CN207815363U - Flue automatic ash removing device - Google Patents
Flue automatic ash removing device Download PDFInfo
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- CN207815363U CN207815363U CN201721893781.7U CN201721893781U CN207815363U CN 207815363 U CN207815363 U CN 207815363U CN 201721893781 U CN201721893781 U CN 201721893781U CN 207815363 U CN207815363 U CN 207815363U
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- flue
- cleaning ring
- sliding
- oil
- cleaning
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Abstract
The utility model is related to a kind of flue automatic ash removing devices, including flue ontology, cleaning ring, slide assemblies, Sheng Qu mechanisms and oil gas feedway, cleaning ring is coaxially located at flue body interior, the oil gas jet pipe being connected with oil gas feedway is fixed on the outer circumference surface of cleaning ring, the outer surface annular of oil gas jet pipe is evenly equipped with several air nozzles and atomizer;The forward and backward side of cleaning ring is arranged with circular orbit, and the slide block assembly that can be unfolded along circular orbit is slidably connected in circular orbit, cleaning brush or scraper plate are equipped at the top of the sliding block in slide block assembly;Slide assemblies are symmetrically arranged at the left and right both ends of flue inner body wall, and the sliding part on slide assemblies is hinged with cleaning ring;Sheng Qu mechanisms are symmetrically arranged at the arranged on left and right sides of cleaning ring, to pull cleaning ring to rotate and slide axially along flue ontology.The structure design of the utility model is reasonable, using efficiently it is convenient, can effectively carry out flue automatic ash removing, improve the efficiency and reliability of deashing.
Description
Technical field:
The utility model is related to a kind of flue automatic ash removing devices.
Background technology:
Currently, coal-burned industrial boiler is the thermal powerplant that China has a large capacity and a wide range, and domestic coal-burned industrial boiler possesses 60
More ten thousand.The discharge of coal-burned industrial boiler contains flue gas, and temperature is up to 125 DEG C, and other than vapor, dust includes mainly:
The full sulphur silica of base oxygen, calcium oxide, alundum (Al2O3) and di-iron trioxide etc., these ingredients are easy to be infected in discharge process
On the tube wall of smoke discharging pipe, the whole discharge efficiency of boiler is reduced.The heat for the high-temperature combustion product that burning generates passes through
The heating surface of a series of heat-exchange apparatus passes to water or water vapour in flue, and the diameter of soot particle is most in flue gas
At 10~30 μm, dust granule small in this way enlists the services of active force, heat due to van der Waals' force, the machinery between dust and tube wall
Swimming active force and electrostatic attraction etc. make it be attached on heating surface tube wall, and the dust stratification of 1mm is about steel for the resistance of heat transfer
50 times of iron material, greatly reduce heat transfer efficiency, will also influence the normal service life of flue.Therefore, a set of flue is designed
Deashing device is used to remove the dust on smoke evacuation tube wall, and the emission performance for improving boiler has very critically important meaning.
Currently, the cheaper flue cleaning mode of cost is mostly regular mechanical sweeper formula, soot blowing formula, artificial cleaning
Formula, and effect is not fine when first two mode is used alone, and automatic cleaning function is not had, and manually cleaning must be coal-fired
Industrial Boiler shutdown could operate, and harm to the human body is big and time-consuming and laborious.More advanced purge mode has ultrasonic type, exciting
Formula etc., but equipment is expensive and deashing there are certain dead angles.Existing cleaning equipment does not have automatically cleaning and safeguards work(certainly simultaneously
Can, and structure is huge is unsuitable for manual maintenance.
Utility model content:
The purpose of this utility model is that being directed to the above shortcoming, a kind of flue automatic ash removing device is provided, structure is set
Meter is reasonable, can effectively carry out flue automatic ash removing, improves the efficiency and reliability of deashing, while convenient for safeguarding and cleaning.
To achieve the goals above, the technical solution adopted in the utility model is:A kind of flue automatic ash removing device, including
Flue ontology, cleaning ring, slide assemblies, Sheng Qu mechanisms and the oil gas feedway of tubular, the cleaning ring are co-axially located at
Flue body interior is fixed with the oil gas jet pipe being connected with the oil gas feedway on the outer circumference surface of cleaning ring, described
The outer surface annular of oil gas jet pipe is evenly equipped with several air nozzles and atomizer;The forward and backward side of the cleaning ring is symmetrical arranged
There is circular orbit, slidably connect the slide block assembly that can be unfolded along circular orbit in the circular orbit, in the slide block assembly
Sliding block at the top of be both provided with cleaning brush or scraper plate;The slide assemblies are symmetricly set on left and right the two of flue inner body wall
It holds, the sliding part on slide assemblies is hinged with cleaning ring;The Sheng Qu mechanisms are symmetricly set on the arranged on left and right sides of cleaning ring,
To pull cleaning ring sliding axially along flue ontology.
Further, the cleaning ring includes cleaning ring body and the perpendicular cross support for being located at cleaning ring body interior
Frame, the cleaning ring body are made of the upper cleaning ring and lower cleaning ring of semicircular, the lower part of the upper cleaning ring and lower cleaning
Left and right both ends are mutually connected firmly through a connector sleeve respectively between the top of ring, the setting of the axis horizontal of the connector sleeve and with flue sheet
The axis perpendicular of body.
