CN207818482U

CN207818482U - A kind of automatic apparatus for turning for coil capacity infolding station

Info

Publication number: CN207818482U
Application number: CN201820210060.XU
Authority: CN
Inventors: 李舒钧
Original assignee: Nanjing Jin Hui Kai Electronic Technology Co Ltd; NANJING HUIKAI ELECTRONIC ANTI-THEFT EQUIPMENT Co Ltd
Current assignee: Nanjing Jin Hui Kai Electronic Technology Co Ltd; NANJING HUIKAI ELECTRONIC ANTI-THEFT EQUIPMENT Co Ltd
Priority date: 2018-02-06
Filing date: 2018-02-06
Publication date: 2018-09-04
Anticipated expiration: 2028-02-06

Abstract

The utility model discloses a kind of automatic apparatus for turning for coil capacity infolding station, are related to electronic product machining apparatus field, and the mechanization for solving coil capacity infolding station in the prior art is automatically low, and less efficient problem is characterized in that：Rack is equipped with the rotating disk mechanism for carrying coil, the rack includes hoisting mechanism, the hoisting mechanism includes lifting cylinder, the piston rod of the lifting cylinder, which is connected with, lifts block, the block side that lifts is fixed with pressure roller, pusher cylinder is fixed in the vertical arm, piston rod and the transverse arm of pusher cylinder are fixed；Gripping body includes the horizontal air cylinder being fixed on the rack, and the piston rod of horizontal air cylinder is fixed with the manipulator for gripping coil.The 180 ° of folds carried out to capacitance with dynamic pressure roller by pusher cylinder and lifting cylinder, mechanization turn down automatically, and precision is higher；Manipulator is moved by horizontal air cylinder, the coil of completion of processing is removed from cradle, high degree of automation, and individual difference is small.

Description

A kind of automatic apparatus for turning for coil capacity infolding station

Technical field

The utility model is related to electronic product machining apparatus fields, and in particular to a kind of for coil capacity infolding station Automatic apparatus for turning.

Background technology

Nowadays, with the continuous improvement of people's living standards, we have many electric appliance needs to use induction at one's side Coil, coil will usually carry out quality testing and packaging before production appears on the market sale, and it is logical to be detected packaging to coil at present It is often to use based on manually test and packaging, or use the automation of limited several steps of part, it is all simpler and cruder, The degree of automation is relatively low.

As shown in Figure 1 and Figure 2, coil is the key core component in breaker overcurrent trip, at present coil 1 with After capacitance 2 welds, to save the volume of coil 1,2 internal buckle of capacitance for being connected coil 1 is needed, is folded in coil 1 It is convenient for the installation of subsequent coil 1 to reduce the volume of coil 1 in portion.The fold work of general capacitance 2 mostly uses greatly artificial behaviour Make, manual operation is less efficient, and turn down position be susceptible to deviation, and be likely to occur fold angle not enough, fold position not Phenomena such as uniform, influences the product quality and qualification rate of coil panel.

Currently, notification number is that the utility model discloses the automatic patch gasket dresses of electromagnetic stove coil production by CN206054471U It sets, the sub-material motor is mounted on frame lower, and the bearing block is mounted on the middle part of rack, which passes with sub-material motor Dynamic connection, the gasket material separating disc are fixedly mounted on bearing block, and the gasket cunning in divergent shape is offered on the gasket material separating disc Slot offers locating slot in the gasket sliding slot, and the mica feeding warehouse and mica discharging bin mount in rack, and position respectively In the front and back side of gasket material separating disc, the pairs of shaking charging tray is located at the both sides of mica feeding warehouse, the mica charging Storehouse and mica discharging bin are made of bottom plate, holder and upper cover plate respectively.

Said program realizes the automatic stickup of coil, but for the composite structure of coil and capacitance after stickup, It is not bent.

Utility model content

The purpose of this utility model is to provide a kind of automatic apparatus for turning for coil capacity infolding station, its advantage is that It realizes and is set automatically by folded in coil progress capacitance, improve product quality product rate and production efficiency.

