Utility model content
The utility model provides a kind of Bending Deformation detection device, to be capable of detecting when that substrate carrier, substrate etc. are to be measured
Whether workpiece has occurred Bending Deformation.
To achieve the above object, the utility model provides following technical solution:
A kind of Bending Deformation detection device comprising elevating mechanism, the first mounting bracket, the second mounting bracket, controller and
Indicating device, first mounting bracket and second mounting bracket are located at the both sides of the elevating mechanism;First peace
It shelves and is provided with corresponding first opposite type sensor and corresponding second opposite type sensor, institute on second mounting bracket
State the first opposite type sensor and second opposite type sensor in the vertical direction at a distance from be more than the thickness of workpiece for measurement;It is described
Controller is electrically connected with the elevating mechanism, first opposite type sensor and second opposite type sensor, described
Elevating mechanism is for making the workpiece for measurement move between first opposite type sensor and second opposite type sensor
Designated position;First opposite type sensor and second opposite type sensor are electrically connected with the indicating device.
Preferably, corresponding third is additionally provided with to penetrating sensing on first mounting bracket and second mounting bracket
Device, the third opposite type sensor are located at side of first opposite type sensor far from second opposite type sensor;It is described
The upper side edge of third opposite type sensor and the workpiece for measurement in the vertical direction at a distance from be equal to what the workpiece for measurement allowed
Maximum fovea superior Curved variate;The third opposite type sensor is electrically connected with the controller and the indicating device.
Preferably, it is additionally provided with corresponding 4th pair on first mounting bracket and second mounting bracket and penetrates sensing
Device, the 4th opposite type sensor are located at side of second opposite type sensor far from first opposite type sensor;It is described
The lower side of 4th opposite type sensor and the workpiece for measurement in the vertical direction at a distance from be equal to what the workpiece for measurement allowed
Maximum recessed Curved variate;4th opposite type sensor is electrically connected with the controller and the indicating device.
Preferably, first opposite type sensor is detachably connected with first mounting bracket and second mounting bracket;
And/or second opposite type sensor is detachably connected with first mounting bracket and second mounting bracket;And/or described
Three opposite type sensors are detachably connected with first mounting bracket and second mounting bracket;And/or described 4th pair penetrated sensing
Device is detachably connected with first mounting bracket and second mounting bracket.
Preferably, the indicating device includes the first indicator light and the second indicator light, first indicator light and described the
One opposite type sensor is connected, and second indicator light is connected with second opposite type sensor.
Preferably, the indicating device further include the first alarm being connected with the third opposite type sensor, with it is described
The second connected alarm of 4th opposite type sensor.
Preferably, the elevating mechanism includes lifting base, for driving the lifting base to be moved in vertical direction
Force piece, the force piece are electrically connected with the controller.
Preferably, rotating device is provided on the lifting base of the elevating mechanism, the workpiece for measurement is placed in the rotation
On rotary device, the rotating device is electrically connected with the controller.
Preferably, further include sliding rail, the bottom of the elevating mechanism is slidably matched with the sliding rail, the elevating mechanism
Lifting direction and glide direction of the elevating mechanism on the sliding rail it is perpendicular.
Preferably, further include actuator for driving the elevating mechanism to be slided on the sliding rail, the driving
Part is electrically connected with the controller.
The beneficial effects of the utility model are:
The Bending Deformation detection device of the utility model makes workpiece for measurement move to specified position by elevating mechanism
It sets, then the first opposite type sensor and the second opposite type sensor are started to work, due to when workpiece for measurement bends deformation, inciting somebody to action
The light between two the first opposite type sensors or two the second opposite type sensors can be blocked to transmit so that the first opposite type sensor
Or second opposite type sensor be in triggering state and trigger signal passed into indicating device, to by sight indicator part be
It can be seen that whether the first opposite type sensor or the second opposite type sensor are triggered, so preferably realize to workpiece for measurement whether
The detection of Bending Deformation has occurred.
Specific implementation mode
In order to enable those skilled in the art to better understand the technical solutions of the present invention, below in conjunction with specific implementation
This programme is further discussed in detail in example.