Further, the circular orbit is separated into four sections through cross supporting rack, and every section of circular orbit includes transversal
The inner ring raceway and outer ring raceway of the T-shaped shape in face, being both provided in every section of circular orbit can be along inner ring raceway and outer ring raceway
Mobile small rail car and slide block assembly offers the mounting groove for installing cleaning brush or scraper plate at the top of the small rail car
A;The slide block assembly includes the sliding block that several are distributed along circular orbit, is offered at the top of the sliding block clear for installing
Cleaning brush is installed at the mounting groove B of brush or scraper plate, the top for being located at the sliding block on rear side of cleaning ring, the sliding block being located on front side of cleaning ring
Top scraper plate is installed;Several sliding blocks are distributed in oblique "-" type, in two neighboring sliding block, are located on the sliding block top of downside
It is symmetrically hinged with the interconnected rod of a T-type shape down, prolongs its length direction positioned at symmetrical above and below offer of the medial surface of the sliding block of upside
The interconnection sliding slot of extension, the T-shaped shape in section of the interconnection sliding slot, the upper end of interconnected rod be embedded in interconnection sliding slot and with interconnection
Sliding slot forms sliding pair;In several sliding blocks, sliding block and small rail car positioned at the top connect firmly, and are located at the lowermost sliding block
It is connected firmly with the top of outer ring raceway in the lower part of outer ring raceway in upper cleaning ring or lower cleaning ring.
Further, the interconnection sliding slot includes arc section and straightway, and the arc section is located at the downside of straightway, institute
State sliding block upper surface it is symmetrical above and below offer with the corresponding interconnected rod mounting groove of interconnection sliding slot, the interconnected rod lower end is accommodating
It is hinged in interconnected rod mounting groove and through axis pin and interconnected rod mounting groove, when small rail car pushes the sliding block of the top along ring
When shape track slide downward, the interconnected rod slides into the end of straightway from the arc section of interconnection sliding slot, so that several are slided
Block is sequentially stacked;The medial surface upper end of the sliding block is symmetrical above and below to be equipped with a connecting rod, and the outboard end of the connecting rod is through hinge
Chain is hinged with sliding block, and the medial end of connecting rod is connected with sliding block idler wheel, and two sliding block idler wheels are embedded respectively in outer ring raceway
With inner ring raceway, and sliding pair is formed;The length of connecting rod on several sliding blocks is passed successively from storage end toward expansion extreme direction
Increase.
Further, the slide assemblies include two sliding rails parallel with the axis of flue ontology and can be along
The sliding part of sliding rail movement, two one slide rails are mounted on the both ends of flue ontology horizontal diameter line;The sliding part includes and sliding rail
Parallel connecting plate, the front and rear ends of the connecting plate, which are connected separately with, to be embedded in sliding rail and can be moved along sliding rail
Sliding rail idler wheel, connecting plate are fixedly arranged in the middle of a support shaft radially extended along flue ontology, and the support shaft passes through connection
Set, warp beam holds rotation connection between support shaft and connector sleeve, and support shaft is fixedly connected with a downward opening U-shaped limit across connector sleeve end
Position frame, the front and rear sides vertical portion of the U-shaped position-limited rack is located at the front and rear sides of cross supporting rack, the cross branch
The left and right both ends lower part of support is erected respectively is equipped with a fixed link, and the trailing flank lower end of the fixed link is fixedly connected with one and is horizontally disposed with
L-shaped gag lever post, long side and the vertical portion on rear side of U-shaped position-limited rack of the L-shaped gag lever post fit.
Further, the Sheng Qu mechanisms include being symmetricly set on the preceding drawing motor group of flue ontology front and rear ends with after
Motor group is drawn, it includes being symmetricly set on the preceding drawing motor A and preceding drawing electricity of flue ontology front end arranged on left and right sides that motor group is drawn before described
Machine B draws the motor shaft of motor A and preceding drawing motor B to be each passed through the front edge of flue ontology and connects before being fixedly connected with one before described
Ring is connect, the preceding connection ring is connect with one front steel rope of fixed link lower end;The post-tensioning motor group includes being symmetricly set on flue
The post-tensioning motor A and post-tensioning motor B, the motor shaft of the post-tensioning motor A of ontology rear end arranged on left and right sides are connected with one speed reducer,
The upper and lower output shaft of the retarder is each passed through the rear edge of flue ontology and is fixedly connected with a back clevis A;The post-tensioning
The motor shaft of motor B passes through flue ontology rear edge and is fixedly connected with a back clevis B, defeated under the back clevis B, retarder
The lower end of back clevis A and fixed link on shaft are connected through a rear steel rope respectively.
Further, it being provided with spray bar and air jet pipe in the oil gas jet pipe, several atomizers are connected with spray bar, if
Dry air nozzle is connected with air jet pipe;The oil gas feedway includes high-pressure pump, oil pump and threeway pipe connections, the height
Compression pump is arranged in the upside of post-tensioning motor A, and the gas outlet of high-pressure pump is connected with appendix;The oil pump is mounted on flue sheet
The oil outlet of the bottom of body, oil pump is connected with petroleum pipeline A;The threeway pipe connections are arranged in the top of retarder, petroleum pipeline A
It stretches into from the both sides port of threeway pipe connections with appendix, stretched out from Centronics port respectively, petroleum pipeline A and appendix pass through three
It is connected respectively with spray bar and air jet pipe after siphunculus connector, the Centronics port of the three-way connector, which is connected with, is set in oil transportation
Oil-gas transportation casing on the outside of pipe A and appendix, the oil-gas transportation casing are twined with the back clevis A on retarder on output shaft
It is connected with oil gas jet pipe around rear.
Further, the rear port of the flue ontology connects cleaner, and the rear end bottom of flue ontology offers one
The floss hole of arc shape, the lower end of the floss hole are connected with the cigarette ash oil bucket for collecting cigarette ash and cleansing oil, the cigarette ash
Be disposed with coarse strainer and fie screen from top to bottom in oil bucket, the one petroleum pipeline B of bottom of cigarette ash oil bucket with mounted on flue
The cleaning oil strainer of body bottom portion is connected, and cleans oil inlet phase of the delivery outlet of oil strainer through a petroleum pipeline C with oil pump
Even.
Further, the inner wall of the flue ontology is additionally provided with the photoelectric detection component for detecting dust stratification thickness, institute
It includes the photoelectric sensor that several are mounted side by side on flue inner body wall bottom in an axial direction, flue ontology to state photoelectric detection component
Be equipped at the top of inner wall with the one-to-one light source of several photoelectric sensors, the photoelectric sensor is through main control unit and preceding drawing
Motor A, preceding drawing motor B, post-tensioning motor A and post-tensioning motor B are electrically connected.