The above-mentioned technical purpose of the utility model technical scheme is that：One kind being used for coil capacity The automatic apparatus for turning of infolding station, including rack, the rack are equipped with the rotating disk mechanism for carrying coil, the turntable Uniform intervals are equipped with several cradles in mechanism；

The rack further includes hoisting mechanism, and the hoisting mechanism includes the vertical arm being fixed on the rack, described vertical Arm is equipped with transverse arm, is fixed with lifting cylinder on the transverse arm, the piston rod of the lifting cylinder, which is connected with, lifts block, the lift Motion block side is fixed with pressure roller, and pusher cylinder, the piston rod and transverse arm of the pusher cylinder are horizontally fixed in the vertical arm It is fixed；

The rack further includes the gripping body positioned at rotating disk mechanism side, and the gripping body includes being fixed on the rack Horizontal air cylinder, the piston rod of the horizontal air cylinder is fixed with the manipulator for gripping coil.

By using above-mentioned technical proposal, the coil that side is connected with capacitance is placed on the cradle of rotating disk mechanism, electricity Appearance is now placed in coil outer, and pressure roller is located at below capacitance, and hoisting mechanism will first lift block by lifting cylinder and be promoted, at this time with It lifting the pressure roller that block is fixedly connected and capacitance is turned down 90 °, pusher cylinder pushes transverse arm movement later, to be moved to left with dynamic pressure roller, The fold that capacitance is carried out to 90 ° again realizes electricity to realize that capacitance is folded to coil inside by pusher cylinder and lifting cylinder The manipulator of the 180 ° of folds held, side is moved by the piston rod of horizontal air cylinder, by the coil of completion of processing from cradle It removes, high degree of automation, individual difference is small.

Preferably, the manipulator include with the fixed fixed seat of horizontal air cylinder piston rod, it is fixed in the fixed seat There are first mechanical arm, the fixed seat to be equipped with L-shaped support plate, crawl cylinder, the crawl are fixed in the support plate The piston rod of cylinder is fixed with second mechanical arm.

By using above-mentioned technical proposal, the level height of first mechanical arm is concordant with cradle, and first mechanical arm passes through When horizontal air cylinder extends, it can be bonded the lower section of coil, when fixed seat is moved adjacent to cradle position by horizontal air cylinder, crawl Cylinder driving second mechanical arm moves downward, and clamps coil together with first mechanical arm, and the piston rod of horizontal air cylinder is received at this time Contracting, to removing coil from cradle, after crawl cylinder loosens, coil is fallen on hand from machinery, convenient manual operation, Realize automation.

Preferably, the first mechanical arm, second mechanical arm are set as trapezoidal transition close to one end of rotating disk mechanism.

By using above-mentioned technical proposal, manipulator is relatively large in diameter, and coil is smaller, to make manipulator smoothly to coil It is gripped, first mechanical arm, the end of second mechanical arm are more rounded, reduce the contact area with coil, achieve optimization knot The effect of structure.

Preferably, the transverse arm is through there is a limit hole positioned at lifting cylinder both sides, it is described lift block and be fixed be located at The gag lever post of lifting cylinder piston rod both sides, the limit hole are bonded for gag lever post and slide.

By using above-mentioned technical proposal, when lifting cylinder, which will lift block, to be moved back and forth, there are the left and right directions of generation Offset, add gag lever post equipped with two groups and be bonded limit hole sliding, the upper and lower displacement of block is lifted to stablize, to accurately with The fold displacement for the pressure roller that block is fixedly connected is lifted, and then promotes the precision of processing coil.

Preferably, being arranged with elastic component on the gag lever post.

It is promoted by using above-mentioned technical proposal because the fold of the capacitance on coil is by the left and right upper and lower displacement of pressure roller There are the vibration of anchor point when air cylinder lifting lifts block, the elastic component added is spring structure, is carried out between block and transverse arm lifting Buffering reduces lifting cylinder driving and lifts block movement and vibration when fixed point, advanced optimized structure, improved coil Processing quality.

