus solder joint whether have rosin joint, whether burn-through etc..It is existing to be directed to new energy battery cover
The detection of cap hinders outpacking rubber since new energy battery cap outer surface is surrounded by outpacking rubber in order to avoid rubbing or rubbing,
Detection process should avoid new energy battery cap from being controlled by external force, but in order to reach detection result in detection process, it is existing
New energy battery cap full inspection machine be that the external force of adsorbing mechanism and rotating mechanism is coordinated to control to drive new energy battery cap
It is promoted and rotation reaches detection result, in this way, first, detection result is not high, second, new energy battery cap can be caused to examine
It is impaired during surveying, testing result is influenced, the accuracy of testing result is unable to ensure.
Invention content
The utility model aim is to provide a kind of new energy battery cap full inspection machine, simple in structure, solves in the prior art
The problem of, detection efficiency is high, and ensures the accuracy of testing result.
In order to achieve the goal above, the technical solution adopted in the utility model is：A kind of new energy battery cap full inspection machine,
Including the vibrator feeder being sequentially arranged, glass disk, full inspection mechanism and screening rejecting mechanism, it is located in vibration in glass disk
The next setting limit catch of glassware discharge end limits the next setting photoelectric detection switch of catch；
The full inspection mechanism is set to the bottom of photoelectric detection switch, and the full inspection mechanism includes the lid being sequentially arranged
Cap upper surface testing agency, block size detection mechanism, block endoporus testing agency, block lower surface testing agency, it is described
Block endoporus testing agency includes that third adjusts strut, and third, which adjusts on strut to be located above glass disk, is provided with phase unit
Part, the lower section setting that third adjusts on strut positioned at glass disk help sampling assemble, and described helps sampling assemble to be located at phase unit
The underface of part, described helps sampling assemble to include the multiple reflective mirrors being circular layout and be circular layout positioned at reflective mirror opposite
Same multiple light sources, multiple reflective mirrors are met at a bit with the one-to-one line of same multiple light sources, the mirror of reflective mirror
Face is tilted to be arranged towards photomoduel, and showing up for light source is beaten to the middle part of corresponding reflective mirror, each specular angle of reflective mirror
Spend adjustable, each of light source is shown up adjustable angle, is got stuck positioned at the setting protection of the outside of reflective mirror and light source；
The screening rejecting mechanism includes the appearance defective work flush trimmer being sequentially arranged, welding defective work rejecting
Device does not examine product flush trimmer and certified products flush trimmer, the appearance defective work flush trimmer, welding defective work flush trimmer, not
The feeding mouth of the muzzle for picking rifle of the inspection product flush trimmer and certified products flush trimmer respective expects pipe of face successively.
Further, the discharge end of the vibrator feeder is provided with spacing bayonet, and the spacing bayonet is located at glass
In the tangential direction of glass disk, and spacing bayonet is close to the disposed inboard of glass disk.
Preferably, the vibrator feeder is disc type vibrator feeder or straight-line oscillation loader.
It is further, described that help sampling assemble, photomoduel with respect to third to adjust strut upper and lower, left and right adjustable.
Further, the lid upper surface testing agency includes the first adjusting strut, is set on the first adjusting strut
It is equipped with annular light source and top-surface inspection, annular light source and top-surface inspection are respectively positioned on above glass disk, and ring
Shape light source is located at the underface of top-surface inspection, and the annular light source, top-surface inspection adjust branch with respect to first
Bar upper and lower, left and right are adjustable.
Further, the block size detection mechanism includes the second adjusting strut, is arranged on the second adjusting strut
There are rectangular light source and size detection camera, rectangular light source and size detection camera are respectively positioned on above glass disk, and rectangular light source
Positioned at the underface of size detection camera, the rectangular light source, size detection camera adjusted with respect to second strut it is upper and lower, it is left,
It is right adjustable.
Further, the block lower surface testing agency includes the 4th adjusting strut, is set on the 4th adjusting strut
It is equipped with secondary light source and lower surface detection camera, and secondary light source is located at the surface of lower surface detection camera, the auxiliary
Light source, lower surface detection camera are respectively positioned below glass disk, and the secondary light source, lower surface detection camera are adjusted with respect to the 4th
It is adjustable to save strut upper and lower, left and right.
