CN111421754A - Automatic injection molding manipulator for injection molding production and use method thereof - Google Patents
Automatic injection molding manipulator for injection molding production and use method thereof Download PDFInfo
- Publication number
- CN111421754A CN111421754A CN202010323256.1A CN202010323256A CN111421754A CN 111421754 A CN111421754 A CN 111421754A CN 202010323256 A CN202010323256 A CN 202010323256A CN 111421754 A CN111421754 A CN 111421754A
- Authority
- CN
- China
- Prior art keywords
- motor
- plate
- injection molding
- drives
- gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C45/4225—Take-off members or carriers for the moulded articles, e.g. grippers
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses an automatic injection molding manipulator for injection molding production and a use method thereof.
Description
Technical Field
The invention relates to the field of injection molding manipulators, in particular to an automatic injection molding manipulator for injection molding production and a use method thereof, and belongs to the technical field of application of automatic injection molding manipulators.
Background
The injection molding process is a process for manufacturing a semi-finished product with a certain shape by pressurizing, injecting, cooling, separating and the like molten raw materials. The injection molding process of the plastic part mainly comprises 6 stages of mold closing, filling- (gas assistance and water assistance), pressure maintaining, cooling, mold opening, demolding and the like. In present injection moulding technology production process, injection moulding manipulator is an important instrument of assurance injection moulding product production quality, and it is mostly single working method that current injection moulding manipulator is, can only be single carry out the orthoscopic feeding to the plug in moulding plastics usually for at the in-process of moulding plastics, only the feeding process can realize automatic operation, can not satisfy the in-process of moulding plastics, need accomplish the feeding fast and get the technological requirement of material operation, has lower the efficiency of moulding plastics.
Disclosure of Invention
The invention aims to provide an automatic injection molding manipulator for injection molding production and a using method thereof, and aims to solve the technical problems that the existing injection molding manipulator mostly adopts a single working mode, and generally only can carry out single linear feeding on a core rod in injection molding, so that in the injection molding process, only the feeding process can realize automatic operation, and the technological requirements of feeding and material taking operation in the injection molding process can not be met.
The purpose of the invention can be realized by the following technical scheme:
an automated injection molding robot for injection molding production, comprising: a bracket, a first motor, a feeding roller, a movable plate, a second motor, a fixed plate, a third motor, a cross beam, a driving motor, a first cylinder, a first clamping plate, a slide rail, a slide block, a first gear, a second cylinder, a second clamping plate, a rack and a fourth motor, the top end of the bracket is fixedly provided with a mounting frame through a bolt, the top end of the mounting frame is fixedly provided with a second motor for driving a movable plate to move, the movable plate is fixedly connected with a movable block through a bolt, the bottom end of the movable plate is fixedly provided with a fixed plate through a bolt, one end of the fixed plate is fixedly provided with a driving motor through a bolt, one end of the driving motor is rotatably connected with an output shaft, one end of the output shaft is fixedly connected with a rotating plate through a mounting hole, one end of the rotating plate is symmetrically provided with first air cylinders, the first air cylinders are fixedly connected with the rotating plate through bolts, and one end of each first;
the top end of the support is provided with a first motor, one end of the first motor is rotatably connected with a first rotating shaft, the two ends of the first rotating shaft are rotatably connected with a bearing frame through bearings, the bearing frame is fixedly connected with the support through bolts, one end of the first rotating shaft is rotatably connected with a feeding roller through keys, a plurality of placing grooves for placing the core rods are arranged on the feeding roller at equal intervals along the circumferential direction, one end of the feeding roller is provided with a feeding plate, the feeding plate and the horizontal direction are arranged at an acute included angle, and the feeding plate is fixedly connected with the support through bolts;
an auxiliary plate is symmetrically arranged at one end of the feeding roller, the auxiliary plate and the horizontal direction form an acute included angle, one end of the auxiliary plate is equal to the center line of the feeding roller in height, the auxiliary plate is fixedly connected with a waiting table through a bolt, a groove matched with the core rod is formed in the top end of the waiting table, and the waiting table is fixedly connected with a support through a bolt;
the bottom of support has the backup pad through bolt fixed mounting, and there is the support box the top of backup pad through bolt fixed mounting, and bolt and mounting panel fixed connection are passed through to the top of support box, and the one end symmetry of mounting panel is provided with the slider, and the slider passes through bolt and mounting panel fixed connection, and the bottom sliding connection of slider has the slide rail, and the slide rail passes through bolt and crossbeam fixed connection.
Furthermore, a fourth motor is fixedly mounted at one end of the mounting plate through a bolt, a third rotating shaft is rotatably connected to the bottom end of the fourth motor, the bottom end of the third rotating shaft is rotatably connected with a third gear through a key, the third gear is meshed with a rack for transmission, and the rack is fixedly connected with the cross beam through a bolt.