Preferably, the rotating disk mechanism includes the servo motor on fixed frame, the output shaft of the servo motor is solid There are circular support for rotary disc, the cradle interval to be fixed on the support for rotary disc edge surely.

By using above-mentioned technical proposal, the internal buckle that opposed coil is carried out to capacitance turns down, can be manual by staff It is placed on cradle, to improve efficiency, servo motor periodically starts, to drive support for rotary disc periodically to be turned It is dynamic, coil is placed on each cradle, it is identical at a distance from pressure roller after rotation because support for rotary disc is circle, convenient for improving pressure Roller turns down the efficiency of capacitance, also allows for staff and coil is put cradle, improve processing efficiency.

Preferably, there is for the embedded limiting slot of coil fitting recess on the cradle, the cradle is close to gripping The side of mechanism is equipped with the slot being inserted into for manipulator.

By using above-mentioned technical proposal, coil rotates on cradle and with support for rotary disc, and the limiting slot added is used for Preferably coil is limited, to prevent coil from being fallen from support bracket, after coil is embedded in limiting slot, is unfavorable for machine Tool hand directly captures coil, and the slot added is bonded sliding for the end of first mechanical arm, consequently facilitating coil is taken out, obtains The advantageous effect of operation readiness.

Preferably, the rewinding mouth below gripping body is offered in the rack, it is oblique below the rewinding mouth It is connected with guide plate.

By using above-mentioned technical proposal, after manipulator removes the coil of completion of processing from cradle, coil exists Unrestrained problem everywhere, the rewinding mouth added are located at below manipulator, and after crawl cylinder unclamps second mechanical arm, coil is Rewinding mouth can be fallen into, guide plate will preferably be oriented to the descent path of coil, and coil is prevented to be scattered, convenient operation.

In conclusion the utility model has the advantages that：

1, the 180 ° of folds carried out to capacitance with dynamic pressure roller by pusher cylinder and lifting cylinder, mechanization turn down automatically, Individual difference is small, and the precision of coil is higher；

2, manipulator is moved by the piston rod of horizontal air cylinder, the coil of completion of processing is removed from cradle, automatically Change degree is high, and individual difference is small.

Description of the drawings

Fig. 1 is the schematic diagram for showing coil and capacitance connection structure；

Fig. 2 be for show capacitance after fold with the connection structure of coil；

Fig. 3 is the overall structure diagram of the present embodiment；

Fig. 4 is the schematic diagram for showing rotating disk mechanism structure in the present embodiment；

Fig. 5 is the schematic diagram for showing gripping body structure in the present embodiment；

Fig. 6 is the enlarged drawing at A in Fig. 4.

Reference numeral：1, coil；2, capacitance；3, rack；31, rewinding mouth；32, guide plate；4, rotating disk mechanism；41, support Seat；411, limiting slot；412, slot；42, servo motor；43, support for rotary disc；5, hoisting mechanism；51, vertical arm；52, transverse arm； 521, limit hole；53, lifting cylinder；54, block is lifted；541, gag lever post；55, pressure roller；56, pusher cylinder；57, elastic component；6、 Gripping body；61, horizontal air cylinder；62, manipulator；621, first mechanical arm；622, second mechanical arm；63, support plate；64, it grabs Take cylinder；65, fixed seat.

Specific implementation mode

The utility model is described in further detail below in conjunction with attached drawing.

Embodiment：A kind of automatic apparatus for turning for coil capacity infolding station, as shown in Figure 3, Figure 4, including rack 3, rack 3 is equipped with the rotating disk mechanism 4 for carrying coil 1, and rotating disk mechanism 4 is equipped with cradle 41, and coil 1 is placed on support On seat 41, rack 3 further includes hoisting mechanism 5, and hoisting mechanism 5 includes the vertical arm 51 being fixed in rack 3, is set in vertical arm 51 There is transverse arm 52, lifting cylinder 53 is fixed on transverse arm 52, the piston rod of lifting cylinder 53, which is connected with, lifts block 54, lifts block 54 1 Side is fixed with pressure roller 55, and pusher cylinder 56 is horizontally fixed in vertical arm 51, and piston rod and the transverse arm 52 of pusher cylinder 56 are fixed.