As depicted in figs. 1 and 2, the utility model embodiment provides a kind of Bending Deformation detection device comprising lifting
Mechanism, the first mounting bracket 31, the second mounting bracket 32, controller and indicating device, the first mounting bracket 31 and the second mounting bracket 32
It is located at the both sides of elevating mechanism;It is provided with corresponding first pair on first mounting bracket 31 and the second mounting bracket 32 and penetrates sensing
Device and corresponding second opposite type sensor, the first opposite type sensor and the second opposite type sensor in the vertical direction at a distance from it is big
In the thickness H of workpiece for measurement;Controller is electrically connected respectively with elevating mechanism, the first opposite type sensor and the second opposite type sensor
It connects, elevating mechanism is for making workpiece for measurement move to the designated position between the first opposite type sensor and the second opposite type sensor;
First opposite type sensor and the second opposite type sensor are electrically connected with indicating device.Workpiece for measurement in the present embodiment is with plate
Substrate carrier 14 for illustrate, it is to be understood that the position being in contact with substrate carrier 14 on elevating mechanism will not
Stop that the light of each opposite type sensor transmits, is triggered to avoid each opposite type sensor;Due to the periphery edge of substrate carrier 14
It is relatively easy to the deformation that bends, therefore the first opposite type sensor and the second opposite type sensor can be arranged the two of periphery edge
Side, wherein the periphery edge refers to the edge on each periphery of substrate carrier 14, as in Fig. 2 the first periphery edge 11,
Two periphery edges 15, third periphery edge 16 and 4th week side edge 17;As shown in Figure 1, by the first opposite type sensor and
The upper side edge 12 of second the first periphery edge of opposite type sensor pair 11 and the Bending Deformation of lower side 13 are detected, you can are learnt
Whether first periphery edge 11 has occurred Bending Deformation.It, can be to the second periphery edge 15, third week using same method
At edge 16 and 4th week, edge 17 carries out the detection of Bending Deformation.Wherein, the first opposite type sensor b1 in Fig. 1 and
One opposite type sensor b2, the second opposite type sensor c1 and the first opposite type sensor c2, third opposite type sensor a1 and third are to penetrating
Sensor a2, the 4th opposite type sensor d1 and the 4th opposite type sensor d2 are respectively one group of opposite type sensor;Opposite type sensor
Operation principle is when the light transmission between two sensors is blocked, and opposite type sensor will be in triggering state.
It should be noted that in the vertical direction due to first opposite type sensor b1, b2 and the second opposite type sensor c1, c2
Distance be equal to substrate carrier 14 thickness H when, first opposite type sensor b1, b2 and the second opposite type sensor c1, c2 can be made equal
Be triggered, and so that it can not detect whether substrate carrier 14 has occurred Bending Deformation, thus first opposite type sensor b1, b2 with
The distance on vertical direction need to only be slightly larger than the thickness H of substrate carrier 14 to second opposite type sensor c1, c2 in Fig. 1, thus
It can ensure in the case where substrate carrier 14 does not bend deformation, first opposite type sensor b1, b2 and second pair penetrate biography
Sensor c1, c2 will not be triggered, and in order to keep detection more accurate, can preferably penetrate with second at first opposite type sensor b1, b2
The distance of sensor c1, c2 in the vertical direction is bigger 0.2mm than the thickness H of substrate carrier 14, as long as in this way, substrate carrier 14 makes
It obtains the transmission of the light between two the first opposite type sensors b1, b2 or two the second opposite type sensors c1, c2 to be blocked, will make
First opposite type sensor b1, b2 or the second opposite type sensor c1, c2 are in triggering state;Wherein, the first opposite type sensor b1, b2
It can be located in the top of the second opposite type sensor c1, c2, elevating mechanism is to make substrate carrier 14 move to first pair to penetrate sensing
Designated position between device b1, b2 and the second opposite type sensor c1, c2, the designated position are the first opposite type sensor b1, b2
With the medium position between the second opposite type sensor c1, c2, the upper plane of preferred substrate carrier 14 and the first opposite type sensor b1,
The distances of b2 in the vertical direction be equal to substrate carrier lower plane and the second opposite type sensor c1, c2 in the vertical direction away from
From the stroke of elevating mechanism can be controlled by the controller being electrically connected with elevating mechanism, to reach above-mentioned purpose;Control
Device can also control first opposite type sensor b1, b2 and when the second opposite type sensor c1, c2 starts to work, to be carried in substrate
After tool 14 reaches designated position, then first opposite type sensor b1, b2 and the second opposite type sensor c1, c2 is made to work to be examined
It surveys;The effect of indicating device is to indicate whether first opposite type sensor b1, b2 and the second opposite type sensor c1, c2 are triggered,
Consequently facilitating testing staff judges whether substrate carrier 14 has occurred Bending Deformation.It is understood that workpiece for measurement is tablet
Type structure, the flat structure may include rectangular flat structure, circular flat plate structure etc..