Compared with prior art, the utility model has the following effects that:
(1)Cleaning ring uses rim type structure, can reduce the dead ends of cleanning in flue, improves and cleans effect, reaches flue
The purpose of comprehensive deashing;
(2)Cleaning ring is driven by Sheng Qu mechanisms, and cleaning ring edge is drawn back and forth by way of winding, the forward and backward steel cable of folding and unfolding
Axial movement, simple in structure, easy to control, the big distance for being easy to implement cleaning ring is mobile;
(3)Cleaning ring such as has jet, oil spout, sweeps and scrape at the functions, can switching working mode as needed, user
Just;The cleaning brush on cleaning ring and scraper plate can be stored simultaneously, be concentrated to cleaning brush and scraper plate convenient for staff
It safeguards and replaces;
(4)Setting is thick in cigarette ash oil bucket, fine filtrator, ash can be carried out to fluid, oil detaches, while the fluid warp after detaching
It is sent into oil pump after cleansing oil filter process, is recycled, economized on resources;
(5)Setting photoelectric detection component carries out dust stratification Thickness sensitivity in flue, is controlled by the signal of sensor detection
The action of Sheng Qu mechanisms improves the accuracy of flue dust-removing control, avoids blindly cleaning, improve work efficiency;
(6)The structure design of the utility model is reasonable, using efficiently convenient, can effectively carry out flue automatic ash removing, improve clear
The efficiency and reliability of ash.
Description of the drawings:
Fig. 1 is the main view profile construction schematic diagram of the utility model embodiment;
Fig. 2 is the right apparent structure schematic diagram of the utility model embodiment;
Fig. 3 is the D structure schematic diagram one of the utility model embodiment;
Fig. 4 is the D structure schematic diagram two of the utility model embodiment;
Fig. 5 is the total structure schematic diagram three of the utility model embodiment;
Fig. 6 is the installation constitution schematic diagram of cleaning ring and sliding rail;
Fig. 7 is the organigram of cleaning ring top shoe component unfolded state;
Fig. 8 is the organigram one of cleaning ring top shoe component collapsed state;
Fig. 9 is the organigram two of cleaning ring top shoe component collapsed state;
Connection diagram when Figure 10 is slide block assembly collapsed state between sliding block;
Connection diagram when Figure 11 is slide block assembly unfolded state between sliding block;
Figure 12 is the D structure schematic diagram of sliding block;
Figure 13 is schematic diagram on the inside of the connection of two upside small rail cars;
Figure 14 is schematic diagram on the outside of the connection of two upside small rail car holders;
Figure 15 is the inner conformation schematic diagram of lower side rail trolley;
Figure 16 is the profile construction schematic diagram of cigarette ash oil bucket.
In figure:
1- flue ontologies;2- cleaning rings;The upper cleaning rings of 201-;Cleaning ring under 202-;The cross supporting racks of 203-;204- is limited
Position slot;3- jet oil pipes;4- air nozzles;5- atomizers;6- circular orbits;601- outer ring raceways;602- inner ring raceways;7- sliding blocks
Component;701- sliding blocks;702- mounting grooves B;703- interconnected rod;704- interconnects sliding slot;7041- arc sections;7042- straightways;
705- interconnected rod mounting grooves;706- connecting rods;707- sliding block idler wheels;708- hinges;8- cleaning brushes;9- scraper plates;10- connector sleeves;
11- small rail cars;Small rail car on the upside of 111-;1110-T connected in stars A;1111-T shape bars A;112- lower side rail trolleies;1120-
T connected in stars B;1121-T shape bars B;113- car bodies;114- trolley idler wheels;115- mounting grooves A;12- sliding rails;13- connecting plates;14-
Sliding rail idler wheel;15- support shafts;16-U shape position-limited racks;17- fixed links;18-L shape gag lever posts;Motor A is drawn before 19-;Electricity is drawn before 20-
Machine B;21- front steel ropes;22- post-tensioning motors A;23- post-tensioning motors B;24- retarders;Output shaft on 241- retarders;242- slows down
Output shaft under device;25- rear steel ropes;26- photoelectric sensors;27- capacitance sensors;28- high-pressure pumps;29- oil pumps;30- threeways
Pipe connections;31- appendixs;32- petroleum pipelines A;33- oil-gas transportation casings;34- cleaners;35- cigarette ash oil buckets;36- coarse filtration
Net;37- fie screens;38- petroleum pipelines B;39- cleans oil strainer;40- petroleum pipelines C;41- electric machine supports.
Specific implementation mode:
The utility model is described in more detail with reference to the accompanying drawings and detailed description.
As shown in Figs. 1-5, a kind of flue automatic ash removing device of the utility model includes flue ontology 1, the cleaning ring of tubular
2, slide assemblies, Sheng Qu mechanisms and oil gas feedway, the cleaning ring 2 are co-axially located inside flue ontology 1, cleaning ring
The oil gas jet pipe 3 being connected with the oil gas feedway, the outer surface of the oil gas jet pipe 3 are fixed on 2 outer circumference surface
Annular is evenly equipped with several air nozzles 4 and atomizer 5, convenient for carrying out jet or oil spout to 1 inside of flue ontology, improves cleaning effect
Fruit;The forward and backward side of the cleaning ring 2 is symmetrically arranged with circular orbit 6, and being slidably connected in the circular orbit 6 can be along ring
The top of the slide block assembly 7 that shape track 6 is unfolded, the sliding block 701 in the slide block assembly 7 is both provided with and 1 inner wall of flue ontology
The cleaning brush 8 or scraper plate 9 to fit;The slide assemblies are symmetricly set on the left and right both ends of 1 inner wall of flue ontology, Slide Group
Sliding part on part is hinged with cleaning ring 2;The Sheng Qu mechanisms are symmetricly set on the arranged on left and right sides of cleaning ring 2, to pull
Cleaning ring 2 slides axially along flue ontology 1.
