CN207853832U - A kind of roof type photovoltaic battery panel assembly system - Google Patents
A kind of roof type photovoltaic battery panel assembly system Download PDFInfo
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- CN207853832U CN207853832U CN201820326980.8U CN201820326980U CN207853832U CN 207853832 U CN207853832 U CN 207853832U CN 201820326980 U CN201820326980 U CN 201820326980U CN 207853832 U CN207853832 U CN 207853832U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/20—Solar thermal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/47—Mountings or tracking
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Photovoltaic Devices (AREA)
Abstract
本实用新型公开了一种屋顶式光伏电池板装配系统,由多个工字型框架、边界半开口框架拼接而成,框架内包含了相同的模块;在工字型主轴处设有小孔,通过螺钉使另一块与之垂直的工字型结构螺纹孔与之连接,除去边界的半开口框架,每个安装光伏电池板框架外的另一侧均有凹槽环绕。本实用新型具有成本低廉,易于维护,受力强度高、连接紧密等优点,适合推广应用。
The utility model discloses a roof-type photovoltaic battery panel assembly system, which is formed by splicing a plurality of I-shaped frames and border semi-open frames. The other vertical I-shaped structural threaded hole is connected with it by screws, and the semi-open frame of the border is removed, and the other side of each photovoltaic panel frame is surrounded by grooves. The utility model has the advantages of low cost, easy maintenance, high stress strength, tight connection, etc., and is suitable for popularization and application.
Description
技术领域technical field
本实用新型属于太阳能光伏电池配件技术领域,具体地说,涉及一种屋顶式光伏电池板装配系统。The utility model belongs to the technical field of solar photovoltaic battery accessories, in particular relates to a roof-type photovoltaic battery panel assembly system.
背景技术Background technique
在人类追逐探索新能源的大前提下,光能作为21世纪最为常用的新能源,其技术和应用范围正在逐渐提升,渐渐融入到人们的生活中。Under the premise of human beings chasing and exploring new energy sources, light energy, as the most commonly used new energy source in the 21st century, is gradually improving its technology and application range, and gradually integrating into people's lives.
为了进一步提升光能在各方面的利用率,优化群众生活,现提出一种方案将太阳能光伏电池板直接用于建设厂房、住宅及公共建筑,替代屋顶,不仅有效地利用了屋顶面积进行发电,而且可减少业主电费支出,实现能源高效利用。In order to further improve the utilization rate of light energy in all aspects and optimize people's lives, a plan is proposed to use solar photovoltaic panels directly in the construction of factories, residences and public buildings to replace the roof, which not only effectively uses the roof area for power generation, Moreover, it can reduce the owner's electricity expenses and realize efficient use of energy.
现有光伏屋顶采用传统支架结构进行连接(如玻璃嵌入式),安装于平面屋顶的光伏支架上,技术工艺和成本要求较高。不仅需要屋顶为平面,而且还存在墙遮挡影响发电功率,光伏支架本体的重量也增加了屋顶的承重要求。Existing photovoltaic roofs are connected by traditional bracket structures (such as glass embedded), and installed on photovoltaic brackets on flat roofs, which require high technical process and cost. Not only does the roof need to be flat, but there is also a wall blocking that affects the power generation, and the weight of the photovoltaic support body also increases the load-bearing requirements of the roof.
实用新型内容Utility model content
本实用新型的目的在于提供一种屋顶式光伏电池板装配系统。该产品可以解决光伏电池板装配施工时间长、工程量大、装配不便以及受力等问题。The purpose of the utility model is to provide a roof-type photovoltaic panel assembly system. This product can solve the problems of long construction time, large engineering volume, inconvenient assembly and stress of photovoltaic panel assembly.