The Bending Deformation detection device that the utility model embodiment provides, makes workpiece for measurement move to by elevating mechanism
Specified position, then the first opposite type sensor and the start-up operation of the second opposite type sensor, curved due to occurring in substrate carrier 14
When curved change, it will the light between two the first opposite type sensors or two the second opposite type sensors is blocked to transmit so that the
One opposite type sensor or the second opposite type sensor are in triggering state and trigger signal are passed to indicating device, are seen to pass through
Indicating device is examined it can be learnt that whether the first opposite type sensor or the second opposite type sensor are triggered, and then is preferably realized pair
Whether workpiece for measurement has occurred the detection of Bending Deformation.
As shown in the dotted portion in Fig. 3 and Fig. 4, the Bending Deformation of substrate carrier 14 is divided into two kinds, i.e. fovea superior Curved
Become and recessed Bending Deformation;Fovea superior bending occurs for the maximum fovea superior Curved variate that substrate carrier allows, as substrate carrier 14
The largest deformation amount allowed when deformation, the recessed Curved variate of maximum that substrate carrier allows, under as substrate carrier 14 occurs
The largest deformation amount allowed when recessed Bending Deformation is more than above-mentioned largest deformation amount, that is, illustrates the substrate carrier 14 excessive shape
Become and cannot be used continuously, needs replacing.
In another embodiment provided by the utility model, it can also be arranged on the first mounting bracket 31 and the second mounting bracket 32
There is corresponding third opposite type sensor a1, a2, it is separate that third opposite type sensor a1, a2 is located at the first opposite type sensor b1, b2
The side of second opposite type sensor c1, c2;The upper side edge of third opposite type sensor a1, a2 and workpiece for measurement is in the vertical direction
Distance is equal to the maximum fovea superior Curved variate that workpiece for measurement allows;Third opposite type sensor and controller and indicating device are equal
Electrical connection.In Fig. 1 namely the upper side edge of substrate carrier 14 12 and third opposite type sensor a1, a2 in the vertical direction away from
From the maximum fovea superior Curved variate allowed equal to substrate carrier;By this technical solution, when third opposite type sensor a1, a2 quilt
When triggering, illustrates that the fovea superior Bending Deformation of substrate carrier 14 is excessive, testing staff can be prompted to replace by indicating device at this time
Substrate carrier 14, to ensure the processing quality of solar cell producing line.
Further, it is also provided with corresponding 4th pair on the first mounting bracket 31 and the second mounting bracket 32 and penetrates sensing
Device d1, d2, the 4th opposite type sensor d1, d2 are located at one of the second opposite type sensor c1, c2 far from the first opposite type sensor b1, b2
Side;The lower side of 4th opposite type sensor d1, d2 and workpiece for measurement in the vertical direction at a distance from be equal to what workpiece for measurement allowed
Maximum recessed Curved variate;4th opposite type sensor is electrically connected with controller and indicating device.In Fig. 1, it namely serves as a contrast
The lower side 13 of bottom carrier 14 and the 4th opposite type sensor d1, d2 in the vertical direction at a distance from be equal to what substrate carrier 14 allowed
Maximum recessed Curved variate;Using this technical solution, it is capable of detecting when whether the recessed Bending Deformation of substrate carrier 14 is being permitted
Perhaps in the range of, when the 4th opposite type sensor d1, d2 is triggered, that is, illustrate that the recessed Bending Deformation of substrate carrier 14 is more than
Allowable range needs replacing, so that the detection device can not only detect whether substrate carrier 14 has occurred Curved
Become, additionally it is possible to whether within the allowable range to detect the Bending Deformation of substrate carrier 14, and can also be in the Bending Deformation
When beyond allowable range, testing staff is prompted to replace substrate carrier in time.