Further, the second motor passes through bolt and mounting bracket fixed connection, and the one end of second motor is rotated and is connected with the output shaft, and the one end of output shaft passes through the key and rotates with first runner and be connected, and the one end swing joint of first runner has the belt, and first runner passes through belt and second runner swing joint.
Furthermore, one end of the belt is fixedly connected with the movable block through a bolt, one end of the mounting frame is fixedly provided with a guide rail through a bolt, one end of the guide rail is slidably connected with a movable block, and the movable block is fixedly connected with the fixed plate through a bolt.
Further, there is a third motor one end of the crossbeam through bolt fixed mounting, the one end of the third motor is connected with a second rotating shaft in a rotating manner, the one end of the second rotating shaft is connected with the crossbeam in a rotating manner through a bearing, the one end of the second rotating shaft penetrates through the crossbeam and extends outwards, and the one end of the second rotating shaft is connected with the first gear in a rotating manner through a key.
Furthermore, the first gear and the second gear are in external meshing transmission, the second gear is rotatably connected with the connecting shaft through a key, one end of the connecting shaft is rotatably connected with the connecting plate through a bearing, and the connecting plate is fixedly connected with the cross beam through a bolt.
Furthermore, a second cylinder is fixedly mounted at one end of the connecting shaft, and a second clamping plate is movably mounted at the bottom end of the second cylinder.
The using method of the injection molding manipulator specifically comprises the following steps:
firstly, placing a core rod with a feeding function on a feeding plate, starting a first motor, driving a first rotating shaft to rotate by the first motor, driving a feeding roller to rotate by the first rotating shaft, enabling the core rod to sequentially enter a plurality of placing grooves formed in the feeding roller, and enabling the core rod to sequentially fall into a waiting table along the length direction of an auxiliary plate when the core rod rotates along with the feeding roller;
secondly, a second motor is started, the second motor drives a first rotating wheel to rotate through an output shaft, the first rotating wheel drives a second rotating wheel to rotate through a belt, the belt further drives a movable block to move while moving, the movable block drives a movable plate to move along the height direction of the mounting rack, and the fixed plate drives the rotating plate to move to one end of the waiting table;
thirdly, starting the first air cylinder, driving the first clamping plate to clamp the core rod by the first air cylinder, starting the driving motor, and driving the rotating plate to rotate 90 degrees by the driving motor through the output shaft, so that the core rod is conveyed into the injection mold by the first clamping plate;
fourthly, when the material needs to be taken after injection molding, a fourth motor is started, the fourth motor drives a third gear to rotate through a third rotating shaft, the third gear and the rack are meshed for transmission, meanwhile, the rack moves along the length direction of the cross beam, the cross beam moves towards the direction of the fixed plate through the relative sliding of the sliding rail and the sliding block, thereby the second cylinder moves to the bottom end of the fixed plate, the third motor is started, the third motor drives the second rotating shaft to rotate, so that the second rotating shaft drives the first gear to rotate, and then make first gear rotate in order to drive the connecting axle through the transmission of meshing outward with the second gear for the connecting axle drives the second cylinder and rotates and set up downwards to the second splint, starts the second cylinder, and the second cylinder accomplishes through driving the second splint and gets the material, and the material back fourth motor drive third gear antiport is got to the second splint, thereby makes the crossbeam drive the second splint and removes to initial position and accomplish the unloading.
The invention has the beneficial effects that:
1. the one end of first pivot is passed through the key and is connected with the feed roller rotation, be provided with a plurality of standing grooves of placing the plug along circumferencial direction equidistant on the feed roller, the one end of accessory plate is equal height with the central line of feed roller, it rotates to drive first pivot through first motor, make first pivot drive feed roller rotate, make the plug get into in a plurality of standing grooves that set up on the feed roller in proper order, and when the plug rotates along with the feed roller, in proper order along the length direction of accessory plate fall into waiting the platform, through the setting of feed roller, make the feed roller no longer be traditional single rectilinear feeding, during the feasible feeding, the plug is realized through the rotation along with the feed roller, the feeding of plug when making moulding plastics is more continuous, at the uniform velocity, thereby feeding efficiency when moulding plastics has been improved greatly.
2. Through setting up driving motor, driving motor's one end is rotated and is connected with the output shaft, the one end of output shaft is passed through mounting hole and rotor plate fixed connection, the one end symmetry of rotor plate is provided with first cylinder, when starting driving motor, driving motor passes through the output shaft and drives the rotor plate rotation, make the rotor plate can change the direction of plug feeding, make the plug can be according to the feeding requirement when the feeding, change the feeding direction along with the rotation of rotor plate, make the plug no longer be single orthoscopic feeding when the feeding, thereby can be according to the feeding efficiency when improving moulding plastics, thereby improve the efficiency of moulding plastics.