As Figure 6-9, in the present embodiment, the cleaning ring 2 includes cleaning ring body and erecting to be located at cleaning ring body
Internal cross supporting rack 203 cleans ring body and cooperatively forms rim type structure with cross supporting rack 203, wherein using
Cross supporting rack 203, it is ensured that the exhaust of flue ontology is unimpeded, and improves the overall stiffness of cleaning ring.The cleaning ring sheet
Body is made of the upper cleaning ring 201 and lower cleaning ring 202 of semicircular, the lower part of the upper cleaning ring 201 and lower cleaning ring 202
Left and right both ends are connected firmly through 10 phase of a connector sleeve respectively between top, the setting of the axis horizontal of the connector sleeve 10 and with flue sheet
The axis perpendicular of body 1.
In the present embodiment, the circular orbit 6 is separated into four sections through cross supporting rack 203, and every section of circular orbit 6 wraps
The inner ring raceway 602 and outer ring raceway 601 of the T-shaped shape in cross section are included, being both provided in every section of circular orbit 6 can be along inner ring rail
The small rail car 11 and slide block assembly 7 that road 602 and outer ring raceway 601 move, the top of the small rail car 11, which offers, to be used for
The mounting groove A of cleaning brush 8 or scraper plate 9 is installed, scraper plate 9 is installed at the top for being located at the small rail car 11 of 2 front side of cleaning ring, is located at clear
Sweep the top installation cleaning brush 8 of the small rail car 11 of 2 rear side of ring.
The slide block assembly 7 includes the sliding block 701 that several are distributed along circular orbit 6, and the top of the sliding block 701 is opened
Equipped with the mounting groove B702 for installing cleaning brush 8 or scraper plate 9, the top installation for being located at the sliding block 701 of 2 rear side of cleaning ring cleans
Brush 8 is equipped with scraper plate 9, cleaning brush 8 or scraper plate 9 positioned at the top of the sliding block 701 of 2 front side of cleaning ring and is unfolded with slide block assembly 7
And form circular working face;When needing to clean flue, cleaning ring 2 moves from front to back, the cleaning of 2 rear side of cleaning ring
Brush 8 is first contacted with the dust stratification of 1 inner wall of flue ontology, plays the role of pineization dust stratification, and the scraper plate 9 on front side of cleaning ring 2 can will not
The dust stratification easily cleared away is scraped rearward.
As shown in figs. 10-12, several sliding blocks 701 are distributed in oblique "-" type, in two neighboring sliding block 701, are located at downside
701 top of the sliding block interconnected rod 703 symmetrical above and below for being hinged with a T-type shape, be located at upside sliding block 701 medial surface above and below it is right
Claim to offer the interconnection sliding slot 704 for prolonging the extension of its length direction, the T-shaped shape in section of the interconnection sliding slot 704, interconnected rod 703
Upper end be embedded interconnection sliding slot 703 in and with interconnection sliding slot 704 formed sliding pair;In several sliding blocks 701, it is located at most upper
The sliding block 701 at end is connected firmly with small rail car 11, is located in the lowermost sliding block 701 and upper cleaning ring 201 under outer ring raceway 601
The top of outer ring raceway 601 connects firmly in portion or lower cleaning ring 202;It is moved, can be driven along endless glide 6 by small rail car 11
Each sliding block storage or expansion, in order to which staff carries out centralized maintenance or replacement to cleaning brush and scraper plate.
In the present embodiment, the interconnection sliding slot 704 includes arc section 7041 and straightway 7042, the arc section 7041
In the downside of straightway 7042, the upper surface of the sliding block 701 is symmetrical above and below to offer interconnection corresponding with interconnection sliding slot 704
Bar mounting groove 705,703 lower end of the interconnected rod are accommodated in interconnected rod mounting groove 705 and through axis pin and interconnected rod mounting groove 705
Be hinged, when small rail car 11 push the top sliding block 701 along 6 slide downward of circular orbit when, the interconnected rod 703 from
The arc section 7041 of interconnection sliding slot 704 slides into the end of straightway 7042, so that several sliding blocks 701 are sequentially stacked, realizes
The sliding block 701 of every section of circular orbit 6 can be overlapped storage two-by-two;When small rail car 11 is along 6 upward sliding of endless glide, institute
The end that interconnected rod 703 slides into arc section 7041 from the straightway 7042 of interconnection sliding slot 704 is stated, realizing slide block assembly 7 is in
Oblique "-" type expansion;The medial surface upper end of the sliding block 701 is symmetrical above and below to be equipped with a connecting rod 706, the connecting rod 706 it is outer
Side end is hinged through hinge 708 and sliding block 701, and the medial end of connecting rod 706 is connected with sliding block idler wheel 707, two sliding blocks
Idler wheel 707 is embedded respectively in outer ring raceway 601 and inner ring raceway 602, and forms sliding pair, to be unfolded with slide block assembly 7
Or during storage, sliding block 701 can be moved according to circular orbit 6;The length of connecting rod 706 on several sliding blocks 701 from
It is incremented by successively toward expansion extreme direction to store end.
As illustrated in figs. 13-15, in the present embodiment, small rail car 11 is the prior art, and small rail car 11 includes mainly car body
113, the medial surface of the car body 113(Close to circular orbit side)Surrounding be separately installed with trolley idler wheels 114, outside it is small
Vehicle idler wheel 114 is embedded in outer ring raceway 601, and the trolley idler wheels 114 of inside are embedded in inner ring raceway 602;It is set in car body 113
It is equipped with the actuating unit for driving surrounding trolley idler wheels to rotate.
