CN207861203U - Fruit case automatic transferring - Google Patents

Abstract

One seed pod case automatic transferring is provided, manufactured box chassis is welded including integral type, it is parallel with box chassis to be equipped with a pair of parallel bracket, bracket lower end is linked together by vertical intermediate support and the weldering of box chassis, it is connected as one by horizontal horizontal intermediate support reinforcement between each pair of vertical intermediate support, bracket both ends are installed by inner-drive motorized pulleys, several upper supporting rollers are installed in the middle part of bracket, axle center spacing between upper supporting roller and roller is 120 210mm, axle center spacing between upper supporting roller is 200 250mm, the bandwidth of conveyer belt is 0.5 0.6m, fed distance is 11.5 12m, belt speed is 0.55 0.8m/s, electric-controlled box is electrically connected by conducting wire and roller.The manufacture economic cost of the utility model is far smaller than the acquisition cost of fork truck, spending is saved for orchard worker, compared with for the transfer device of other any structures and with use characteristic highly efficient, conveniently and flexibly, more universality and application value realistic.

Description

Fruit case automatic transferring

Technical field

The utility model category facilitates the automated assembly technology field for transporting fruit case between freezer and transport vehicle, specifically It is related to a seed pod case automatic transferring.

Background technology

It is transported to before various regions currently, fruit is transported to transport vehicle from freezer, it by artificial one case one case will from freezer The fruit case that prestores first is carried out one case by one case, is then lifted to transport vehicle from freezer by two people to another case one case, finally again After catching fruit case by the people on transport vehicle carriage plate that stands, then sequentially heap base can complete entirely to transport in vehicle frame plate platform Journey.But for the transhipment amount of 100,000 jin of fruits, carrying fruit case process original so is not only taken a lot of work but also time-consuming, expense Power, therefore in order to save man power and material, some orchard workers select purchase fork truck or purchase tablet four-wheeled hand truck to assist to transport Work.But either still there is such-and-such deficiency in fork truck or four-wheeled hand truck.If being turned using four-wheeled hand truck Fortune, although compared with fork truck economy, does not have vertical enhanced feature, is only capable of solving fruit case from freezer to the province between transport vehicle Power transports problem, cannot be satisfied the laborsaving promotion demand of the fruit case that can realize vertical lifting fruit case to higher position.If selection purchase It sets fork truck and solves above-mentioned problem, although solving the problems, such as transhipment and vertical lifting fruit case, the purchase of fork truck to a certain extent Set with high costs, universality and generalization are restricted, even if there is the expense of enough economic cost burden fork trucks, but pitch Vehicle and non-professional lifting tool, therefore the highest size for being lifted fruit case has limit, therefore when the fruit case in ride plate or freezer Base is dumped to after certain altitude, can not the side's of continuing up heap build, therefore cause top in the large cold storage of 10-13m high always pre- The space for having stayed 1.5-3 meters is a kind of huge waste for the day high refrigeration house storage cost of power consumption.As it can be seen that such as Fruit can solve efficient, laborsaving transhipment and promotion problem of the fruit case from freezer to lorry, and can be with lower economic input The heap of fruit case is built or the height of lorry ride plate momentarily adjusts transfer device from shipment point to the laborsaving fortune of the through formula of transhipment purpose Defeated, best scheme of can yet be regarded as now is directed to the demand and proposes following scheme.

Utility model content

The technical issues of the utility model solves：A seed pod case automatic transferring is provided, with lower economic input, solution Certainly efficient, laborsaving transhipment and promotion problem of the fruit case from freezer to lorry, and can be as fruit case is in more than ten meters of high freezers Heap is built or the height of lorry ride plate momentarily adjusts transfer device from shipment point to the laborsaving fortune of through formula of transhipment destination It is defeated, it completes the point-to-point type fruit case above freezer or above lorry etc. at higher spatials position and stacks demand and supply.