3. When the core rod enters the waiting table through the feeding roller, the second motor drives the first rotating wheel to rotate through the output shaft, the first rotating wheel drives the second rotating wheel to rotate through the belt, the belt further drives the movable block to move while moving, the movable block drives the movable plate to move along the height direction of the mounting frame, the fixed plate drives the rotating plate to move to one end of the waiting table, the first clamping plate is driven by the first cylinder to clamp the core rod, the core rod is started through the driving motor, the feeding direction of the core rod is changed by 90 degrees through rotation along with the rotating plate, the feeding direction of the core rod can be adjusted according to actual feeding needs, the feeding direction is more flexible, the feeding efficiency is improved, and the injection molding efficiency is improved.
4. When materials need to be taken after injection molding, the first gear drives the connecting shaft to rotate through external meshing transmission with the second gear, the connecting shaft drives the second cylinder to rotate to the downward arrangement of the second clamping plate, the second cylinder finishes taking the materials through driving the second clamping plate, the second clamping plate drives the third gear to reversely rotate after taking the materials, the cross beam drives the second clamping plate to move to the initial position to complete blanking, the injection molding is further enabled to be carried out, the fourth motor is used for driving the third motor, the second clamping plate is matched with the starting of the second cylinder, the materials can be rapidly taken and the blanking is carried out through the second clamping plate after the injection molding, the blanking efficiency is improved, and the injection molding efficiency is improved.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is an overall installation schematic of the present invention.
Fig. 2 is a schematic view of the installation of the feed roll of the present invention.
Fig. 3 is an installation front view of the first motor of the present invention.
Fig. 4 is a schematic view of the installation of the driving motor of the present invention.
Fig. 5 is a schematic view of the installation of the third motor of the present invention.
Fig. 6 is a schematic view of the installation of a fourth motor of the present invention.
In the figure: 1. a support; 2. a support plate; 3. a first motor; 4. a feeding plate; 5. a first rotating shaft; 6. a feed roll; 7. an auxiliary plate; 8. a waiting table; 9. moving the plate; 10. a second motor; 11. a first runner; 12. a belt; 13. a mounting frame; 14. a moving block; 15. a fixing plate; 16. a second runner; 17. a support box; 18. mounting a plate; 19. a third motor; 20. a cross beam; 21. a drive motor; 22. a rotating plate; 23. a first cylinder; 24. a first splint; 25. a slide rail; 26. a slider; 27. a second rotating shaft; 28. a first gear; 29. a second gear; 30. a connecting shaft; 31. a connecting plate; 32. a second cylinder; 33. a second splint; 34. a rack; 35. a fourth motor; 36. a third rotating shaft; 37. a third gear; 38. a movable block.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, an automated injection molding robot for injection molding production, comprising: the device comprises a support 1, a first motor 3, a feeding roller 6, a movable plate 9, a second motor 10, a fixed plate 15, a third motor 19, a cross beam 20, a driving motor 21, a first cylinder 23, a first clamping plate 24, a slide rail 25, a slide block 26, a first gear 28, a second gear 29, a second cylinder 32, a second clamping plate 33, a rack 34 and a fourth motor 35, wherein the top end of the support 1 is fixedly provided with a mounting frame 13 through bolts, the top end of the mounting frame 13 is fixedly provided with the second motor 10 for driving the movable plate 9 to move, the movable plate 9 is fixedly connected with a movable block 38 through bolts, the bottom end of the movable plate 9 is fixedly provided with the fixed plate 15 through bolts, one end of the fixed plate 15 is fixedly provided with the driving motor 21 through bolts, one end of the driving motor 21 is rotatably connected with an output shaft, one end of the output shaft is fixedly connected with a rotating plate 22 through mounting holes, one, first cylinder 23 passes through bolt and rotor plate 22 fixed connection, the one end movable mounting of first cylinder 23 has first splint 24, and then when starting driving motor 21, driving motor 21 drives rotor plate 22 through the output shaft and rotates, make rotor plate 22 can change the direction that the plug fed, make the plug can be according to the feeding requirement when the feeding, along with rotor plate 22's rotation change feeding direction, make the plug no longer be single rectilinear feeding when the feeding, thereby can be according to the feeding efficiency when improving moulding plastics, thereby improve the efficiency of moulding plastics.
The top of support 1 is provided with first motor 3, the one end of first motor 3 is rotated and is connected with first pivot 5, the both ends of first pivot 5 are passed through the bearing and are rotated with the bearing bracket and be connected, the bearing bracket passes through bolt and support 1 fixed connection, the one end of first pivot 5 is passed through the key and is rotated with feed roll 6 and be connected, feed roll 6 is gone up and is provided with a plurality of standing grooves of placing the plug along the circumferencial direction equidistance, the one end of feed roll 6 is provided with feed plate 4, feed plate 4 is acute angle contained angle setting with the horizontal direction, feed plate 4 passes through bolt and support 1 fixed connection.
