CN207825347U - A kind of production system of electric motor of automobile turbine case - Google Patents
A kind of production system of electric motor of automobile turbine case Download PDFInfo
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- CN207825347U CN207825347U CN201820108596.0U CN201820108596U CN207825347U CN 207825347 U CN207825347 U CN 207825347U CN 201820108596 U CN201820108596 U CN 201820108596U CN 207825347 U CN207825347 U CN 207825347U
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- turbine case
- sliding block
- mechanical arm
- shaping
- electric motor
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Abstract
The utility model discloses a kind of production systems of electric motor of automobile turbine case, are related to automobile part production technique field.The utility model includes injection molding machine, manipulator, feed mechanism, reshaping device and monitor control mechanism, and being molded the links in production process to turbine case carries out control, and the automated production of existing motor turbine shell improves production efficiency and saves cost of labor.
Description
Technical field
The utility model is related to automobile part production technique fields, are related specifically to a kind of life of electric motor of automobile turbine case
Production system.
Background technology
Turbine is a kind of rotary power machinery that the energy dress of flow working medium is changed to mechanical work, is mainly used in aviation
Engine, gas turbine and steam turbine are one of the important spare parts on Hyundai Motor.Automobile motor, especially glass
Also the drive mechanism of turbine assembly has been used in lifting motor.And turbine case plays shape as the whole fixed matrix of turbine
At turbine cavity and to disengaging conductance to effect, be supports turbine shaft and turbine rotation significant components, size essence
Degree requires very high.
As shown in Figure 1, motor turbine shell is mainly made of plastic part 1 and 3 nut inserts 2, manufacturing process is first will
The manufacture of inserts 2 is completed, then inserts 2 is put into mold-closing injection in the injection mold of plastic part 1, and shaping is carried out after the completion of injection molding.It is whole
A manufacturing process carries out control, artificial participation due to needing the size and shape to the position of inserts 2 and quantity, plastic part 1
Height, can not achieve automated production, and production efficiency is more low.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of production systems of electric motor of automobile turbine case, realize motor
The automated production of turbine case improves production efficiency and saves cost of labor.
Technical solution is as follows used by the utility model solves its technical problem：A kind of production of electric motor of automobile turbine case
Mold in system, including injection molding machine and setting injection molding machine, injection molding machine side is provided with feeding platform and reforming station, pacifies on injection molding machine
Equipped with manipulator, wherein：
Vibrating disk is provided on feeding platform；
Manipulator includes the pedestal being mounted on injection molding machine, is equipped with the first longitudinal sliding rail on pedestal, on the first sliding rail
It is provided with the first sliding block and built-in driving motor, the first sliding block side is equipped with the second lateral sliding rail, on the second sliding rail
It is provided with the second sliding block and built-in driving motor, guide sleeve is installed on the second sliding block, mechanical arm, machine are installed in guide sleeve
Tool arm connects lifting motor, and mechanical arm lower end is provided with pickup jig；
Shaping box is provided on reforming station, the reforming station side is placed with hopper.
In the above-mentioned technical solutions, manipulator picks up the placement of nut inserts in vibrating disk and is molded in a mold, and
It is placed in shaping box from the turbine case for picking up injection molding in mold and carries out shaping, turbine case is put into hopper after the completion of shaping
Interior, entire technological process only needs an operator to carry out auxiliary operation, and artificial participation is low, improves production efficiency.
Based on the above technical solution, further, the displacement sensing on the first sliding rail, the second sliding rail and mechanical arm
Device, the PLC controller in the first sliding block, displacement sensor are connected with PLC controller, and the first sliding block, the are transmitted to PLC controller
The displacement signal of two sliding blocks and mechanical arm, PLC controller control each driving motor and lifting after receiving displacement signal
Motor drives the first sliding block, the second sliding block or mechanical arm mobile or static.Displacement sensor constitutes this practicality with PLC controller
Novel control system keeps the movement of manipulator and picking task more precisely and flexible.
Further, to improve the production qualification rate of the utility model, monitoring is also provided in above-mentioned control system
Mechanism is provided with monitor before mechanical arm, monitor includes the holder being fixed on injection molding machine, and is arranged on holder
Camera and headlamp.Camera is directed at mold, and obtains the photo of mold inner nut inserts placement location, with standard photographs
Comparison checks whether nut inserts placement location and quantity are accurate, if inaccurate, send out alarm.