Further, it is located at the outside setting limit partition board of certified products flush trimmer, limits and photoelectric alarm is set on partition board.
The utility model has technical effect that：Vibrator feeder vibration material delivering, by new energy battery cap to be detected
It is delivered in glass disk, new energy battery cap is operated successively to full inspection mechanism and screening with glass disk and picked in glass disk
At mechanism, the limit catch in glass disk plays the position-limiting action to the conveying in glass disk, avoids vibrator feeder
Feeding cunning throw away glass disk, new energy battery cap goes to the photoelectric detection switch of limiting block piece bottom with glass disk,
Photoelectric detection switch detects new energy battery cap and reckons by the piece that follow-up full inspection mechanism is detected new energy battery cap,
Wherein, lid upper surface testing agency is detected lid upper surface appearance, including detection upper surface it is whether defective, whether
It is jagged, whether have whether foreign matter, outpacking rubber complete, block size detection mechanism detects block electrode metal chip size position
Whether have a deviation, whether jagged, block endoporus testing agency detection block endoporus solder joint whether have rosin joint, whether burn-through, lid
Cap lower surface testing agency is detected block lower surface appearance, including detection lower surface it is whether defective, it is whether jagged,
Whether there are foreign matter, outpacking rubber whether complete.For upper surface testing agency, block size detection mechanism, the inspection of block lower surface
Survey mechanism the utility model coordinates the directly vertical capture of light source to detect by camera, and is directed to block endoporus testing agency, this reality
With novel using helping the reflective mirror of sampling assemble to coordinate photomoduel capture detection, without controlling block external force, but pass through
The lower section of new energy battery cap to be detected that the centre position of sampling assemble is placed in glass disk, this centre position will be helped
Namely multiple reflective mirrors and the one-to-one line of same multiple light sources meet at the intersection position of a bit, by light source from side
Face polishing, such light are reflected in by new energy battery cap endoporus on one-to-one reflective mirror minute surface, photomoduel again from
The imaging of light microscopic minute surface is negated above, that is, the situation of new energy battery cap endoporus is obtained, to detect new energy battery cap
The solder joint of endoporus whether occur rosin joint, whether burn-through the problems such as.Block after the detection of full inspection mechanism is rejected using screening
Appearance defective work flush trimmer that mechanism is sequentially arranged, welding defective work flush trimmer do not examine product flush trimmer and certified products are rejected
Device to appearance defective work, welding defective work, do not examine product, certified products and rejected successively.The utility model is simple in structure, inspection
Survey accuracy that is efficient, and ensureing testing result.
Description of the drawings
Fig. 1 is the three-dimensional structure diagram of the utility model；
Fig. 2 is the overlooking structure figure of Fig. 1；
Fig. 3 is the three-dimensional structure diagram of the block endoporus testing agency of the utility model；
Fig. 4 is the structure chart that removal protection is got stuck in Fig. 3.
Specific implementation mode
With reference to attached drawing, a kind of new energy battery cap full inspection machine, including the vibrator feeder 10 that is sequentially arranged, glass disk
20, full inspection mechanism 30 and screening rejecting mechanism 40 are located at the next setting limit of 10 discharge end of vibrator feeder in glass disk 20
Position catch 50, the next setting photoelectric detection switch 60 of limit catch 50；
The full inspection mechanism 30 is set to the bottom of photoelectric detection switch 60, and the full inspection mechanism 30 includes cloth successively
The lid upper surface testing agency 31 set, block size detection mechanism 32, block endoporus testing agency 33, the detection of block lower surface
Mechanism 34, the block endoporus testing agency 33 include that third adjusts strut, and third, which is adjusted, is located at glass disk 20 on strut
Top be provided with photomoduel, third, which is adjusted, to be located at the lower section setting of glass disk 20 and helps sampling assemble 331 on strut, described
The sampling assemble 331 that helps be located at the underface of photomoduel, it is described helps sampling assemble 331 include be circular layout it is multiple reflective
Mirror and the same multiple light sources being circular layout positioned at reflective mirror opposite, multiple reflective mirrors are a pair of with same multiple light sources one
The line answered is met at a bit, and the minute surface of reflective mirror is tilted to be arranged towards photomoduel, and the showing up of light source is beaten to corresponding reflective
Each mirror angle at the middle part of mirror, reflective mirror is adjustable, and each of light source is shown up adjustable angle, is located at the outer of reflective mirror and light source
Side setting protection is got stuck；
The screening rejecting mechanism 40 is picked including appearance defective work flush trimmer 41, the welding defective work being sequentially arranged
Except device 42, product flush trimmer 43 and certified products flush trimmer 44, the appearance defective work flush trimmer 41, welding defective work are not examined
Flush trimmer 42, the feeding mouth for not examining the muzzle for picking rifle of the product flush trimmer 43 and certified products flush trimmer 44 respective expects pipe of face successively.