An auxiliary plate 7 is symmetrically arranged at one end of the feeding roller 6, the auxiliary plate 7 is arranged at an acute included angle with the horizontal direction, the auxiliary plate 7 is positioned at one end of the feeding roller 6, which is far away from the feeding plate 4, one end of the auxiliary plate 7 is equal to the central line of the feeding roller 6 in height, the auxiliary plate 7 is fixedly connected with a waiting table 8 through a bolt, a groove matched with a mandrel is arranged at the top end of the waiting table 8, the waiting table 8 is fixedly connected with the support 1 through a bolt, when the mandrel is placed on the feeding plate 4, the first motor 3 is started, the first motor 3 drives the first rotating shaft 5 to rotate, so that the first rotating shaft 5 drives the feeding roller 6 to rotate, the mandrel sequentially enters a plurality of placing grooves arranged on the feeding roller 6, and when the mandrel rotates along with the feeding roller 6, the mandrel sequentially falls into the waiting table 8 along the length direction of the auxiliary plate 7, and through the arrangement of the feeding roller 6, the feeding roller 6, during feeding, the core rod is rotated along with the feeding roller 6, so that feeding of the core rod during injection molding is continuous and uniform, and feeding efficiency during injection molding is greatly improved.
The second motor 10 is fixedly connected with the mounting frame 13 through a bolt, one end of the second motor 10 is rotatably connected with an output shaft, one end of the output shaft is rotatably connected with the first rotating wheel 11 through a key, one end of the first rotating wheel 11 is movably connected with the belt 12, the first rotating wheel 11 is movably connected with the second rotating wheel 16 through the belt 12, one end of the belt 12 is fixedly connected with the movable block 38 through a bolt, one end of the mounting frame 13 is fixedly provided with a guide rail through a bolt, one end of the guide rail is slidably connected with the movable block 14, the movable block 14 is fixedly connected with the fixed plate 15 through a bolt, when a mandrel enters the waiting table 8 through the feeding roller 6, the second motor 10 is started, the second motor 10 drives the first rotating wheel 11 to rotate through the output shaft, the first rotating wheel 11 drives the second rotating wheel 16 to rotate through the belt 12, and the belt 12 drives the movable, thereby make movable block 38 drive the direction of height removal of movable plate 9 along mounting bracket 13, thereby make fixed plate 15 drive rotor plate 22 and remove to the one end of waiting for platform 8, and then through the first splint 24 of first cylinder 23 drive with the plug centre gripping, and through driving motor 21's start-up, make the plug realize 90 feeding direction changes through the rotation along with rotor plate 22, thereby make the feeding direction of plug can adjust according to actual feeding needs, make the feeding direction more nimble, thereby the efficiency of feeding has been improved, and then injection molding efficiency has been improved.
The bottom of support 1 has backup pad 2 through bolt fixed mounting, and there is support box 17 on the top of backup pad 2 through bolt fixed mounting, and bolt and mounting panel 18 fixed connection are passed through to the top of support box 17, and the one end symmetry of mounting panel 18 is provided with slider 26, and slider 26 passes through bolt and mounting panel 18 fixed connection, and slider 26's bottom sliding connection has slide rail 25, and slide rail 25 passes through bolt and crossbeam 20 fixed connection.
One end of the mounting plate 18 is fixedly provided with a fourth motor 35 through a bolt, the bottom end of the fourth motor 35 is rotatably connected with a third rotating shaft 36, the bottom end of the third rotating shaft 36 is rotatably connected with a third gear 37 through a key, the third gear 37 is in meshing transmission with a rack 34, and the rack 34 is fixedly connected with the cross beam 20 through a bolt.
One end of the cross beam 20 is fixedly provided with a third motor 19 through a bolt, one end of the third motor 19 is rotatably connected with a second rotating shaft 27, one end of the second rotating shaft 27 is rotatably connected with the cross beam 20 through a bearing, one end of the second rotating shaft 27 penetrates through the cross beam 20 and extends outwards, and one end of the second rotating shaft 27 is rotatably connected with the first gear 28 through a key.
The first gear 28 and the second gear 29 are in external meshing transmission, the second gear 29 is rotatably connected with the connecting shaft 30 through a key, one end of the connecting shaft 30 is rotatably connected with the connecting plate 31 through a bearing, and the connecting plate 31 is fixedly connected with the cross beam 20 through a bolt.