The small rail car 11 include upside small rail car 111 and lower side rail trolley 112, be generally aligned in the same plane in
In two upside small rail cars 111, the lateral surface of two upside small rail cars 111 offers a T connected in star A1110 respectively, when
When two upside small rail cars 111 are located at 2 upper end of cleaning ring, two T connected in stars A1110 are symmetrical arranged, upper left side small rail car
A T-bar A1111 is provided in the T connected in stars A1110 of car body, T-bar A1111 right ends are hinged with T connected in stars A1110, left
A driving motor A is provided in the car body of upside small rail car, the output shaft of the driving motor A is connected with T-bar A1111,
When the upside small rail car 111 of the left and right sides moves to upper end along circular orbit 6, driving motor A driving T-bar A1111 rotations
Turn and be nested into the T connected in stars A1110 of upper right side small rail car car body, realizes the docking of two vehicles.In being generally aligned in the same plane
In two lower side rail trolleies 112, lower side rail trolley 112 offers a T connected in stars on the side far from 701 side of sliding block
T-bar B1121 is provided in B1120, T connected in star B1120, lower end and the T connected in stars B1120 of T-bar B1121 are hinged, under
A driving motor B is provided in the car body of siding track trolley 112, the output shaft of the driving motor B is connected with T-bar B1121,
To drive T-bar B1121 to rotate outward;The left and right both ends in top of lower cleaning ring 202 offer a limiting slot respectively, instantly
When siding track moving of car to lower cleaning ring upper end, driving motor B drivings T-bar B is rotated and is nested into limiting slot 204, real
Now the shutdown of siding track trolley is fixed;When two lower side rail moving of car to lower cleaning ring bottom, by its own gravity
Effect is closely close together.
In the present embodiment, the slide assemblies include two sliding rails 12 parallel with the axis of flue ontology 1, Yi Jike
Along the sliding part that sliding rail 12 moves, two one slide rails 12 are mounted on the both ends of 1 horizontal diameter line of flue ontology;The sliding part packet
The connecting plate 13 parallel with sliding rail 12 is included, the front and rear ends of the connecting plate 13, which are connected separately with, to be embedded in sliding rail 12 simultaneously
The sliding rail idler wheel 14 that can be moved along sliding rail 12, connecting plate 13 are fixedly arranged in the middle of a branch radially extended along flue ontology 1
Axis 15 is supportted, the support shaft 15 passes through connector sleeve 10, and warp beam holds rotation connection between support shaft 15 and connector sleeve 10, to clean
Ring 2 is rotated around support shaft 15.Support shaft 15 is fixedly connected with a downward opening U-shaped position-limited rack 16, the U across 10 end of connector sleeve
The front and rear sides vertical portion of shape position-limited rack 16 is located at the front and rear sides of cross supporting rack 203, the cross supporting rack
203 left and right both ends lower part erects be equipped with a fixed link 17 respectively, and the trailing flank lower end of the fixed link 17 is fixedly connected with a level and sets
The L-shaped gag lever post 18 set, the long side of the L-shaped gag lever post 18 and the vertical portion of 16 rear side of U-shaped position-limited rack fit;When rope drive machine
When structure pulls back cleaning ring 2, since the long side of L-shaped gag lever post 18 and the vertical portion of 16 rear side of U-shaped position-limited rack fit so that
Cleaning ring 2 can not be rotated counterclockwise around support shaft 15, and cleaning ring 2 keeps vertical state, and side is moved backward, cleaning brush 8 and is scraped at this time
The holding of plate 9 is in contact with 1 inner wall of flue ontology, since cleaning ring 2 is parallel with the vertical guide of flue ontology 1, ensures normal smoke evacuation
In the case of realize maximize cleaning brush, scraper plate and flue inner body wall contact surface, reduce flue in the dead ends of cleanning, improve
Effect is cleaned, achievees the purpose that the comprehensive deashing of flue.When Sheng Qu mechanisms are pulled along cleaning ring, cleaning ring 2 is around support shaft
15 rotate clockwise, and the vertical portion of 16 front side of U-shaped position-limited rack limits rotating clockwise for cleaning ring 2, at cleaning ring 2
In heeling condition, side is moved forward, and 2 upper and lower part of cleaning ring is separated by a distance with flue ontology 1 at this time, to avoid because working back
Cheng Yundong is by dust stratification and front end of the fluid with air-returen flue ontology.Return row is completed when cleaning ring returns to flue ontology front end
Journey, cleaning ring will restPose.
In the present embodiment, the Sheng Qu mechanisms include be symmetricly set on 1 front and rear ends of flue ontology preceding drawing motor group and
Post-tensioning motor group, it is described before draw motor group include be symmetricly set on 1 front end arranged on left and right sides of flue ontology preceding drawing motor A19 and
Preceding drawing motor B20 draws the motor shaft of motor A and preceding drawing motor B to be each passed through the front edge of flue ontology 1 and connect firmly before described
Connection ring before having one, the preceding connection ring are connect with 17 lower end of fixed link, one front steel rope 21, the both ends of front steel rope respectively with
Preceding connection ring and fixed link lower end connect firmly, by preceding drawing motor A and the preceding positive and negative rotation for drawing motor B, it can be achieved that the winding of front steel rope,
Folding and unfolding;The post-tensioning motor group includes being symmetricly set on the post-tensioning motor A22 and post-tensioning electricity of 1 rear end arranged on left and right sides of flue ontology
The motor shaft of machine B23, the post-tensioning motor A22 are connected with one speed reducer 24, and the upper and lower output shaft of the retarder 24 is worn respectively
It crosses the rear edge of flue ontology 1 and is fixedly connected with a back clevis A;The motor shaft of the post-tensioning motor B23 passes through flue ontology 1
Rear edge is simultaneously fixedly connected with a back clevis B, the back clevis A under the back clevis B, retarder on output shaft 242 with it is solid
The lower end of fixed pole 17 is connected through a rear steel rope 25 respectively, by the positive and negative rotation of post-tensioning motor A and post-tensioning motor B, it can be achieved that rear steel
Winding, the folding and unfolding of rope.When current drawing motor A and preceding drawing motor B windings tightening front steel rope, post-tensioning motor A and the B windings of post-tensioning motor
Loosen rear steel rope, you can realize and cleaning ring is pulled to move from back to front;It is current that motor A and preceding drawing motor B windings is drawn to loosen preceding steel
When rope, post-tensioning motor A and post-tensioning motor B winding tightening rear steel ropes, you can realize and cleaning ring is pulled to move from front to back.