New energy battery cap to be detected is delivered in glass disk 20, glass by 10 vibration material delivering of vibrator feeder
New energy battery cap is operated with glass disk 20 to full inspection mechanism 30 and screening rejecting mechanism 40 successively on disk 20, glass
Limit catch 50 on disk 20 plays the position-limiting action to the conveying in glass disk 20, avoids the feeding of vibrator feeder 10
Sliding to throw away glass disk 20, new energy battery cap goes to 50 the next photoelectric detection switch of limit catch with glass disk 20
60, photoelectric detection switch 60 detects new energy battery cap and reckons by the piece, follow-up full inspection mechanism 30 to new energy battery cap into
Row detection, wherein lid upper surface testing agency 31 is detected lid upper surface appearance, including whether detection upper surface has
Defect, it is whether jagged, whether have whether foreign matter, outpacking rubber complete, block size detection mechanism 32 detects block electrode gold
Belong to whether chip size position has deviation, whether jagged, block endoporus testing agency 33 detects whether block endoporus solder joint has void
Weldering, whether burn-through, block lower surface testing agency 34 is detected block lower surface appearance, including whether detection lower surface has
Defect, it is whether jagged, whether have foreign matter, outpacking rubber whether complete.For upper surface testing agency 31, block size detection
Mechanism 32,34 the utility model of block lower surface testing agency coordinate the directly vertical capture of light source to detect by camera, and are directed to
Block endoporus testing agency 33, the utility model is using the reflective mirror cooperation photomoduel capture detection for helping sampling assemble 331, nothing
Block external force need to be controlled, but it is to be detected new in glass disk 20 by the way that the centre position of sampling assemble 331 will be helped to be placed in
The lower section of energy battery block, this centre position i.e. multiple reflective mirrors are handed over the one-to-one line of same multiple light sources
In the intersection position of a bit, by light source from side polishing, such light is reflected in one by one by new energy battery cap endoporus
On corresponding reflective mirror minute surface, photomoduel negates the imaging of light microscopic minute surface from above again, that is, obtains in new energy battery cap
The situation in hole, the solder joint to detect new energy battery cap endoporus whether occur rosin joint, whether burn-through the problems such as.By full inspection
Mechanism 30 detect after block using screening rejecting mechanism 40 be sequentially arranged appearance defective work flush trimmer 41, welding do not conform to
Lattice product flush trimmer 42, do not examine product flush trimmer 43 and certified products flush trimmer 44 to appearance defective work, welding defective work, do not examine
Product, certified products are rejected successively.The utility model is simple in structure, and detection efficiency is high, and ensures the accuracy of testing result.
Further, the discharge end of the vibrator feeder 10 is provided with spacing bayonet 11, the spacing bayonet 11
In the tangential direction of glass disk 20, and spacing bayonet 11 is close to the disposed inboard of glass disk 20.
The spacing bayonet 11 being arranged by the discharge end of vibrator feeder 10 limits the feeding of glass disk 20 in advance,
New energy battery cap drops down onto more steady in glass disk 20 in this way, and then ensures follow-up limit, detection and reject process
It is steady to carry out.
Preferably, the vibrator feeder 10 is disc type vibrator feeder or straight-line oscillation loader.And use
Disc type vibrator feeder or straight-line oscillation loader are fed for electric and magnetic oscillation, have used the resonance principle of mechanical oscillation, double matter
Body works under low critical Near resonance oscillating state, and consumption electric energy is few.Especially, using straight-line oscillation loader, conveying is more efficient.