A second cylinder 32 is fixedly installed at one end of the connecting shaft 30, a second clamping plate 33 is movably installed at the bottom end of the second cylinder 32, when a material needs to be taken after injection molding, a fourth motor 35 is started, the fourth motor 35 drives a third gear 37 to rotate through a third rotating shaft 36, the rack 34 is driven to move along the length direction of the cross beam 20 while the third gear 37 is meshed with the rack 34 for transmission, the cross beam 20 is driven to move towards the direction of the fixing plate 15 through the relative sliding of the sliding rail 25 and the sliding block 26, so that the second cylinder 32 moves to the bottom end of the fixing plate 15, the third motor 19 is started, the third motor 19 drives a second rotating shaft 27 to rotate, the second rotating shaft 27 drives the first gear 28 to rotate, the first gear 28 is driven to rotate the connecting shaft 30 through external meshing transmission with the second gear 29, and the connecting shaft 30 drives the second cylinder 32 to rotate until the second clamping plate 33 is arranged downwards, start second cylinder 32, second cylinder 32 accomplishes through driving second splint 33 and gets the material, second splint 33 gets material back fourth motor 35 drive third gear 37 antiport, thereby make crossbeam 20 drive second splint 33 remove to initial position and accomplish the unloading, and then make behind the injection moulding, through fourth motor 35, the drive of third motor 19, and cooperate second cylinder 32's start-up, make behind the injection moulding, second splint 33 can get material and unloading fast, the efficiency of unloading is improved, thereby the efficiency of moulding plastics has been improved.
The using method of the injection molding manipulator specifically comprises the following steps:
firstly, placing a core rod with a feeding function on a feeding plate 4, starting a first motor 3, driving a first rotating shaft 5 to rotate by the first motor 3, driving a feeding roller 6 to rotate by the first rotating shaft 5, enabling the core rod to sequentially enter a plurality of placing grooves formed in the feeding roller 6, and enabling the core rod to sequentially fall into a waiting table 8 along the length direction of an auxiliary plate 7 when the core rod rotates along with the feeding roller 6;
secondly, starting the second motor 10, wherein the second motor 10 drives the first rotating wheel 11 to rotate through the output shaft, so that the first rotating wheel 11 drives the second rotating wheel 16 to rotate through the belt 12, and further the belt 12 drives the movable block 38 to move while moving, so that the movable block 38 drives the movable plate 9 to move along the height direction of the mounting frame 13, and the fixed plate 15 drives the rotating plate 22 to move to one end of the waiting table 8;
thirdly, starting the first air cylinder 23, driving the first clamping plate 24 to clamp the core rod by the first air cylinder 23, starting the driving motor 21, and driving the rotating plate 22 to rotate 90 degrees by the driving motor 21 through the output shaft, so that the core rod is conveyed into the injection mold by the first clamping plate 24;
fourthly, when material is required to be taken after injection molding, a fourth motor 35 is started, the fourth motor 35 drives a third gear 37 to rotate through a third rotating shaft 36, the third gear 37 is meshed with the rack 34 for transmission, simultaneously, the rack 34 moves along the length direction of the cross beam 20, the cross beam 20 moves towards the direction of the fixed plate 15 through relative sliding of the slide rail 25 and the slide block 26, so that the second air cylinder 32 moves to the bottom end of the fixed plate 15, the third motor 19 is started, the third motor 19 drives the second rotating shaft 27 to rotate, the second rotating shaft 27 drives the first gear 28 to rotate, further, the first gear 28 drives the connecting shaft 30 to rotate through external meshing transmission with the second gear 29, the connecting shaft 30 drives the second air cylinder 32 to rotate to the second clamping plate 33 to be downwards arranged, the second air cylinder 32 is started, the second air cylinder 32 drives the second clamping plate 33 to finish material taking, after the second clamping plate 33 takes material, the fourth motor 35 drives the third gear 37 to reversely rotate, so that the beam 20 drives the second clamping plate 33 to move to the initial position to complete the blanking.