Further, pickup jig includes jig plate, and inserts pickup fixture and turbine case pickup grippers are provided on jig plate
Tool, it is pneumatic clamper that turbine case, which picks up fixture,.Further, for convenience of pickup inserts and turbine case, in mechanical arm and pickup jig
Between be provided with switching mechanism, which can drive jig plate to realize 90 ° of overturning, there is vertically and horizontally two courts
To.Switching mechanism includes a tumble cylinder, and tumble cylinder is installed on the robotic arm, and is articulated and connected with jig plate.
Further, in the present invention, shaping box includes the box body and lid of upper opening.Gas is installed in box body
The push-pull rod end of cylinder, cylinder is provided with shaping component.Box body side is equipped with blower, and blower connects blowing device.Shaping
Component includes shaping fuse, and shaping fuse is hollow, and centre is equipped with partition board, and partition board has certain distance away from shaping fuse bottom.
Description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the utility model turbine case schematic diagram.
Fig. 2 is the utility model turbine case production system schematic diagram.
Fig. 3 is the utility model feeding platform schematic diagram.
Fig. 4 is the structure schematic diagram of the utility model manipulator knot.
Fig. 5 is the structural schematic diagram of the utility model pickup jig
Fig. 6 is the schematic diagram of the utility model monitor control mechanism.
Fig. 7 is the utility model shaping box schematic diagram.
Fig. 8 is the utility model shaping fuse schematic diagram.
Fig. 9 is the utility model shaping position view.
In attached drawing
1, plastic part 2, nut inserts
10, injection molding machine 101, mold
20, feeding platform 201, vibrating disk 202, chute feeder
203, fixed seat
30, reforming station 301, shaping box 302, lid
303, cylinder 304, turbine case fixed seat 305, shaping component
306, blower 307, shaping fuse 308, block
309, partition board 310, hopper
40, manipulator 401, pedestal 402, the first sliding rail
403, the first sliding block 404, the second sliding rail 405, the second sliding block
406, guide sleeve 407, mechanical arm 408, lifting motor
50, jig 501, jig plate 502, inserts are picked up and picks up jig
503, turbine case pickup jig 504, tumble cylinder
60, monitor control mechanism 601,602 camera of holder
603, headlamp
Specific implementation mode
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, with reference to embodiments, to this
Utility model is further elaborated.It should be appreciated that specific embodiment described herein is only used to explain this practicality
It is novel, it is not used to limit the utility model.
As shown in Fig. 2, present embodiment discloses a kind of production system of electric motor of automobile turbine case, including injection molding machine 10 and set
The feeding platform 20 and reforming station 30 of injection molding machine side are set, manipulator 40 is installed on injection molding machine 10, is equipped with and makes in injection molding machine 10
The mold 101 of turbine case.
As shown in figure 3, being provided with vibrating disk 201 on the feeding platform 20,201 discharge port of vibrating disk is provided with chute feeder
202, chute feeder 202 is fixed on by fixed seat 203 on feeding platform 20.
As shown in figure 4, the manipulator 40 includes the pedestal 401 being mounted on injection molding machine 10, it is equipped on pedestal 401 vertical
To the first sliding rail 402, be provided with the first sliding block 403 and built-in driving motor on the first sliding rail 402, the driving motor band
Dynamic first sliding block 403 moves on the first sliding rail 402.First sliding block, 403 side is equipped with the second lateral sliding rail 404, and second
The second sliding block 405 and built-in driving motor are provided on sliding rail 404, which drives the second sliding block 405 second
It is moved on sliding rail 404.Guide sleeve 406 is installed on second sliding block 405, mechanical arm 407, mechanical arm 407 are installed in guide sleeve 406
Lifting motor 408 is connected, lifting motor 408 drives mechanical arm 407 to move vertically in guide sleeve 406.