The technical solution adopted in the utility model：Fruit case automatic transferring, including rack, are installed on the rolling at rack both ends Cylinder is adapted to the cycloconveyor belt of installation, the upper supporting roller being located in the middle part of conveyer belt annulus, the electricity electrically connected with roller with roller tensioning Box is controlled, the rack constitutes tower structure by box chassis, bracket and intermediate support, and wherein box chassis, which will be used, to incite somebody to action this Fruit case automatic transferring overally supports and is set up in the welding of the angle steel integral type between transport vehicle and freezer and is made, with the side Frame chassis it is parallel and it is isometric along its length be respectively equipped with a pair of parallel bracket, above-mentioned bracket lower end pass through it is several Even distribution and vertical intermediate support are welded with box chassis to be linked together, by several between each pair of opposite intermediate support Horizontal horizontal intermediate support reinforcement is connected as one, and the intermediate support top for being located at bracket length direction both ends is distinguished Support installation roller, the roller are that motor and deceleration mechanism are seal-installed on the inner-drive motorized pulleys in cylinder, It is concordant with the roller upper surface, and the frame body in the middle part of bracket is equidistantly uniformly distributed several use of installation along its length It is 120-210mm close to the axle center spacing between the upper supporting roller and roller of head pulley, respectively in the upper supporting roller of carrying transhipment fruit case Axle center spacing between a upper supporting roller is 200-250mm, and the bandwidth of the conveyer belt is 0.5-0.6m, fed distance 11.5- 12m, belt speed 0.55-0.8m/s, the electric-controlled box is by can control the conducting wire of roller start and stop to be electrically connected with roller.

Preferably, for realize motorized pulleys it is compact-sized, it is small, light-weight, be easily installed, meet transportation demand and fortune With more popular multiple use demand, the roller is the TDY type oil injection types being adapted with conveyer belt belt length, bandwidth, belt speed Motorized pulleys.

Wherein, it is the construction simplicity and economy of guarantee belt transfer device, the conveyer belt is nylon or polyester sail Cloth conveyer belt, conveying inclination angle is within the scope of 13-23 °.

Wherein, to ensure that upper supporting roller and the belt speed of belt transfer device are adapted, a diameter of 55- of the upper supporting roller 85mm。

The utility model compared with prior art the advantages of：

1, it for compared with fork truck transfer car(buggy), is not limited by the transport of fork truck limit level, it can be by constantly padded in bottom end Mode, which is taken, sets the utility model so that the utility model can be at any time with the raising of heap base fruit case height in more than ten meters of high freezers Or reduction adjusts entire transfer device and takes the inclination angle set in time, therefore heap can build to the maximum extent and make full use of large cold storage Reservoir volume can have more 3-9 layers, average heap is built total high reachable through practice compared with the fruit basket number of plies for building 265mm high using fork truck heap As many as 14 layers, therefore the storage use demand of freezer can be given full play to；

2, the utility model is the lace conveying device driven by motorized pulleys that structure is more simplified after improving, due to saving The supporting support of common belt transport unit both ends bottom, the add-on assembles such as traveling wheel, and rack has been gone to use special construction, Therefore can meet horizontally or diagonally arbitrary certain angle it is various in the case of be adjusted and take the fruit case set and transport use demand automatically, Since conveying inclination angle can be adjusted on demand at any time, use is more flexible and changeable, and more other profession transfer devices more on demand may be used Tonality, universality and practicability, the kinds of goods that can be also applied between other freight houses and truck transport use automatically；

3, the belt transfer device overall structure is small compared with fork truck transloading equipment investment cost, and apparatus structure is simple, is easy to real It is existing, economy and practicability are had both, therefore be more suitable for popularizing；

4, for the transfer devices such as fork truck that relatively must constantly move back and forth between two points, it can be achieved that such as from freezer to Point-to-point unidirectional, continuity, the efficiently and directionally transport of transport vehicle, therefore substantially increase the transport vehicle that fruit is transported to from freezer Transfer efficiency, transport 100,000 jin of fruits and save at least one times of times.