When the mandrel feeder is used, one end of a first rotating shaft 5 is rotationally connected with a feed roller 6 through a key, a plurality of placing grooves for placing mandrels are arranged on the feed roller 6 at equal intervals along the circumferential direction, an auxiliary plate 7 is symmetrically arranged at one end of the feed roller 6, so that one end of the auxiliary plate 7 is equal to the center line of the feed roller 6 in height, the first rotating shaft 5 is driven to rotate by the first motor 3, so that the first rotating shaft 5 drives the feeding roller 6 to rotate, the core rods sequentially enter a plurality of placing grooves arranged on the feeding roller 6, and when the core rod rotates along with the feeding roller 6, the core rod falls into the waiting table 8 along the length direction of the auxiliary plate 7 in sequence, the feeding roller 6 is arranged, so that the feeding roller 6 is not a traditional single straight line type feeding any more, and when feeding, the core rod is fed by rotating along with the feeding roller 6, the feeding of the core rod is more continuous and uniform during injection molding, so that the feeding efficiency during injection molding is greatly improved; by arranging the driving motor 21, one end of the driving motor 21 is rotatably connected with an output shaft, one end of the output shaft is fixedly connected with the rotating plate 22 through a mounting hole, one end of the rotating plate 22 is symmetrically provided with the first air cylinders 23, the first air cylinders 23 are fixedly connected with the rotating plate 22 through bolts, one end of each first air cylinder 23 is movably provided with the first clamping plate 24, and then when the driving motor 21 is started, the driving motor 21 drives the rotating plate 22 to rotate through the output shaft, so that the rotating plate 22 can change the feeding direction of the core rod, the feeding direction of the core rod can be changed along with the rotation of the rotating plate 22 according to the feeding requirement during feeding, the core rod is not fed in a single linear mode any more during feeding, the feeding efficiency during injection molding can be improved, and the injection molding efficiency is improved; when the core rod enters the waiting table 8 through the feeding roller 6, the second motor 10 drives the first rotating wheel 11 to rotate through the output shaft, so that the first rotating wheel 11 drives the second rotating wheel 16 to rotate through the belt 12, further, the belt 12 drives the movable block 38 to move while moving, further, the movable block 38 drives the movable plate 9 to move along the height direction of the mounting frame 13, further, the fixed plate 15 drives the rotating plate 22 to move to one end of the waiting table 8, further, the first cylinder 23 drives the first clamping plate 24 to clamp the core rod, and through the starting of the driving motor 21, the core rod realizes 90-degree feeding direction change through the rotation along with the rotating plate 22, so that the feeding direction of the core rod can be adjusted according to actual feeding needs, the feeding direction is more flexible, the feeding efficiency is improved, and the injection molding efficiency is improved; when materials need to be taken after injection molding, the first gear 28 drives the connecting shaft 30 to rotate through external meshing transmission with the second gear 29, so that the connecting shaft 30 drives the second cylinder 32 to rotate to the second clamping plate 33 to be arranged downwards, the second cylinder 32 drives the second clamping plate 33 to finish taking the materials, the second clamping plate 33 drives the fourth motor 35 to drive the third gear 37 to rotate reversely after the materials are taken, so that the cross beam 20 drives the second clamping plate 33 to move to the initial position to finish blanking, further, after injection molding, the fourth motor 35 and the third motor 19 are driven, and the second cylinder 32 is matched with starting, so that after injection molding, the second clamping plate 33 can quickly take the materials and blank, the blanking efficiency is improved, and the injection molding efficiency is improved.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. An automatic injection molding manipulator for injection molding production, comprising: the feeding device comprises a support (1), a first motor (3), a feeding roller (6), a moving plate (9), a second motor (10), a fixed plate (15), a third motor (19), a cross beam (20), a driving motor (21), a first cylinder (23), a first clamping plate (24), a sliding rail (25), a sliding block (26), a first gear (28), a second gear (29), a second cylinder (32), a second clamping plate (33), a rack (34) and a fourth motor (35), wherein a mounting frame (13) is fixedly installed at the top end of the support (1) through bolts, the second motor (10) used for driving the moving plate (9) to move is fixedly installed at the top end of the mounting frame (13), the moving plate (9) is fixedly connected with a moving block (38) through bolts, the fixed plate (15) is fixedly installed at the bottom end of the moving plate (9) through bolts, the driving motor (21) is fixedly installed at one end of the fixed plate (, one end of the driving motor (21) is rotatably connected with an output shaft, one end of the output shaft is fixedly connected with the rotating plate (22) through a mounting hole, one end of the rotating plate (22) is symmetrically provided with first cylinders (23), the first cylinders (23) are fixedly connected with the rotating plate (22) through bolts, and one end of each first cylinder (23) is movably provided with a first clamping plate (24);
the top end of the support (1) is provided with a first motor (3), one end of the first motor (3) is rotatably connected with a first rotating shaft (5), two ends of the first rotating shaft (5) are rotatably connected with a bearing frame through bearings, the bearing frame is fixedly connected with the support (1) through bolts, one end of the first rotating shaft (5) is rotatably connected with a feeding roller (6) through keys, a plurality of placing grooves for placing core rods are formed in the feeding roller (6) at equal intervals along the circumferential direction, one end of the feeding roller (6) is provided with a feeding plate (4), the feeding plate (4) is arranged at an acute included angle with the horizontal direction, and the feeding plate (4) is fixedly connected with the support (1) through bolts;
auxiliary plates (7) are symmetrically arranged at one end of the feeding roller (6), the auxiliary plates (7) are arranged at an acute included angle with the horizontal direction, one end of each auxiliary plate (7) is equal in height to the central line of the feeding roller (6), the auxiliary plates (7) are fixedly connected with a waiting table (8) through bolts, a groove matched with the core rod is formed in the top end of the waiting table (8), and the waiting table (8) is fixedly connected with the support (1) through bolts;
the bottom of support (1) has backup pad (2) through bolt fixed mounting, there is support box (17) on the top of backup pad (2) through bolt fixed mounting, bolt and mounting panel (18) fixed connection are passed through on the top of support box (17), the one end symmetry of mounting panel (18) is provided with slider (26), slider (26) pass through bolt and mounting panel (18) fixed connection, the bottom sliding connection of slider (26) has slide rail (25), slide rail (25) pass through bolt and crossbeam (20) fixed connection.