其具体技术方案为:Its specific technical plan is:
一种屋顶式光伏电池板装配系统,由多个内部工字型框架,边界半开口框架拼接而成,框架内包含了结构大致相同的模块;A roof-mounted photovoltaic panel assembly system, which is composed of multiple internal I-shaped frames and border semi-open frames spliced together, and the frames contain modules with roughly the same structure;
选择即将装配的区域面上的长边为主轴,主轴长度与区域长边长度相同。在工字型主轴侧面开孔,小孔处凹槽大小近似与螺帽匹配(如图2),从中穿过螺钉使之与另一块与之垂直的工字型结构、具有螺纹孔的辅轴(如图3),使螺钉穿过主轴小孔后固定在螺纹孔内,实现与主轴的固定连接。除去边界的半开口框架(如图5),每个安装光伏电池板的框架模块,包括主轴和辅轴均为两侧开口。Select the long side on the surface of the area to be assembled as the main axis, and the length of the main axis is the same as the length of the long side of the area. Make a hole on the side of the I-shaped main shaft, the size of the groove at the small hole is approximately matched with the nut (as shown in Figure 2), and pass the screw through it to make it perpendicular to another I-shaped structure with a threaded hole Auxiliary shaft (as shown in Figure 3), the screw is fixed in the threaded hole after passing through the small hole of the main shaft, so as to realize the fixed connection with the main shaft. Except for the semi-open frame at the border (as shown in Figure 5), each frame module for installing photovoltaic panels, including the main shaft and the auxiliary shaft, is open on both sides.
进一步,光伏电池板与框架之间采用推拉的方式进行拼接,框架前后沟槽咬合,辅轴与电池板贴合的沟槽区域中间空心间距长度贴合电池板厚度2mm,贴合部分宽度满足电池板边缘塑胶宽度2-5cm(如图4)。Furthermore, the photovoltaic panel and the frame are spliced in a push-pull manner. The front and rear grooves of the frame are engaged. The width of the plastic on the edge of the board is 2-5cm (as shown in Figure 4).
进一步,为保证主轴与辅轴固定时,二者的不会因沟槽尺寸出现无法连接的问题,主轴沟槽间距大于辅轴沟槽间距,余量为一侧两沟槽边界的金属厚度,使主轴辅轴良好契合。但是因此主轴沟槽间距会大于电池板厚度而出现松动,于是对主轴与电池板连接处等间距加上密封塑胶条堵塞空隙。Further, in order to ensure that when the main shaft and the auxiliary shaft are fixed, the two will not be unable to connect due to the groove size, the groove spacing of the main shaft is greater than the groove spacing of the auxiliary shaft, and the margin is the metal thickness of the two groove boundaries on one side. Make the primary and secondary axes fit well. However, the distance between the grooves of the main shaft will be greater than the thickness of the battery board, resulting in loosening. Therefore, a sealing plastic strip is added to the joint between the main shaft and the battery board at equal intervals to block the gap.
进一步,在凹槽边界设有防水层(如图5)。Further, a waterproof layer is provided on the boundary of the groove (as shown in FIG. 5 ).
与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型将太阳能光伏电池和装配系统胶装连接为一体。安装简单,单人即可进行太阳能电池板的拼接作业,施工简单方便,可大大提高装配速度。拼接完成后可以在电池板与框架接缝处插入密封条进行防水防尘,最后在拼接交叉部位安装螺栓紧固。当其中某块光伏电池板损坏需更换时,仅需抽拉出损坏列后进行更换。整套装配系统仅需开一套模具即可批量化生产,具有成本低廉,易于维护,受力强度高、连接紧密等优点。The utility model glues and connects the solar photovoltaic cell and the assembly system into one. The installation is simple, and a single person can carry out the splicing operation of the solar panel. The construction is simple and convenient, and the assembly speed can be greatly improved. After the splicing is completed, a sealing strip can be inserted at the seam between the battery board and the frame for waterproof and dustproof, and finally bolts are installed at the splicing intersection for fastening. When one of the photovoltaic panels is damaged and needs to be replaced, it is only necessary to pull out the damaged column and replace it. The entire assembly system can be produced in batches only by opening a set of molds, which has the advantages of low cost, easy maintenance, high stress strength, and tight connection.