In the present embodiment, the inner wall of the flue ontology 1 is additionally provided with the photoelectric detection component for detecting dust stratification thickness,
The photoelectric detection component includes the photoelectric sensor 26 that several are mounted side by side on 1 inner wall bottom of flue ontology in an axial direction, cigarette
It is equipped with and the one-to-one light source of several photoelectric sensors at the top of road inner body wall(It is not drawn into figure), the photoelectric sensing
Device 26 is electrically connected through main control unit and preceding drawing motor A, preceding drawing motor B, post-tensioning motor A and post-tensioning motor B.When flue ontology
When inner wall dust stratification is more, cigarette ash can by photoelectric sensor cover or part cover, photoelectric sensor can not receive optical signal or
Optical signal is weaker, then it represents that needs to carry out deashing herein, photoelectric sensor sends signal to main control unit at this time, and main control unit is logical
Motor A, preceding drawing motor B, post-tensioning motor A and the B actions of post-tensioning motor are drawn before crossing motor drive module driving, is realized automatic clear
Ash.
The main control unit can be microcontroller, and main control unit is also electrically connected with high-pressure pump and oil pump respectively.
In the present embodiment, photoelectric sensor 26 is distributed side by side using the axial direction along flue ontology, the photoelectricity being adjacently positioned
Sensor such as occur continuously being blocked in order in the case of normal received signal signal the case where, that is, show that cleaning ring is inswept
The position of the above-mentioned photoelectric sensor being adjacently positioned, for the data can determine whether residing position of the cleaning ring in flue ontology
It sets.
In the present embodiment, the exterior bottom arranged on left and right sides of flue ontology 1 is separately installed with the capacitance being distributed side by side in an axial direction
The capacitance sensor 27 of sensor 27, the left and right sides corresponds, and to detect the dust stratification thickness of flue inner body wall, capacitance passes
Sensor is electrically connected with main control unit.Capacitance sensor can assist the dust stratification thickness of photoelectric sensor judgement at this time, clear to estimate
The number of rounds swept.
The cleaning brush 8 is fiber hairbrush, and the scraper plate 9 is that the material with certain toughness and hardness is made.
In the present embodiment, spray bar and air jet pipe, several atomizers 5 and spray bar phase are provided in the oil gas jet pipe 3
Even, several air nozzles 4 are connected with air jet pipe;The oil gas feedway includes that high-pressure pump 28, oil pump 29 and three-way pipe connect
Fitting 30, the high-pressure pump 28 are arranged in the upside of post-tensioning motor A22, and the gas outlet of high-pressure pump 28 is connected with appendix
31;The oil pump 29 is mounted on the bottom of flue ontology 1, and the oil outlet of oil pump 29 is connected with petroleum pipeline A32;The three-way pipe connects
Fitting 30 is arranged at the top of retarder 24, and petroleum pipeline A32 and appendix 31 are respectively from the both sides port of threeway pipe connections 30
Stretch into, stretched out from Centronics port, petroleum pipeline A32 and appendix 31 pass through after threeway pipe connections 30 respectively with spray bar and jet
Pipe is connected, and the Centronics port of the threeway pipe connections 30 is connected with the oil gas for being set in 31 outside petroleum pipeline A32 and appendix
Delivery cannula 33, after the back clevis A windings on the oil-gas transportation casing 33 and retarder on output shaft 241 with oil gas jet pipe
3 are connected.By controlling oil gas feedway, in order to which cleaning ring carries out what jet, oil spout or jet were combined with oil spout
Cleaning mode, it is easy to use, it is vdiverse in function.
In the present embodiment, the rear port of the flue ontology 1 connects cleaner 34(For existing cleaner), flue
The rear end bottom of ontology 1 offers the floss hole of an arc shape, and the lower end of the floss hole is connected with for collecting cigarette ash and clear
The cigarette ash oil bucket 35 of clean oil is disposed with coarse strainer 36 and fie screen 37 in the cigarette ash oil bucket 35, such as Figure 16 from top to bottom
Shown, scraper plate 9 scrapes the cigarette ash of 1 inner wall of flue ontology and cleansing oil to cigarette ash oil bucket 35, and coarse strainer 36 and fie screen 37 will
Fluid after cleaning is detached with cigarette ash residue, and coarse strainer can filter the larger particle of grain size, and fie screen can filter grain size
Smaller particle, filtered cleansing oil are stored in the bottom of cigarette ash oil bucket, and the one petroleum pipeline B38 of bottom of cigarette ash oil bucket 35
It is connected with the cleaning oil strainer 39 mounted on 1 bottom of flue ontology, cleans the delivery outlet of oil strainer 39 through a petroleum pipeline
C40 is connected with the oil inlet of oil pump 29, i.e., filtered cleansing oil is delivered to further in cleaning oil strainer through petroleum pipeline B
Filtering, the cleaned filtered fluid of filter are delivered in oil pump through petroleum pipeline C, are recycled.
The coarse strainer and fie screen and cigarette ash oil bucket are releasable connection.
Motor A, preceding drawing motor B, post-tensioning motor A and post-tensioning motor B is drawn to be mounted on by electric machine support 41 before described
On the lateral wall of flue ontology;The high-pressure pump is arranged by a mounting bracket in the top of post-tensioning motor A.
In the present embodiment, it can be used for medium-sized, the coal-fired flue of large scale industry, flue diameter dimension is in 6m to 8m or more, mainly
For cleaning the black dirt and dust stratification accumulated in flue.