It is further, described that help sampling assemble 331, photomoduel with respect to third to adjust strut upper and lower, left and right adjustable.
Further, the lid upper surface testing agency 31 includes the first adjusting strut, and first is adjusted on strut
It is provided with annular light source and top-surface inspection, annular light source and top-surface inspection are respectively positioned on 20 top of glass disk,
And annular light source is located at the underface of top-surface inspection, the annular light source, top-surface inspection are adjusted with respect to first
It is adjustable to save strut upper and lower, left and right.
Further, the block size detection mechanism 32 includes the second adjusting strut, is set on the second adjusting strut
It is equipped with rectangular light source and size detection camera, rectangular light source and size detection camera are respectively positioned on 20 top of glass disk, and rectangular
Light source is located at the underface of size detection camera, the rectangular light source, size detection camera adjust with respect to second on strut,
Under, it is left and right adjustable.
Further, the block lower surface testing agency 34 includes the 4th adjusting strut, and the 4th is adjusted on strut
It is provided with secondary light source and lower surface detection camera, and secondary light source is located at the surface of lower surface detection camera, described is auxiliary
Light source, lower surface detection camera is helped to be respectively positioned on the lower section of glass disk 20, the secondary light source, lower surface detection camera are with respect to the
Four adjusting strut upper and lower, left and right are adjustable.
In this way, the photomoduel of block endoporus testing agency 33, helping reflective mirror on sampling assemble 311 and light source with respect to
Three adjust the removable adjustment of strut, and the annular light source and top-surface inspection of lid upper surface testing agency 31 are adjusted with respect to first
The removable adjustment of strut is saved, the rectangular light source and size detection camera of block size detection mechanism 32 adjust strut with respect to second can
Mobile adjustment, the secondary light source of cap lower surface testing agency 34 and lower surface detection camera are removable with respect to the 4th adjusting strut to be adjusted
It is whole, ensure the accurate adjustment of 30 position of full inspection mechanism.
Further, it is located at the outside setting limit partition board 441 of certified products flush trimmer 44, limits and light is set on partition board 441
Electric alarms based on pattern recognition.The limit partition board 441 of setting plays leakproof to block, alarm function.
Claims (8)
1. a kind of new energy battery cap full inspection machine, including the vibrator feeder (10) that is sequentially arranged, glass disk (20), full inspection
Mechanism (30) and screening rejecting mechanism (40), it is characterised in that：It is located at vibrator feeder (10) discharge end in glass disk (20)
The next setting limit catch (50), the next setting photoelectric detection switch (60) of limit catch (50)；
The full inspection mechanism (30) is set to the bottom of photoelectric detection switch (60), and the full inspection mechanism (30) includes successively
Under the lid upper surface testing agency (31) of arrangement, block size detection mechanism (32), block endoporus testing agency (33), block
Surface testing mechanism (34), the block endoporus testing agency (33) include that third adjusts strut, and it is upper that third adjusts strut
Photomoduel is provided with above glass disk (20), the lower section setting that third adjusts on strut positioned at glass disk (20) helps
Sampling assemble (331), described helps the underface that sampling assemble (331) is located at photomoduel, and described helps sampling assemble (331)
Including the multiple reflective mirrors being circular layout and the same multiple light sources being circular layout positioned at reflective mirror opposite, described is multiple reflective
Mirror is met at a bit with the one-to-one line of same multiple light sources, and the minute surface of reflective mirror is tilted to be arranged towards photomoduel, light source
Show up beat to the middle part of corresponding reflective mirror, each mirror angle of reflective mirror is adjustable, and each of light source shows up angle can
It adjusts, gets stuck positioned at the setting protection of the outside of reflective mirror and light source；
The screening rejecting mechanism (40) include the appearance defective work flush trimmer (41) being sequentially arranged, welding defective work pick
Except device (42), product flush trimmer (43) and certified products flush trimmer (44), the appearance defective work flush trimmer (41), welding are not examined
Defective work flush trimmer (42), not examining the muzzle for picking rifle of product flush trimmer (43) and certified products flush trimmer (44), face is respectively successively
The feeding mouth of expects pipe.