Specifically, first opposite type sensor b1, b2 is detachably connected with the first mounting bracket 31 and the second mounting bracket 32;With/
Or second opposite type sensor c1, c2 be detachably connected with the first mounting bracket 31 and the second mounting bracket 32, so as to easily adjust
Save the first opposite type sensor b1, b2 and/or the second opposite type sensor c1, c2 the first mounting bracket 31 and the second mounting bracket 32 peace
Holding position, and then preferably meet the detection demand of the substrate carrier 14 of different-thickness so that the scope of application of the detection device
Expanded.It is understood that achieve the above object, with installation of first opposite type sensor on the first mounting bracket 31
For, as long as the installation site between the first opposite type sensor and the first mounting bracket 31 is that adjustable can have above-mentioned effect
Fruit such as uses following mounting structures between the first opposite type sensor and the first mounting bracket 31:It is arranged on the first mounting bracket 31
Strip convex block, U-shaped piece, the first opposite type sensor is arranged on U-shaped piece, and U-shaped piece of U-shaped opening slot is slided with strip convex block
Coordinate, is respectively arranged on U-shaped piece of two side and the matched threaded hole of caging bolt, the head of two caging bolts are distinguished
Side wall surface with strip convex block after threaded hole abuts against, so as to be fixed on U-shaped piece a positioning of strip block
It sets, in this way when needing to adjust the position of the first opposite type sensor, only U-shaped piece need to be made to slide into required position on strip convex block
It sets, is then locked again with caging bolt;Following fit system can also be used between strip convex block and U-shaped piece:Strip
A bar-shaped trough identical with its extending direction is opened up on shape convex block, the width of bar-shaped trough is slightly larger than the diameter of limited screw, makes
Position can be adjusted along the straight slot in vertical direction by obtaining limited screw, be provided with and the matched screw thread of limited screw on U-shaped piece
The head in hole, limited screw abuts against after threaded hole with the bottom surface of the straight slot of strip convex block, plays fixed U-shaped piece of mesh
, so that the first opposite type sensor has obtained fixation, when if desired adjusting the position of the first opposite type sensor at this time, only need
Make U-shaped piece to slide into required position on strip convex block, is then locked again with limited screw.
Further, third opposite type sensor is detachably connected with the first mounting bracket and the second mounting bracket;And/or the 4th pair
Sensor is penetrated to be detachably connected with the first mounting bracket 31 and the second mounting bracket 32.Third can also be conveniently adjusted in this way to pass to penetrating
Sensor and/or the 4th opposite type sensor are served as a contrast in the installation site of the first mounting bracket 31 and the second mounting bracket 32 so as to meet
Detection demand when there is bottom carrier 14 different largest deformation amounts to require, so that the scope of application of the detection device obtains
Further expand.To achieve the above object, for the installation by third opposite type sensor on the first mounting bracket 31, as long as
Installation site between third opposite type sensor and the first mounting bracket 31 be it is adjustable can have said effect, third is to penetrating
Mounting structure between sensor and the first mounting bracket 31 can be between above-mentioned first opposite type sensor and the first mounting bracket 31
Mounting structure it is identical, details are not described herein again.
It in order to keep testing staff more convenient observes whether workpiece for measurement has occurred Bending Deformation, indicates
Device may include the first indicator light and the second indicator light, and the first indicator light is connected with the first opposite type sensor, the second indicator light
It is connected with the second opposite type sensor.With this solution, when the first opposite type sensor is triggered, the first indicator light will be by point
Bright, similarly, when the second opposite type sensor is triggered, the second indicator light will can be lit.
Further, indicating device can also include the first alarm being connected with third opposite type sensor a1, a2, with the
The second connected alarm of four opposite type sensors d1, d2, to be triggered when third opposite type sensor or the 4th opposite type sensor
When, the first alarm or the second alarm will send out the sound, and then more testing staff directly and efficiently can be reminded to be measured
The Bending Deformation of workpiece has been over the range of permission, needs to replace workpiece for measurement in time.Can be preferred, first alarm
It is buzzer with the second alarm.