附图说明Description of drawings
图1为本实用新型屋顶式光伏电池板装配后系统的结构示意图,其中,①表示主轴,②表示辅轴,③表示主辅轴间的连接螺钉,④表示列与列之间的错开距离;Fig. 1 is a structural schematic diagram of the system after assembly of the roof-type photovoltaic panel of the present invention, wherein, ① represents the main shaft, ② represents the auxiliary shaft, ③ represents the connecting screw between the main and auxiliary shafts, and ④ represents the staggered distance between the columns;
图2为本实用新型屋顶式光伏电池板装配系统框架主轴侧视图,图中表示出两侧螺钉穿孔位置;Fig. 2 is a side view of the main shaft of the framework of the roof-type photovoltaic panel assembly system of the present invention, in which the positions of the screws on both sides are shown;
图3为本实用新型屋顶式光伏电池板装配系统框架螺钉嵌入实形;Figure 3 is the actual shape of the frame screws embedded in the roof-type photovoltaic panel assembly system of the present invention;
图4为本实用新型屋顶式光伏电池板装配系统框架辅轴侧视结构图;Fig. 4 is a side view structural diagram of the auxiliary shaft of the framework of the roof-type photovoltaic panel assembly system of the present invention;
图5为本实用新型屋顶式光伏电池板装配系统框架辅轴剖视结构图;Fig. 5 is a cross-sectional structure diagram of the auxiliary axis of the framework of the roof-type photovoltaic panel assembly system of the present invention;
图6为本实用新型屋顶式光伏电池板装配系统框架主轴和辅轴三维图,对于主轴,其中⑤为满足电池板厚度的凹槽间距,⑥为满足电池板边界塑胶宽度的凹槽宽度,⑦为凹槽边界,⑧为主轴中部实体区域螺钉孔位,较大圆孔表示正面嵌入的螺钉的螺帽,较小圆孔表示反面嵌入的螺钉的尾部对于辅轴,结构⑤,⑥,⑦与主轴相同,⑨为辅轴中部实心前端螺纹孔位置;Fig. 6 is a three-dimensional diagram of the main axis and auxiliary axis of the framework of the roof-type photovoltaic panel assembly system of the present invention. For the main axis, ⑤ is the groove spacing satisfying the thickness of the battery board, ⑥ is the groove width meeting the plastic width of the battery board boundary, ⑦ is the groove boundary, ⑧ is the screw hole position in the solid area in the middle of the main shaft, the larger round hole represents the nut of the screw embedded in the front, and the smaller round hole represents the tail of the screw embedded in the reverse. Same, ⑨ is the position of the threaded hole at the solid front end in the middle of the auxiliary shaft;
图7为本实用新型屋顶式光伏电池板装配系统框架边界主轴部分侧视图,⑩为使框架固定在墙面的螺钉,左侧为墙面。Fig. 7 is a side view of the frame boundary main axis of the roof-type photovoltaic panel assembly system of the present invention, ⑩ is the screw for fixing the frame on the wall, and the left side is the wall.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型的技术方案作进一步详细地说明。The technical solution of the present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
一种屋顶式光伏电池板装配系统,由多个工字型框架拼接而成,框架内包含了相同的模块,拼接后平面效果如图1。(注:其中表示螺钉的具体结构表示在外)A roof-mounted photovoltaic panel assembly system is composed of multiple I-shaped frames spliced together, and the same modules are contained in the frame. The plane effect after splicing is shown in Figure 1. (Note: The specific structure of the screw is shown outside)
在工字型主轴处设有小孔,结构如图2,主轴①侧面小孔处凹槽大小与螺帽匹配,穿过螺钉使之与另一块与之垂直的工字型结构,具有螺纹孔的辅轴②,使螺钉③穿过使之与主轴固定连接。除去图7所示边界的半开口框架,其余框架—主轴与辅轴均为两侧凹槽开口。该工字型辅轴侧视图结构如图4,装入螺钉后的剖视图如图5所示,嵌入实形如图3。There is a small hole at the I-shaped main shaft. The structure is shown in Figure 2. The size of the groove at the small hole on the side of the main shaft ① matches the nut, and the screw is passed through to make it perpendicular to another I-shaped structure with a threaded hole. The auxiliary shaft ②, let the screw ③ go through to make it fixedly connected with the main shaft. Except for the semi-open frame at the border shown in Figure 7, the rest of the frames—the main shaft and the auxiliary shaft—are groove openings on both sides. The side view structure of the I-shaped auxiliary shaft is shown in Figure 4, the cross-sectional view after the screw is installed is shown in Figure 5, and the embedded shape is shown in Figure 3.