2. new energy battery cap full inspection machine according to claim 1, it is characterised in that：The vibrator feeder (10)
Discharge end be provided with spacing bayonet (11), the spacing bayonet (11) is located in the tangential direction of glass disk (20), and
Disposed inboard of the spacing bayonet (11) close to glass disk (20).
3. new energy battery cap full inspection machine according to claim 1, it is characterised in that：The vibrator feeder (10)
For disc type vibrator feeder or straight-line oscillation loader.
4. new energy battery cap full inspection machine according to claim 1, it is characterised in that：Described helps sampling assemble
(331), photomoduel is adjustable with respect to third adjusting strut upper and lower, left and right.
5. new energy battery cap full inspection machine according to claim 1 or 2 or 3 or 4, it is characterised in that：The block
Upper surface testing agency (31) includes the first adjusting strut, and annular light source and upper surface detection phase are provided on the first adjusting strut
Machine, annular light source and top-surface inspection are respectively positioned on above glass disk (20), and annular light source is located at upper surface detection phase
The underface of machine, it is adjustable that the annular light source, top-surface inspection adjust strut upper and lower, left and right with respect to first.
6. new energy battery cap full inspection machine according to claim 1 or 2 or 3 or 4, it is characterised in that：The block
Size detection mechanism (32) includes the second adjusting strut, and rectangular light source and size detection camera are provided on the second adjusting strut,
Rectangular light source and size detection camera are respectively positioned on above glass disk (20), and rectangular light source be located at size detection camera just under
Side, it is adjustable that the rectangular light source, size detection camera adjust strut upper and lower, left and right with respect to second.
7. new energy battery cap full inspection machine according to claim 1 or 2 or 3 or 4, it is characterised in that：The block
Lower surface testing agency (34) includes the 4th adjusting strut, and secondary light source and lower surface detection phase are provided on the 4th adjusting strut
Machine, and secondary light source is located at the surface of lower surface detection camera, the secondary light source, lower surface detection camera are respectively positioned on glass
Below glass disk (20), the secondary light source, lower surface detection camera are adjustable with respect to the 4th adjusting strut upper and lower, left and right.
8. new energy battery cap full inspection machine according to claim 1, it is characterised in that：Positioned at certified products flush trimmer (44)
Outside setting limit partition board (441), photoelectric alarm is set in limit partition board (441).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721873662.5U CN207872623U (en) | 2017-12-27 | 2017-12-27 | New energy battery cap full inspection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721873662.5U CN207872623U (en) | 2017-12-27 | 2017-12-27 | New energy battery cap full inspection machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207872623U true CN207872623U (en) | 2018-09-18 |
Family
ID=63504017
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721873662.5U Expired - Fee Related CN207872623U (en) | 2017-12-27 | 2017-12-27 | New energy battery cap full inspection machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207872623U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108097598A (en) * | 2017-12-27 | 2018-06-01 | 合肥市雅视智能科技有限公司 | New energy battery cap full inspection machine |
| CN112157002A (en) * | 2020-08-25 | 2021-01-01 | 视拓(苏州)工业自动化有限公司 | Disc visual detection mechanism |
| CN115629081A (en) * | 2022-12-20 | 2023-01-20 | 菲特（天津）检测技术有限公司 | Electrode cap detects machine based on machine vision |
-
2017
- 2017-12-27 CN CN201721873662.5U patent/CN207872623U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108097598A (en) * | 2017-12-27 | 2018-06-01 | 合肥市雅视智能科技有限公司 | New energy battery cap full inspection machine |
| CN108097598B (en) * | 2017-12-27 | 2024-02-27 | 南京瑞邦电池有限公司 | New energy battery cap full inspection machine |
| CN112157002A (en) * | 2020-08-25 | 2021-01-01 | 视拓(苏州)工业自动化有限公司 | Disc visual detection mechanism |
| CN115629081A (en) * | 2022-12-20 | 2023-01-20 | 菲特（天津）检测技术有限公司 | Electrode cap detects machine based on machine vision |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180918 Termination date: 20201227 |
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| CF01 | Termination of patent right due to non-payment of annual fee |