Specifically, elevating mechanism may include lifting base 21, for driving lifting base to be moved what vertical direction moved
Power part, force piece are electrically connected with the controller, and to control force piece by controller, and then are controlled the stroke of lifting base, are made
Obtaining elevating mechanism can make workpiece for measurement move to above-mentioned designated position.Can be preferred, force piece is servo motor, servo electricity
Machine is connected with lead screw, and the sliding block being slidably matched with it is provided on lead screw, and lifting base is fixed on sliding block, using the program,
Leading screw rotation is driven by the rotation of servo motor, to do vertical and straight movement on leading screw with movable slider, lifting base 21 at this time
It will also be moved therewith with the workpiece for measurement being arranged on lifting base, and then reaching makes workpiece for measurement be risen with lifting base 21
The purpose of movement drops.Certainly, force piece may be power cylinder, and the telescopic rod of power cylinder is connected with lifting base, passes through control
The stroke that device controls the telescopic rod of power cylinder is the stroke of controllable lifting base so that lifting base 21 and workpiece for measurement can
As telescopic rod makees elevating movement.It is understood that the arrow on 21 right side of lifting base is the liter for indicating elevating mechanism in Fig. 1
Direction drops.
In another embodiment provided by the utility model, which can also include sliding rail, lifting
The bottom of mechanism is slidably matched with sliding rail, and lifting direction and glide direction of the elevating mechanism on sliding rail of elevating mechanism are mutually hung down
Directly.Using this scheme, by taking workpiece for measurement is substrate carrier as an example, need to only elevating mechanism be made to be moved along sliding rail, just enable to rise
Substrate carrier on descending mechanism also moves, and each opposite type sensor on the first mounting bracket 31 and the second mounting bracket 32 at this time
It does not move, between just can the first periphery edge 11 of substrate carrier 14 being first placed in each opposite type sensor in this way, then
Mobile substrate carrier 14, until the second periphery edge 15 of substrate carrier 14 is placed between each opposite type sensor, to realize
The detection of the Bending Deformation of entire upper plane and entire lower plane to substrate carrier 14, so that testing staff can be more complete
The situation for understanding to face the Bending Deformation of substrate carrier 14 ensures solar cell producing line tool to replace substrate carrier in time
There is preferably processing quality.It is understood that in this scheme, in order to avoid being in contact with substrate carrier 14 on elevating mechanism
Position, above-mentioned detection process is impacted, can have that there are two the gripping block that is oppositely arranged, two clampings on elevating mechanism
Block is abutted against with the first periphery edge 11 of substrate carrier 14 and the second periphery edge 15 respectively, to which substrate carrier to be clamped in
Between two gripping blocks.
Further, the Bending Deformation detection device can also include for driving elevating mechanism in cunning in the present embodiment
The actuator slided on rail, actuator are electrically connected with the controller, to can be driven elevating mechanism on sliding rail by actuator
Sliding, eliminates manpower, while the control by controller to actuator, can more be accurately controlled elevating mechanism in sliding rail
On stroke.
In another embodiment provided by the utility model, it is provided with rotating device on the lifting base 21 of elevating mechanism,
Workpiece for measurement is placed on rotating device, and the rotating device is electrically connected with the controller.Using this scheme, using workpiece for measurement as substrate
For carrier 14, rotating device only need to be driven, the substrate carrier on elevating mechanism is just enabled to also to rotate with, and at this time the
Each opposite type sensor on one mounting bracket 31 and the second mounting bracket 32 does not move, so just can be first by substrate carrier 14
First periphery edge 11 is placed between each opposite type sensor, then rotates substrate carrier 14, until the third week of substrate carrier 14
Between at edge 16 or 4th week, edge 17 is placed in each opposite type sensor, to realize to the entire flat of substrate carrier 14
The detection of the Bending Deformation of face and entire lower plane, so that the curved of substrate carrier 14 can be appreciated more fully in testing staff
The situation of curved change ensures that solar cell producing line has preferably processing quality to replace substrate carrier in time.
It being used in conjunction with photovoltaic automatic production line, substrate carrier can be transmitted to by conveyer belt on lifting base, while
Progress Bending Deformation detection on lifting base, certain detection device can be grabbed by manipulator or other machinery device
It is desirably integrated into producing line, such as by below elevating mechanism setting to conveyer belt, substrate carrier implements inspection when passing through test position
It surveys.
Above are merely preferred embodiments of the utility model, it should be pointed out that these embodiments are merely to illustrate this
Utility model rather than limitation the scope of the utility model, moreover, after having read the content of the utility model, this field
Related technical personnel can make the utility model various changes or modification, and such equivalent forms are equally fallen into appended by the application
Claims limited range.