In the present embodiment, the lower section of mechanical arm 407 is provided with pickup jig 50, pick up the structure of jig 50 as shown in figure 5,
Including jig plate 501, two groups of each three inserts pickup fixtures 502 and two turbine case pickup grippers are provided on jig plate 501
Tool 503, it is pneumatic clamper that turbine case, which picks up fixture 503,.For convenience of pickup inserts and turbine case, in the present embodiment, in mechanical arm
It is provided with switching mechanism between 407 and pickup jig 50, which can drive the overturning of 90 ° of the realization of jig plate 501,
There are vertically and horizontally two directions.Switching mechanism includes a tumble cylinder 504, and tumble cylinder 504 is mounted on mechanical arm 407,
And it is articulated and connected with jig plate 501.
In the present embodiment, the front of manipulator 40 is provided with monitor control mechanism 60, structure such as Fig. 6 institutes of monitor control mechanism 60
Show, includes the holder 601 mounted on 401 front of pedestal, camera 602 and headlamp 603 are installed on holder 601.Camera
602 alignment molds 101, and obtain the photo of 101 inner nut inserts placement location of mold.
As shown in Fig. 2,7, shaping box 301,301 upper opening of shaping box are provided on the reforming station 30, and be provided with
One lid 302.There are two cylinders 303,303 front of cylinder to be provided with turbine case fixed seat 304, cylinder for installation in shaping box 301
303 push-pull rod end is provided with shaping component 305.The side of shaping box 301 is equipped with blower 306, and the connection of blower 306 is blown
Wind apparatus.In the present embodiment, the structure of shaping component 305 is as shown in figure 8, include the shaping fuse 307 of a strip, shaping
Fuse 307 is hollow, the one end open being connect with 303 push-pull rod of cylinder, and other end closing, stage casing is provided with block 308.In addition,
Be provided with partition board 309 in the through-hole of shaping fuse 306, partition board 309 not with the closing end in contact of shaping fuse 306, i.e. partition board 309
There are one end distances with the via bottoms of shaping fuse 306.Finally, 30 side of reforming station is placed with hopper 310.
In the present embodiment, there are the operation that a set of control system controls entire turbine case production system, the control systems
It includes the displacement sensor being arranged on the first sliding rail 402, the second sliding rail 404 and mechanical arm 407 to unite, monitor control mechanism 60, and
PLC controller in the first sliding block 403 and alarm are set.Displacement sensor is connected with PLC controller, to PLC controller
The displacement signal for transmitting the first sliding block 403, the second sliding block 405 and mechanical arm 407, after PLC controller receives displacement signal
It controls each driving motor and lifting motor drives the first sliding block 403, the second sliding block 405 or the movement or static of mechanical arm 407. PLC
Controller also controls pickup jig 50 and picks up inserts and turbine case.In addition, monitor control mechanism 60 is also connect with PLC controller, monitoring
Mechanism 60 is transmitted to PLC controller after obtaining photo and is compared with standard photographs, checks that nut inserts placement location and quantity are
No accurate, if inaccurate, PLC controller sends out sound-light alarm to alarm output signal, alarm.
In the present embodiment, the processing flow based on above-mentioned turbine case production system includes the following steps：
(1) it feeds：Nut inserts is placed on 201 internal vibration of vibrating disk arrangement by operator, and manipulator 40, which is moved to, to shake
201 top of Moving plate, pickup jig 501 downwardly turn over, and the translation by manipulator 40 and lifting pickup nut inserts pick up jig
401 are flipped up again；
(2) it is molded：Manipulator 40 is moved to 101 top of mold, and after mold 101 molds, manipulator 40 takes out mold 101
The turbine case of interior injection molding, and nut inserts is placed in mold 101；At this point, camera 602 is directed at mold 101, and obtain
Modulus has the photo of 101 inner nut inserts placement locations, if unqualified, alarm sends out sound-light alarm, and operator looks into
It sees and corrects；If nut inserts is placed correctly, the molding of mold 101 is molded；
(3) shaping：Manipulator 40 puts the turbine case of injection molding to the turbine case fixed seat 304 in shaping box 301, opens
Shaping fuse 306 is pushed into turbine case by cylinder 303 of taking offence, and shaping position is as shown in Figure 9；Operator closes lid 302, blowing
306 blowing cold air of pipe cools down, and after the completion of cooling, opens lid 302, and cylinder 303 drives 306 son of shaping fuse to exit turbine case,
Turbine case taking-up is put into hopper 310 by operator.