Specific implementation process:When flue inner body wall dust stratification is more, cigarette ash can cover photoelectric sensor or part is covered
Lid, photoelectric sensor send signal to main control unit, and Sheng Qu mechanisms driving cleaning ring moves from front to back, clear on rear side of cleaning ring
Brush is first contacted with the dust stratification of flue inner body wall, plays the role of pineization dust stratification, at the same time, high-pressure pump can pass through jet
Mouth is blown towards flue inner body wall, improves ash-removal effect;And the scraper plate on front side of cleaning ring in flue inner body wall being not easy to clear away
Or the dust stratification blown down is scraped rearward.After multiple work, capacitance sensor still judges have part not remove with photoelectric sensor
Dust stratification, at this time oil-gas change-over switch switch, oil pump action, and intermittent injection is carried out to flue inner body wall by atomizer
Cleansing oil, cleansing oil can assist cleaning brush to clean dust stratification with scraper plate, and scraper plate may also function as the effect of frizing.Meanwhile in order to ensure
Flue damages surface at high temperature under high pressure after its inner pipe wall will not be cleaned because of multiple physical, system is working cleaning ring is controlled
When irregular oil spout, using cleansing oil to carry out automatically cleaning and surface maintenance to flue inner body wall and cleaning ring itself.When clear
It sweeps ring after a period of use, moved by the small rail car started in each section of endless glide and packs up sliding block so that every section
Sliding block on circular orbit is sequentially stacked, and because of being relatively large in diameter for flue, maintenance personnel can be convenient for each sliding block after packing up each sliding block
On cleaning brush or scraper plate carry out concentrating cleaning or replacement, after maintenance, the small rail car on every section of circular orbit is along ring
Shape track moves, and band movable slider is unfolded successively.
The above is only the preferred embodiment of the present invention, it is all done according to present utility model application the scope of the claims it is equal
Deng variation and modification, it should all belong to the covering scope of the utility model.
Claims (9)
1. a kind of flue automatic ash removing device, it is characterised in that:Flue ontology, cleaning ring, slide assemblies, rope including tubular drive
Mechanism and oil gas feedway, the cleaning ring are co-axially located at flue body interior, are fixed on the outer circumference surface of cleaning ring
There are the oil gas jet pipe being connected with the oil gas feedway, the outer surface annular of the oil gas jet pipe to be evenly equipped with several jets
Mouth and atomizer;The forward and backward side of the cleaning ring is symmetrically arranged with circular orbit, and being slidably connected in the circular orbit can
Along the slide block assembly of circular orbit expansion, cleaning brush or scraper plate are both provided at the top of the sliding block in the slide block assembly;It is described
Slide assemblies are symmetricly set on the left and right both ends of flue inner body wall, and the sliding part on slide assemblies is hinged with cleaning ring;Institute
Shu Shengqu mechanisms are symmetricly set on the arranged on left and right sides of cleaning ring, to pull cleaning ring sliding axially along flue ontology.
2. flue automatic ash removing device according to claim 1, it is characterised in that:The cleaning ring includes cleaning ring body
And the perpendicular cross supporting rack for being located at cleaning ring body interior, the ring body that cleans is by the upper cleaning ring of semicircular and lower clear
Ring composition is swept, left and right both ends are mutually connected firmly through a connector sleeve respectively between the lower part of the upper cleaning ring and the top of lower cleaning ring,
The axis horizontal of the connector sleeve be arranged and with the axis perpendicular of flue ontology.
3. flue automatic ash removing device according to claim 2, it is characterised in that:The circular orbit is supported through cross
Frame is separated into four sections, and every section of circular orbit includes the inner ring raceway and outer ring raceway of the T-shaped shape in cross section, every section of circular orbit
Inside it is both provided with the small rail car and slide block assembly that can be moved along inner ring raceway and outer ring raceway, the top of the small rail car
Offer the mounting groove A for installing cleaning brush or scraper plate;The slide block assembly includes that several are distributed along circular orbit
Sliding block offers the mounting groove B for installing cleaning brush or scraper plate at the top of the sliding block, is located at the sliding block on rear side of cleaning ring
Cleaning brush is installed at top, and scraper plate is equipped at the top of the sliding block on front side of cleaning ring;Several sliding blocks are distributed at oblique "-" type,
In two neighboring sliding block, the sliding block top interconnected rod symmetrical above and below for being hinged with a T-type shape positioned at downside is located at the sliding block of upside
Medial surface it is symmetrical above and below offer prolong its length direction extension interconnection sliding slot, it is described interconnection sliding slot the T-shaped shape in section, mutually
The upper end of connecting rod is embedded in interconnection sliding slot and forms sliding pair with interconnection sliding slot;In several sliding blocks, it is located at the top
Sliding block is connected firmly with small rail car, positioned at the lowermost sliding block and outer shroud in the lower part of outer ring raceway in upper cleaning ring or lower cleaning ring
The top of track connects firmly.
4. flue automatic ash removing device according to claim 3, it is characterised in that:The interconnection sliding slot include arc section and
Straightway, the arc section are located at the downside of straightway, and the upper surface of the sliding block is symmetrical above and below to be offered and interconnection sliding slot phase
Corresponding interconnected rod mounting groove, the interconnected rod lower end are accommodated in interconnected rod mounting groove and through axis pin and interconnected rod mounting groove phase
Hinged, when small rail car pushes the sliding block of the top along circular orbit slide downward, the interconnected rod is from interconnection sliding slot
Arc section slides into the end of straightway, so that several sliding blocks are sequentially stacked;The medial surface upper end of the sliding block is symmetrical above and below
Equipped with a connecting rod, the outboard end of the connecting rod is hinged through hinge and sliding block, and the medial end of connecting rod is connected with cunning
Block idler wheel, two sliding block idler wheels are embedded in outer ring raceway and inner ring raceway respectively, and form sliding pair;Company on several sliding blocks
The length of extension bar is incremented by successively from storage end toward expansion extreme direction.