As shown in figure 4, being placed with the coil 1 that side is connected with capacitance 2 on the cradle 41 of rotating disk mechanism 4, capacitance 2 is at this time Outside coil 1, pressure roller 55 is located at 2 lower section of capacitance, and hoisting mechanism 5 will first lift block 54 by lifting cylinder 53 and be promoted, this When with lift pressure roller 55 that block 54 is fixedly connected capacitance 2 turned down 90 °, pusher cylinder 56 pushes transverse arm 52 to move later, to Band dynamic pressure roller 55 moves to left, and capacitance 2 is carried out to 90 ° of fold again, to realize that capacitance 2 is folded to inside coil 1, by pushing gas Cylinder 56 realizes 180 ° of folds of capacitance 2 with lifting cylinder 53.

As shown in figure 4, when lifting cylinder 53 will lift block 54 and move back and forth, there are the offset of the left and right directions of generation, Transverse arm 52 lifts block 54 and is fixed with positioned at 53 piston rod of lifting cylinder through there is the limit hole 521 positioned at 53 both sides of lifting cylinder The gag lever post 541 of both sides, limit hole 521 are bonded for gag lever post 541 and slide, and stablize the upper and lower displacement for lifting block 54, to accurate With the fold displacement for lifting the pressure roller 55 that block 54 is fixedly connected.Shaking there are anchor point when the promotion of lifting cylinder 53 lifts block 54 It is dynamic, elastic component 57 is arranged on gag lever post 541, elastic component 57 is spring structure.Elastic component 57 is lifting between block 54 and transverse arm 52 Into row buffering, and then promote the precision of processing coil 1.

As shown in figs. 3 and 5, rack 3 further includes the gripping body 6 positioned at 4 side of rotating disk mechanism, and gripping body 6 includes solid The horizontal air cylinder 61 being scheduled in rack 3, the piston rod of horizontal air cylinder 61 are fixed with the manipulator 62 for gripping coil 1.Machinery Hand 62 include with the fixed fixed seat 65 of 61 piston rod of horizontal air cylinder, be fixed with first mechanical arm 621, fixed seat in fixed seat 65 65 are equipped with L-shaped support plate 63, and crawl cylinder 64 is fixed in support plate 63, and the piston rod of crawl cylinder 64 is fixed with second Mechanical arm 622, first mechanical arm 621, second mechanical arm 622 are set as trapezoidal transition close to one end of rotating disk mechanism 4.

As shown in Figure 5, Figure 6, cradle 41 is equipped with slot 412, and slot 412 is bonded sliding for the end of manipulator 62, Slot 412 is located at close to the side of gripping body 6.The level height of first mechanical arm 621 is concordant with cradle 41, the first machinery When arm 621 is extended by horizontal air cylinder 61, it can be bonded the lower section of coil 1, when fixed seat 65 is moved adjacent to by horizontal air cylinder 61 When 41 position of cradle, crawl cylinder 64 drives second mechanical arm 622 to move downward, with first mechanical arm 621 together by coil 1 It clamping, the piston rod of horizontal air cylinder 61 is shunk at this time, to which coil 1 be removed from cradle 41, after crawl cylinder 64 loosens, Coil 1 is fallen from manipulator 62.

As shown in Figure 4, Figure 5, after manipulator 62 removes the coil 1 of completion of processing from cradle 41, coil 1 exist with Locate unrestrained problem, the rewinding mouth 31 positioned at 6 lower section of gripping body is offered in rack 3,31 lower section of rewinding mouth is oblique to be connected with Guide plate 32.After crawl cylinder 64 unclamps second mechanical arm 622, coil 1 can fall into rewinding mouth 31, and guide plate 32 will be right The descent path of coil 1 is preferably oriented to.