电池板与框架之间采用推拉的方式进行拼接,正反边框沟槽咬合。The battery board and the frame are spliced in a push-pull manner, and the front and back frame grooves are engaged.
与电池板贴合的区域中间空心间距⑤长度与电池板厚度相吻合,,贴合部分宽度⑥满足电池板边缘宽度。The length of the hollow space ⑤ in the middle of the area that is attached to the battery board is consistent with the thickness of the battery board, and the width of the joint part ⑥ meets the edge width of the battery board.
所述框架总体结构由非边界部分多个工字型框架模块,边界部分半开口框架模块以及塑胶保护密封层拼接而成。The overall frame structure is composed of multiple I-shaped frame modules in the non-boundary part, semi-open frame modules in the boundary part and a plastic protective sealing layer.
框架整体结构由轻便但硬度较强的金属材料构成,在非边界框架部分结构中,部件切削侧面呈"工"字型,具体体现如图4,图6所示。工字形部件两边凹槽⑦分别与两块电池板相契合。为使框架能做到电池板四面包围,框架辅轴的模块,长度与电池板短边相同。主轴中间实体部分打孔留出螺钉头的孔⑧,框架辅轴部分中心实体部分有螺钉的螺纹孔⑨,与主轴相契合,如图6。为了使同一轴线上的两个辅轴在与主轴固定时不存在孔占用的冲突,竖直方向上,向偶数列始端填充如橡胶条类的物质,使奇偶列电池板稍微错开一定长度④如图1所示,错开长度至少大于螺钉螺帽直径。主轴上小孔处开孔外凹槽大小近似与螺帽匹配,使螺帽不会凸出在主轴外影响电池板装配。The overall structure of the frame is composed of light but strong metal materials. In the structure of the non-boundary frame part, the cut side of the part is in the shape of "I", as shown in Figure 4 and Figure 6. The grooves on both sides of the I-shaped part ⑦ are matched with the two battery panels respectively. In order to make the frame surrounded by the battery board on all sides, the length of the module of the auxiliary axis of the frame is the same as the short side of the battery board. The middle solid part of the main shaft is drilled to leave a hole for the screw head ⑧, and the central solid part of the auxiliary shaft part of the frame has a threaded hole ⑨ for the screw, which matches the main shaft, as shown in Figure 6. In order to ensure that the two auxiliary shafts on the same axis do not have conflicts of hole occupancy when they are fixed to the main shaft, in the vertical direction, materials such as rubber strips are filled to the beginning of the even-numbered columns, so that the panels of the odd and even columns are slightly staggered by a certain length ④ such as As shown in Figure 1, the staggered length is at least greater than the diameter of the screw nut. The size of the groove outside the small hole on the main shaft approximately matches the nut, so that the nut will not protrude from the main shaft and affect the assembly of the battery board.
边缘上的结构为半开口框架,电池板以相同的方式契合。为使得边缘受力足够强,在边缘结构的上下方分别向固定面墙面固定螺钉,如图7所示。The structure on the edges is a semi-open frame, and the panels fit in the same way. In order to make the force on the edge strong enough, fix the screws on the upper and lower sides of the edge structure respectively to the fixed surface wall, as shown in Figure 7.