Description of the drawings

Fig. 1 is the structural front view of the utility model；

Fig. 2 is the right side structural representation of the utility model；

Fig. 3 is the structural front view of the utility model rack；

Fig. 4 is the structural schematic diagram of the utility model transmission mechanism；

Fig. 5 is the roller frame front view of the utility model；

Fig. 6 is the upper supporting roller structural front view of the utility model；

Fig. 7 is the use state diagram that the utility model transports fruit case from freezer to transport vehicle；

Fig. 8 is the use state diagram that the utility model transports fruit case from transport vehicle to freezer.

Specific implementation mode

1-8 describes a kind of embodiment of the utility model below in conjunction with the accompanying drawings.

The utility model is with most commonly seen length × width × height size for 485 × 355 × 265mm or 540 × 300 × 360 Plastics Turnround basket fill the average weight after one case Kiwi berry and design.

Fruit case automatic transferring, including rack 1 are installed on the roller 2 at 1 both ends of rack, and peace is adapted to the tensioning of roller 2 The cycloconveyor belt 3 of dress, the upper supporting roller 4 being located in the middle part of 3 annulus of conveyer belt, the electric-controlled box electrically connected with the driving mechanism of roller 2 5, (as shown in Figure 1, Figure 3) described rack 1 constitutes frame-type knot by box chassis 101, bracket 102 and intermediate support 103 Structure, wherein box chassis 101 by this fruit case automatic transferring with can overally support and be set up between transport vehicle 6 and freezer 7 The welding of angle steel integral type be made, select angle steel, while having structural soundness, have compared with pipe or square steel and mitigate gross weight, And facilitate raising to be taken on platform and set the utility model, it improves the utility model and integrally takes the purpose for postponing stability.In addition, with The box chassis 101 is parallel and isometric is along its length respectively equipped with a pair of parallel bracket 102, the bracket 102 transmission mechanism for installing fruit case automatic transferring, it is preferable that the high channel steel of structural strength of the bracket 102, Angle steel or steel plate are made.102 lower end of above-mentioned bracket is uniformly distributed and vertical intermediate support 103 and box bottom by several The weldering of disk 101 is linked together, wherein the vertical intermediate support 103 is made of steel pipe or steel plate, in addition, to increase rack 1 Whole structural strength passes through the horizontal reinforcement of intermediate support 103 of several level between each pair of opposite intermediate support 103 It is connected as one (as shown in Figure 2), it is preferable that the horizontal intermediate support 103 of several levels is made of steel pipe.

It is (as Figure 1 and Figure 4) to be located at pop-up to install the transmission mechanism of fruit case automatic transferring in existing rack 1 103 upper support of intermediate support at 102 length direction both ends of frame installs the roller 2, and the roller 2 is by motor and to subtract Fast mechanism is seal-installed on the inner-drive motorized pulleys in cylinder, using inner-drive motorized pulleys, has compact-sized, volume Characteristic that is small, light-weight, being easily installed.It is concordant with 2 upper surface of the roller, and positioned at the frame body at 102 middle part of bracket along it Length direction, which is equidistantly uniformly distributed, installs several upper supporting rollers 4 for carrying transhipment fruit case.

The utility model can save the redundancy groups such as backhaul snub pulley due to being used to transport state's basket, fruit case or fruit basket Part, it is real by controlling the distance between axles parameter information between the distance between axles close to the upper supporting roller 4 of roller 2, and control upper supporting roller 4 The design requirement of existing device overall structure summary and miniaturization, and meet the use of fruit case automatic transferring to the maximum extent Performance requirement, construction simplicity and Miniaturization Design are adapted.In addition, to realize guiding role and Zhi Chengzuo by upper supporting roller 4 With being 120-210mm close to the axle center spacing between the upper supporting roller 4 and head pulley 2 of head pulley 2, and to ensure each two Adjacent upper supporting roller 4 can realize some fruit case that supporting role, the axle center spacing between each upper supporting roller 4 are 200- 250mm, to meet the transhipment demand of fruit case point-to-point type, the bandwidth of the conveyer belt 3 is 0.5-0.6m, and fed distance is 11.5-12m, belt speed 0.55-0.8m/s, the electric-controlled box 5 is by can control the conducting wire of 2 start and stop of roller to be electrically connected with roller 2.