5. flue automatic ash removing device according to claim 2, it is characterised in that:The slide assemblies include two and cigarette
Road ontology axis parallel sliding rail and the sliding part that can be moved along sliding rail, and two one slide rails are mounted on flue ontology water
The both ends of straight radial line;The sliding part includes the connecting plate parallel with sliding rail, and the front and rear ends of the connecting plate connect respectively
It is connected to and is embedded in sliding rail and a diameter along flue ontology can be fixedly arranged in the middle of along the sliding rail idler wheel that sliding rail moves, connecting plate
To the support shaft of extension, the support shaft passes through connector sleeve, and warp beam holds rotation connection between support shaft and connector sleeve, and support shaft is worn
It crosses connector sleeve end and is fixedly connected with a downward opening U-shaped position-limited rack, the front and rear sides vertical portion of the U-shaped position-limited rack is located at ten
The front and rear sides of shaped support frame, the left and right both ends lower part of the cross supporting rack is erected respectively is equipped with a fixed link, described solid
The trailing flank lower end of fixed pole is fixedly connected with a horizontally disposed L-shaped gag lever post, the long side of the L-shaped gag lever post with after U-shaped position-limited rack
The vertical portion of side fits.
6. flue automatic ash removing device according to claim 5, it is characterised in that:The Sheng Qu mechanisms include being symmetrical arranged
In the preceding drawing motor group and post-tensioning motor group of flue ontology front and rear ends, it includes being symmetricly set on flue that motor group is drawn before described
The preceding drawing motor A of ontology front end arranged on left and right sides and preceding drawing motor B draws motor A and the motor shaft of preceding drawing motor B to distinguish before described
Across the front edge of flue ontology and before being fixedly connected with one, connection ring, the preceding connection ring connect with one front steel rope of fixed link lower end
It connects;The post-tensioning motor group includes being symmetricly set on the post-tensioning motor A and post-tensioning motor B of flue ontology rear end arranged on left and right sides, institute
The motor shaft for stating post-tensioning motor A is connected with one speed reducer, after the upper and lower output shaft of the retarder is each passed through flue ontology
End edge edge is simultaneously fixedly connected with a back clevis A;The motor shaft of the post-tensioning motor B passes through flue ontology rear edge and is fixedly connected with one
The lower end of back clevis B, back clevis A and fixed link under the back clevis B, retarder on the output shaft steel after one respectively
Rope connection.
7. flue automatic ash removing device according to claim 6, it is characterised in that:It is provided with oil spout in the oil gas jet pipe
Pipe and air jet pipe, several atomizers are connected with spray bar, and several air nozzles are connected with air jet pipe;The oil gas feedway includes
High-pressure pump, oil pump and threeway pipe connections, the high-pressure pump are arranged in the upside of post-tensioning motor A, and high-pressure pump goes out
Gas port is connected with appendix;The oil pump is mounted on the bottom of flue ontology, and the oil outlet of oil pump is connected with petroleum pipeline A;It is described
Threeway pipe connections are arranged at the top of retarder, and petroleum pipeline A and appendix are stretched from the both sides port of threeway pipe connections respectively
Entering, is stretched out from Centronics port, petroleum pipeline A and appendix are connected with spray bar and air jet pipe respectively after threeway pipe connections,
The Centronics port of the threeway pipe connections is connected with the oil-gas transportation casing being set on the outside of petroleum pipeline A and appendix, described
Oil-gas transportation casing is connected with after the back clevis A windings on retarder on output shaft with oil gas jet pipe.
8. flue automatic ash removing device according to claim 7, it is characterised in that:The rear port of the flue ontology connects
Cleaner, the rear end bottom of flue ontology offer the floss hole of an arc shape, and the lower end of the floss hole, which is connected with, to be used for
The cigarette ash oil bucket of cigarette ash and cleansing oil is collected, coarse strainer and fie screen, cigarette are disposed with from top to bottom in the cigarette ash oil bucket
The one petroleum pipeline B of bottom of putty oil bucket is connected with the cleaning oil strainer mounted on flue body bottom portion, cleans oil strainer
Delivery outlet be connected with the oil inlet of oil pump through a petroleum pipeline C.
9. flue automatic ash removing device according to claim 1 or 6, it is characterised in that:The inner wall of the flue ontology is also
It is provided with the photoelectric detection component for detecting dust stratification thickness, the photoelectric detection component includes that several are mounted side by side in an axial direction
Photoelectric sensor in flue inner body wall bottom, flue inner body wall top is equipped with and several photoelectric sensors one are a pair of
The light source answered, the photoelectric sensor is through main control unit and preceding drawing motor A, preceding drawing motor B, post-tensioning motor A and post-tensioning motor B
It is electrically connected.
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CN201721893781.7U CN207815363U (en) | 2017-12-29 | 2017-12-29 | Flue automatic ash removing device |
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CN201721893781.7U CN207815363U (en) | 2017-12-29 | 2017-12-29 | Flue automatic ash removing device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107906548A (en) * | 2017-12-29 | 2018-04-13 | 福建工程学院 | Flue automatic ash removing device and its method of work |
CN113531571A (en) * | 2021-07-26 | 2021-10-22 | 中冶长天国际工程有限责任公司 | Flue ash removal device and ash removal system |
-
2017
- 2017-12-29 CN CN201721893781.7U patent/CN207815363U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107906548A (en) * | 2017-12-29 | 2018-04-13 | 福建工程学院 | Flue automatic ash removing device and its method of work |
CN107906548B (en) * | 2017-12-29 | 2023-08-25 | 福建工程学院 | Automatic ash removing device for flue and working method thereof |
CN113531571A (en) * | 2021-07-26 | 2021-10-22 | 中冶长天国际工程有限责任公司 | Flue ash removal device and ash removal system |
CN113531571B (en) * | 2021-07-26 | 2022-05-06 | 中冶长天国际工程有限责任公司 | Flue ash removal device and ash removal system |
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