电池板以滑动的形式,向水平方向装入框架内。边界主轴结构上下两个凸出具有保护电池板和方便螺钉固定的作用。The battery board is installed in the frame in the horizontal direction in the form of sliding. The upper and lower protrusions of the boundary main shaft structure have the functions of protecting the battery board and facilitating screw fixing.
主轴中部实心处面积较辅轴大,即辅轴螺纹孔所在区域。实心区域宽度较大保证框架整体的受力和平整度。主轴凹槽间距⑤大于辅轴,在主轴与辅轴凹槽边界⑦金属厚度一致的前提下,余量为两倍凹槽边界厚度,使得辅轴能够与主轴贴合。但因此主轴无法与电池板紧密贴合,于是须要在主轴与电池板连接处添加密封条。The area of the solid part in the middle of the main shaft is larger than that of the auxiliary shaft, that is, the area where the threaded hole of the auxiliary shaft is located. The larger width of the solid area ensures the overall stress and flatness of the frame. The groove spacing of the main shaft ⑤ is greater than that of the auxiliary shaft. On the premise that the metal thickness of the groove boundary ⑦ of the main shaft and the auxiliary shaft is consistent, the margin is twice the thickness of the groove boundary, so that the auxiliary shaft can fit the main shaft. However, the main shaft cannot fit tightly with the battery board, so it is necessary to add a sealing strip at the connection between the main shaft and the battery board.
如有需要,各辅轴模块内凹槽端部均可加密封条,以便光伏电池板的固定,满足屋顶防水防尘的需求。If necessary, sealing strips can be added to the ends of the inner grooves of each auxiliary shaft module to facilitate the fixing of photovoltaic panels and meet the needs of roof waterproof and dustproof.
实际主轴与辅轴凹槽边界⑦结构略微呈弧形。The actual main axis and auxiliary axis groove boundary ⑦ structure is slightly arc-shaped.
整体系统的组装顺序为:边界主轴及内部主轴;首行电池板对应辅轴首行电池板;对应辅轴;(组装完第一行电池板后,余下部分重复首行的装配步骤);另一侧边界主轴(注:安装顺序为固定步骤,否则无法安装)。The assembly sequence of the overall system is: the boundary main shaft and the internal main shaft; the first row of battery boards corresponds to the auxiliary shaft; the first row of battery boards corresponds to the auxiliary shaft; (after the first row of battery boards is assembled, the remaining parts repeat the assembly steps of the first row); One side boundary spindle (Note: The installation sequence is a fixed step, otherwise it cannot be installed).
以上所述,仅为本实用新型较佳的具体实施方式,本实用新型的保护范围不限于此,任何熟悉本技术领域的技术人员在本实用新型披露的技术范围内,可显而易见地得到的技术方案的简单变化或等效替换均落入本实用新型的保护范围内。The above is only a preferred embodiment of the utility model, and the scope of protection of the utility model is not limited thereto. Anyone familiar with the technical field can obviously obtain the technology within the technical scope disclosed in the utility model. Simple changes or equivalent replacements of the schemes all fall within the protection scope of the present utility model.
Claims (5)
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| CN201820326980.8U CN207853832U (en) | 2018-03-10 | 2018-03-10 | A kind of roof type photovoltaic battery panel assembly system |
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| CN201820326980.8U CN207853832U (en) | 2018-03-10 | 2018-03-10 | A kind of roof type photovoltaic battery panel assembly system |
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| CN207853832U true CN207853832U (en) | 2018-09-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111404457A (en) * | 2020-03-19 | 2020-07-10 | 江苏礼德铝业有限公司 | Solar bracket for improving photoelectric conversion efficiency |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111404457A (en) * | 2020-03-19 | 2020-07-10 | 江苏礼德铝业有限公司 | Solar bracket for improving photoelectric conversion efficiency |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180911 Termination date: 20190310 |