In above-mentioned steps 3, cooling water can also be used to accelerate cooling by the method for the through-hole of shaping fuse 306.
Although the illustrative specific implementation mode of the utility model is described above, in order to the art
Technical staff is it will be appreciated that the utility model, but the utility model is not limited only to the range of specific implementation mode, to this technology
For the those of ordinary skill in field, as long as long as the utility model that various change is limited and determined in the attached claims
In spirit and scope, all are created using the utility model of the utility model design in the row of protection.
Claims (7)
1. a kind of production system of electric motor of automobile turbine case, it is characterised in that：Including injection molding machine and setting injection molding machine in mold,
The injection molding machine side is provided with feeding platform and reforming station, and manipulator is equipped on the injection molding machine, wherein：
It is provided with vibrating disk on the feeding platform；
The manipulator includes the pedestal being mounted on injection molding machine, is equipped with the first longitudinal sliding rail on the pedestal, and described the
The first sliding block and built-in driving motor are provided on one sliding rail, first sliding block side is equipped with lateral second and slides
Rail is provided with the second sliding block and built-in driving motor on second sliding rail, installs guide sleeve on second sliding block, institute
It states and mechanical arm is installed in guide sleeve, the mechanical arm connects lifting motor, and the mechanical arm lower end is provided with pickup jig；
Shaping box is provided on the reforming station, the reforming station side is placed with hopper.
2. a kind of production system of electric motor of automobile turbine case according to claim 1, it is characterised in that：Described first slides
Displacement sensor on rail, the second sliding rail and mechanical arm, the PLC controller in first sliding block, institute's displacement sensors and
PLC controller connects, and the displacement signal of first sliding block, the second sliding block and mechanical arm, institute are transmitted to the PLC controller
It states after PLC controller receives displacement signal and controls each driving motor and lifting motor driving first sliding block, second
Sliding block or mechanical arm are mobile or static.
3. a kind of production system of electric motor of automobile turbine case according to claim 2, it is characterised in that：Before the mechanical arm
It is provided with monitor, the monitor includes the holder being fixed on injection molding machine, and the camera and photograph being arranged on holder
Bright lamp.
4. a kind of production system of electric motor of automobile turbine case according to claim 1, it is characterised in that：The pickup jig
Including jig plate, inserts pickup fixture and turbine case pickup fixture are provided on the jig plate, the turbine case picks up fixture
For pneumatic clamper.
5. a kind of production system of electric motor of automobile turbine case according to claim 4, it is characterised in that：The mechanical arm and
Switching mechanism is provided between pickup jig, the switching mechanism includes a tumble cylinder, and tumble cylinder is installed on the robotic arm,
And it is articulated and connected with the jig plate.
6. a kind of production system of electric motor of automobile turbine case according to claim 1, it is characterised in that：The shaping box packet
Include the box body and lid of upper opening；Cylinder is installed, the push-pull rod end of the cylinder is provided with shaping group in the box body
Part；The box body side is equipped with blower, and the blower connects blowing device.
7. a kind of production system of electric motor of automobile turbine case according to claim 6, it is characterised in that：The shaping component
Including shaping fuse, the shaping fuse is hollow, and centre is equipped with partition board, and the partition board has certain distance away from shaping fuse bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820108596.0U CN207825347U (en) | 2018-01-23 | 2018-01-23 | A kind of production system of electric motor of automobile turbine case |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820108596.0U CN207825347U (en) | 2018-01-23 | 2018-01-23 | A kind of production system of electric motor of automobile turbine case |
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| Publication Number | Publication Date |
|---|---|
| CN207825347U true CN207825347U (en) | 2018-09-07 |
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ID=63394175
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820108596.0U Active CN207825347U (en) | 2018-01-23 | 2018-01-23 | A kind of production system of electric motor of automobile turbine case |
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| CN (1) | CN207825347U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111421754A (en) * | 2020-04-22 | 2020-07-17 | 唐海棠 | Automatic injection molding manipulator for injection molding production and use method thereof |
-
2018
- 2018-01-23 CN CN201820108596.0U patent/CN207825347U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111421754A (en) * | 2020-04-22 | 2020-07-17 | 唐海棠 | Automatic injection molding manipulator for injection molding production and use method thereof |
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