The roller 2 is the TDY type oil-cooling electric roll adaptable with 3 belt length of conveyer belt, bandwidth, belt speed (such as Fig. 5 institutes Show), weight is in 130-140kg.It is compact-sized that the type selecting meets motorized pulleys, small, light-weight, be easily installed, and meets fortune The defeated use demand for using popularization.Motorized pulleys shaft power calculates, and is calculated according to the formula of bandwidth >=400mm, and formula is： P_A=0.36 (40+ L) × (B-300) × V/10000+ (40+L) Q/10000 ± 0.00273Q × H.In formula, P_AFor motorized pulleys Shaft power, L be motorized pulleys and the first upper supporting roller 4 centre-to-centre spacing, B be conveyer belt bandwidth, H is maximum lifting height, V For the linear velocity of motorized pulleys, Q is the conveying weight of conveyer belt (Q values design manual related with belt speed, bandwidth can be looked into).± be " ﹢ " is delivered up, and "-" conveys downwards.The P that will be calculated_AValue substitutes into motorized pulleys motor power (output) and calculates P=P_A/ 87% (plain drum)；Or P=P_A/ 89% (glue surface drum) obtains motorized pulleys motor power (output) value, suitable electronic to select Roller.

In addition, if motorized pulleys need continuous work 8 hours or more daily, to ensure effective transmission of its built-in motor Rate, motor power (output) need to improve a gear, if the encapsulated processing of cylinder surface, the motor power (output) of motorized pulleys also needs raising one Gear.Roller 2 and upper supporting roller 4 carry out the abrasionproof design of rounding angle burr, it is therefore intended that increase the friction between conveyer belt 3 Power is effectively improved operation conditions, to prevent from skidding, makes between roller 2 and conveyer belt 3 and upper supporting roller 4 and conveyer belt 3 always It operates synchronously, to ensure the efficient of conveying device, big load operating.

Wherein, the conveyer belt 3 is nylon or polyester canvas apron, and conveying inclination angle is in control in 13-23 ° of range It is interior.The angular range has the simplification feature of small-sized transport conveyor constructions, and meets it and transport the use demand of fruit case, and energy While ensuring that material dead weight is more than conveyer belt frictional force, compared with other types conveyer belt there is economic, anti-this to draw wear strength High characteristic.

Wherein, a diameter of 55-85mm of the upper supporting roller 4.And 4 diameter of upper supporting roller and 4 bandwidth of conveyer belt and belt speed Relationship meets《GB/T9902-1991 carrier roller of belt conveyer basic parameter and size》Regulation.For have both structure simplification, Economy and durability, between the roller seat nose circle face and 4 nose circle face of upper supporting roller and 102 frame body of bracket of the upper supporting roller 4 Axial gap be 8-15mm.