2. The automatic injection molding manipulator for injection molding production according to claim 1, wherein a fourth motor (35) is fixedly mounted at one end of the mounting plate (18) through a bolt, a third rotating shaft (36) is rotatably connected to the bottom end of the fourth motor (35), the bottom end of the third rotating shaft (36) is rotatably connected with a third gear (37) through a key, the third gear (37) is in meshing transmission with the rack (34), and the rack (34) is fixedly connected with the cross beam (20) through a bolt.
3. The automatic injection molding manipulator for injection molding production according to claim 1, wherein the second motor (10) is fixedly connected with the mounting frame (13) through a bolt, one end of the second motor (10) is rotatably connected with an output shaft, one end of the output shaft is rotatably connected with the first rotating wheel (11) through a key, one end of the first rotating wheel (11) is movably connected with a belt (12), and the first rotating wheel (11) is movably connected with the second rotating wheel (16) through the belt (12).
4. The automatic injection molding manipulator for injection molding production according to claim 3, wherein one end of the belt (12) is fixedly connected with the movable block (38) through a bolt, one end of the mounting frame (13) is fixedly provided with a guide rail through a bolt, one end of the guide rail is slidably connected with the movable block (14), and the movable block (14) is fixedly connected with the fixed plate (15) through a bolt.
5. The automatic injection molding manipulator for injection molding production according to claim 1, wherein one end of the cross beam (20) is fixedly provided with a third motor (19) through a bolt, one end of the third motor (19) is rotatably connected with a second rotating shaft (27), one end of the second rotating shaft (27) is rotatably connected with the cross beam (20) through a bearing, one end of the second rotating shaft (27) penetrates through the cross beam (20) and extends outwards, and one end of the second rotating shaft (27) is rotatably connected with the first gear (28) through a key.
6. An automatic injection molding manipulator for injection molding production according to claim 5, wherein the first gear (28) and the second gear (29) are in external meshing transmission, the second gear (29) is rotatably connected with the connecting shaft (30) through a key, one end of the connecting shaft (30) is rotatably connected with the connecting plate (31) through a bearing, and the connecting plate (31) is fixedly connected with the cross beam (20) through a bolt.
7. The automatic injection molding manipulator for injection molding production according to claim 6, wherein one end of the connecting shaft (30) is fixedly provided with a second cylinder (32), and the bottom end of the second cylinder (32) is movably provided with a second clamping plate (33).
8. Use of an automated injection molding robot for injection molding production according to any of claims 1 to 7, characterized in that the use specifically comprises the steps of:
firstly, placing a core rod with a feeding function on a feeding plate (4), starting a first motor (3), driving a first rotating shaft (5) to rotate by the first motor (3), driving a feeding roller (6) to rotate by the first rotating shaft (5), enabling the core rod to sequentially enter a plurality of placing grooves formed in the feeding roller (6), and enabling the core rod to sequentially fall into a waiting table (8) along the length direction of an auxiliary plate (7) when the core rod rotates along with the feeding roller (6);
secondly, a second motor (10) is started, the second motor (10) drives a first rotating wheel (11) to rotate through an output shaft, so that the first rotating wheel (11) drives a second rotating wheel (16) to rotate through a belt (12), the belt (12) drives a movable block (38) to move while moving, the movable block (38) drives a movable plate (9) to move along the height direction of an installation frame (13), and the fixed plate (15) drives a rotating plate (22) to move to one end of a waiting table (8);
thirdly, starting the first air cylinder (23), driving the first clamping plate (24) to clamp the core rod by the first air cylinder (23), starting the driving motor (21), and driving the rotating plate (22) to rotate 90 degrees by the driving motor (21) through an output shaft, so that the core rod is conveyed into the injection mold by the first clamping plate (24);