As shown in Figure 3, Figure 4, rotating disk mechanism 4 includes the servo motor 42 on fixed frame 3, the output shaft of servo motor 42 It is fixed with circular support for rotary disc 43, cradle 41 is equipped with multiple, and is fixed on 43 edge of support for rotary disc, cradle 41 at equal intervals Upper recess, which has, is bonded embedded limiting slot 411 for coil 1.The internal buckle fold of opposed coil 1, servo motor 42 are carried out to capacitance 2 Periodically start, to drive support for rotary disc 43 periodically to be rotated, coil 1 is placed on each cradle 41, because Support for rotary disc 43 is circle, identical at a distance from pressure roller 55 after rotation, convenient for improving the efficiency that pressure roller 55 turns down capacitance 2, also just Coil 1 is put into cradle 41 in staff.

This specific embodiment is only the explanation to the utility model, is not limitations of the present invention, ability Field technique personnel can as needed make the present embodiment the modification of not creative contribution after reading this specification, but As long as all being protected by Patent Law in the right of the utility model.

Claims

1. a kind of automatic apparatus for turning for coil capacity infolding station, it is characterised in that：Including rack (3), the rack (3) it is equipped with the rotating disk mechanism (4) for carrying coil, uniform intervals are equipped with several cradles on the rotating disk mechanism (4) (41)；

The rack (3) further includes hoisting mechanism (5), and the hoisting mechanism (5) includes the vertical arm being fixed in rack (3) (51), the vertical arm (51) is equipped with transverse arm (52), and lifting cylinder (53), the promotion gas are fixed on the transverse arm (52) The piston rod of cylinder (53), which is connected with, lifts block (54), and described block (54) side that lifts is fixed with pressure roller (55), the vertical arm (51) pusher cylinder (56) is horizontally fixed on, the piston rod and transverse arm (52) of the pusher cylinder (56) are fixed；

The rack (3) further includes the gripping body (6) positioned at rotating disk mechanism (4) side, and the gripping body (6) includes fixing The piston rod of horizontal air cylinder (61) in rack (3), the horizontal air cylinder (61) is fixed with the manipulator for gripping coil (62)。

2. a kind of automatic apparatus for turning for coil capacity infolding station according to claim 1, it is characterised in that：Institute Stating manipulator (62) includes and the fixed fixed seat of horizontal air cylinder (61) piston rod（65）, the fixed seat（65）On be fixed with One mechanical arm (621), the fixed seat（65）It is equipped with L-shaped support plate (63), crawl is fixed on the support plate (63) The piston rod of cylinder (64), the crawl cylinder (64) is fixed with second mechanical arm (622).

3. a kind of automatic apparatus for turning for coil capacity infolding station according to claim 2, it is characterised in that：Institute State first mechanical arm (621), second mechanical arm (622) is set as trapezoidal transition close to one end of rotating disk mechanism (4).

4. a kind of automatic apparatus for turning for coil capacity infolding station according to claim 1, it is characterised in that：Institute Transverse arm (52) is stated through there is a limit hole (521) positioned at lifting cylinder (53) both sides, the block (54) that lifts is fixed with positioned at carrying The gag lever post (541) of cylinder (53) piston rod both sides is risen, the limit hole (521) is bonded for gag lever post (541) and slides.

5. a kind of automatic apparatus for turning for coil capacity infolding station according to claim 4, it is characterised in that：Institute It states and is arranged with elastic component (57) on gag lever post (541).

6. a kind of automatic apparatus for turning for coil capacity infolding station according to claim 1, it is characterised in that：Institute It includes the servo motor (42) on fixed frame (3) to state rotating disk mechanism (4), and the output shaft of the servo motor (42) is fixed with circle The support for rotary disc (43) of shape, cradle (41) interval are fixed on the support for rotary disc (43) edge.

7. a kind of automatic apparatus for turning for coil capacity infolding station according to claim 6, it is characterised in that：Institute Stating recess on cradle (41) has for the embedded limiting slot (411) of coil fitting, and the cradle (41) is close to gripping body (6) Side be equipped with the slot (412) that is inserted into for manipulator (62).

8. a kind of automatic apparatus for turning for coil capacity infolding station according to claim 1, it is characterised in that：Institute The rewinding mouth (31) offered in rack (3) below gripping body (6) is stated, rewinding mouth (31) lower section is oblique to be connected with Guide plate (32).