For the utility model is compared with fork truck transfer car(buggy), do not limited by the transport of fork truck limit level, can by bottom end not Padded mode of breaking, which is taken, sets the utility model, the padded holder 8 (as shown in Figure 8) of setting such as in freezer 7, then by this practicality It is novel take set on 6 vehicle frame plate platform of 8 platform of padded holder and transport vehicle after begin to use.As it can be seen that the utility model can be at any time With in more than ten meters high of freezers 7, heap builds being raised and lowered for fruit case height and adjusts entire transfer device in time and take the inclination angle set (the padded height for such as changing padded holder 8 can be realized, and padded holder 8 also can be used the wooden case of other height, yoke to substitute), because This can build and make full use of large cold storage reservoir volume by heap to the maximum extent, through practice, build 265mm's high compared with using fork truck heap The fruit basket number of plies can have more 3-9 layers, and average heap builds total height up to as many as 14 layers, therefore can give full play to the storage use demand of freezer； In addition, the utility model is the lace conveying device driven by motorized pulleys that structure is more simplified after improving, due to eliminating The supporting support of common belt transport unit both ends bottom, the add-on assembles such as traveling wheel, rack use special construction, therefore can Satisfaction it is horizontal or be tilted a certain angle on demand it is various in the case of take the fruit case set and transport demand automatically, destination shipping height Adjustability keeps its occupation mode more flexible and changeable, and more other profession transfer devices have more practicability, can also be applied to it Kinds of goods between its freight house and truck transport use automatically；The manufacture economic cost of the device is far smaller than purchasing into for fork truck This, saves spending, and have use characteristic more highly efficient than fork truck, conveniently and flexibly, therefore be more suitable for for orchard worker It popularizes；For the transfer devices such as the fork truck that relatively must constantly move back and forth between two points, it can be achieved that such as from freezer 7 To point-to-point unidirectional, continuity, the efficiently and directionally transport between transport vehicle 6, therefore the transfer efficiency of fruit is substantially increased, turned It transports 100,000 jin of fruits and saves at least one times of time.

Above-described embodiment, the only preferred embodiment of the utility model are not used for limiting the utility model practical range, Therefore all equivalence changes done with content described in the utility model claims, the utility model claims model should all be included in Within enclosing.

Claims (4)

1. fruit case automatic transferring, including rack (1) are installed on the roller (2) at rack (1) both ends, suitable with roller (2) tensioning Cycloconveyor belt (3) with installation, the upper supporting roller (4) being located in the middle part of conveyer belt (3) annulus, electrically connects automatically controlled with roller (2) Box (5), it is characterised in that：The rack (1) is made of box chassis (101), bracket (102) and intermediate support (103) Tower structure, wherein box chassis (101) by this fruit case automatic transferring with can overally support and be set up in transport vehicle (6) Angle steel integral type welding between freezer (7) is made, parallel with box chassis (101) and isometric point along its length Bracket (102) that She You be not a pair of parallel, above-mentioned bracket (102) lower end are uniformly distributed and vertical intermediate are propped up by several Support member (103) is linked together with box chassis (101) weldering, passes through several levels between each pair of opposite intermediate support (103) Horizontal intermediate support (103) reinforcement is connected as one, and is located at the intermediate support at bracket (102) length direction both ends (103) it is to be seal-installed on motor and deceleration mechanism that top supports the installation roller (2), the roller (2) respectively Inner-drive motorized pulleys in cylinder, it is concordant with the roller (2) upper surface, and the frame body edge in the middle part of bracket (102) Its length direction, which is equidistantly uniformly distributed, installs several upper supporting rollers (4) for carrying transhipment fruit case, close to the upper of head pulley (2) Axle center spacing between carrying roller (4) and roller (2) is 120-210mm, and the axle center spacing between each upper supporting roller (4) is 200- 250mm, the bandwidth of the conveyer belt (3) are 0.5-0.6m, fed distance 11.5-12m, belt speed 0.55-0.8m/s, described Electric-controlled box (5) is by can control the conducting wire of roller (2) start and stop to be electrically connected with roller (2).

2. fruit case automatic transferring according to claim 1, it is characterised in that：The roller (2) be and conveyer belt (3) The adaptable TDY type oil-cooling electric rolls of belt length, bandwidth, belt speed.

3. fruit case automatic transferring according to claim 1, it is characterised in that：The conveyer belt (3) is nylon or gathers Ester canvas apron, conveying inclination angle is within the scope of 13-23 °.

4. fruit case automatic transferring according to claim 1, it is characterised in that：A diameter of 55- of the upper supporting roller (4) 85mm。