fourthly, when the material needs to be taken after injection molding, a fourth motor (35) is started, the fourth motor (35) drives a third gear (37) to rotate through a third rotating shaft (36), the third gear (37) and a rack (34) are in meshing transmission while the rack (34) moves along the length direction of the cross beam (20), the cross beam (20) moves towards the direction of the fixing plate (15) through the relative sliding of the sliding rail (25) and the sliding block (26), so that the second cylinder (32) moves to the bottom end of the fixing plate (15), the third motor (19) is started, the third motor (19) drives a second rotating shaft (27) to rotate, the second rotating shaft (27) drives the first gear (28) to rotate, the first gear (28) drives the connecting shaft (30) to rotate through external meshing transmission with the second gear (29), and the connecting shaft (30) drives the second cylinder (32) to rotate to the second clamping plate (33) to be arranged downwards, and a second air cylinder (32) is started, the second air cylinder (32) drives a second clamping plate (33) to finish material taking, and a fourth motor (35) drives a third gear (37) to rotate in the reverse direction after the second clamping plate (33) takes the material, so that the beam (20) drives the second clamping plate (33) to move to the initial position to finish blanking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010323256.1A CN111421754A (en) | 2020-04-22 | 2020-04-22 | Automatic injection molding manipulator for injection molding production and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010323256.1A CN111421754A (en) | 2020-04-22 | 2020-04-22 | Automatic injection molding manipulator for injection molding production and use method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111421754A true CN111421754A (en) | 2020-07-17 |
Family
ID=71558414
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010323256.1A Pending CN111421754A (en) | 2020-04-22 | 2020-04-22 | Automatic injection molding manipulator for injection molding production and use method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111421754A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2654377A1 (en) * | 1989-11-13 | 1991-05-17 | Pages | Manipulator for depositing elements within a mould in an injection moulding machine, and control method |
| CN106976203A (en) * | 2017-05-27 | 2017-07-25 | 苏州工业园区第塑胶有限公司 | Plug inserts conveying device and automatic injection formation system |
| CN207825347U (en) * | 2018-01-23 | 2018-09-07 | 张家港天乐橡塑科技股份有限公司 | A kind of production system of electric motor of automobile turbine case |
-
2020
- 2020-04-22 CN CN202010323256.1A patent/CN111421754A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2654377A1 (en) * | 1989-11-13 | 1991-05-17 | Pages | Manipulator for depositing elements within a mould in an injection moulding machine, and control method |
| CN106976203A (en) * | 2017-05-27 | 2017-07-25 | 苏州工业园区第塑胶有限公司 | Plug inserts conveying device and automatic injection formation system |
| CN207825347U (en) * | 2018-01-23 | 2018-09-07 | 张家港天乐橡塑科技股份有限公司 | A kind of production system of electric motor of automobile turbine case |
Non-Patent Citations (1)
| Title |
|---|
| 设计师：YF5Y: "卧式注塑机埋入注塑自动上下料3D模型", 《卧式注塑机埋入注塑自动上下料3D模型》 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN213260726U (en) | Multistation injection molding machine for polymer rubber and plastic | |
| CN115921559A (en) | Cold rolling all-in-one of drawing of new forms of energy battery square casing | |
| CN111716655A (en) | Injection mold with automatic deburring mechanism for mold opening and closing and use method | |
| CN116214970B (en) | Plate pultrusion equipment and method for glass fiber processing | |
| CN113681814A (en) | Multi-mode intelligence-developing product production equipment and use method thereof | |
| CN212764701U (en) | Multi-layer extrusion mold opening and closing device of blow molding machine | |
| CN208978201U (en) | A kind of plastic conduit internal screw thread product pickoff | |
| CN111421754A (en) | Automatic injection molding manipulator for injection molding production and use method thereof | |
| CN219486637U (en) | Improved compression molding device for carbon fiber prepreg | |
| CN109955462B (en) | Bottle blowing machine | |
| CN116038991A (en) | Automatic injection molding production equipment for plastic products | |
| CN116039036A (en) | Rubber thermoplastic processing is with even extrusion device convenient to clearance | |
| CN213891109U (en) | Automatic change out die clamper | |
| CN214645573U (en) | Discharging device for injection molding nozzle | |
| CN114589873A (en) | Plastic injection molding process | |
| CN114603828A (en) | Mould moving device of large-scale double-station hollow blow molding machine | |
| CN211105536U (en) | Multi-shaft mold opening and closing linkage device of bottle blowing machine | |
| CN113771309A (en) | Processing technology and production equipment for automobile front wiper motor gear | |
| CN218983854U (en) | Go into box joint assembly machine | |
| CN220316757U (en) | Blanking device of film blowing machine | |
| CN210362634U (en) | Hardware rapid demoulding mould | |
| CN221562148U (en) | Demoulding device for injection molding | |
| CN219006801U (en) | Turnover type functional frame device for injection mold production | |
| CN218171266U (en) | Electric toothbrush is takeout mechanism for injection moulding | |
| CN216682647U (en) | Processing die capable of continuously producing wide refractory magnesium oxysulfate plate |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200717 |
|
| RJ01 | Rejection of invention patent application after publication |