CN113531571B - Flue ash removal device and ash removal system - Google Patents
Flue ash removal device and ash removal system Download PDFInfo
- Publication number
- CN113531571B CN113531571B CN202110843827.9A CN202110843827A CN113531571B CN 113531571 B CN113531571 B CN 113531571B CN 202110843827 A CN202110843827 A CN 202110843827A CN 113531571 B CN113531571 B CN 113531571B
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- flue
- rotating shaft
- guide rail
- cleaning
- assembly
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- 239000010881 fly ash Substances 0.000 title claims description 8
- 239000002956 ash Substances 0.000 title description 10
- 238000004140 cleaning Methods 0.000 claims abstract description 52
- 239000003500 flue dust Substances 0.000 claims abstract description 20
- 238000010408 sweeping Methods 0.000 claims description 54
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000003546 flue gas Substances 0.000 abstract description 21
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 20
- 239000000428 dust Substances 0.000 abstract description 16
- 230000000694 effects Effects 0.000 abstract description 7
- 230000008021 deposition Effects 0.000 abstract description 6
- 238000011144 upstream manufacturing Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 241001417527 Pempheridae Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 235000008216 herbs Nutrition 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000003813 thumb Anatomy 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- -1 waste gas Chemical compound 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J3/00—Removing solid residues from passages or chambers beyond the fire, e.g. from flues by soot blowers
- F23J3/02—Cleaning furnace tubes; Cleaning flues or chimneys
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Incineration Of Waste (AREA)
- Cleaning In General (AREA)
Abstract
The invention provides a flue dust cleaning device and a flue dust cleaning system, which comprise a guide rail assembly arranged on the inner wall of a flue body, a rotating shaft assembly and a winch assembly arranged at the upstream section of the flue body, wherein the rotating shaft assembly is limited to rotate along the extending direction of the guide rail by the guide rail assembly, a cleaning arm is driven to rotate, and a cleaning hammer assembly is further driven to scrape the inner wall of the flue body, so that the accumulated dust on the inner wall of the flue body is lifted, and is taken away by the flow of flue gas, and the cleaning purpose is achieved. In addition, through set up the arc on cleaning the arm, set up a plurality of hammer subassemblies that clean that are the array and arrange on the arc, can increase and clean the area, improve and clean the effect to, clean hammer subassembly design into sufficient type structure, can take the deposition to increase and clean the effect, arrange the windward plate between cleaning the arm, can increase the area of catching wind of axis of rotation, further improve and clean efficiency. Novel structure, easy operation, economy is high-efficient.
Description
Technical Field
The invention relates to the technical field of flue dust removal, in particular to a flue dust removal device and a flue dust removal system.
Background
The air flue is widely applied to industries of steel manufacturing, environmental dust removal and the like, and has the function of guiding flue gas (such as waste gas, hot gas and the like) to flow according to a specified route. Because of containing a large amount of dust in the flue gas, often can cause the dust to gather in a large number in the lower position of flue, can reduce the flue sectional area on the one hand, influence the flue gas circulation, on the other hand can increase the weight of flue, increases the load of flue itself and flue support, leads to the flue to buckle and sink even the support is inefficacy.
In the prior art, two common methods for removing ash from an air flue are adopted, one method is to arrange a manhole and an ash discharge hole on the air flue, and manually enter the air flue for cleaning periodically. The other is that a compressed air pipeline with an exhaust hole is laid at the bottom of the flue, the dust at the bottom is blown up by using compressed air, and then the dust is taken away by using the flow of the flue gas. The method has the disadvantages that the compressed air is used continuously, the consumption is large, the ash removal effect is not good enough, and in partial working conditions with requirements on smoke components, the injection of the compressed air has large influence on the smoke components and is not suitable for use.
Accordingly, there is a need for a flue ash removal device and system that addresses or at least alleviates the above-mentioned deficiencies.
Disclosure of Invention
The invention mainly aims to provide a flue dust cleaning device and a flue dust cleaning system, and aims to solve the problems that in the prior art, the economic cost is high, the safety of operators is difficult to guarantee, the dust cleaning effect is poor, and the normal production is influenced.
In order to achieve the aim, the invention provides a flue dust cleaning device which comprises a guide rail assembly, a rotating shaft assembly and a winch assembly, wherein the guide rail assembly is arranged on the inner wall of a flue body; wherein,
the guide rail assembly comprises a pair of guide rails which are oppositely arranged and extend along the extension direction of the flue body;
the rotating shaft assembly comprises a rotating shaft, the rotating shaft is transversely arranged between the two guide rails, two ends of the rotating shaft are rotatably arranged on the guide rails, the rotating shaft is further connected with a plurality of sweeping arms arranged at intervals, and the tail end of each sweeping arm is connected with a sweeping hammer assembly so as to sweep the inner wall of the flue body; the distance between the guide rail and the inner bottom surface of the flue body is matched with the distance between the axis of the rotating shaft and the sweeping hammer component;
the winch assembly comprises a winch body and a steel wire rope wound on the outer wall of the winch body, and the free end of the steel wire rope is connected with the rotating shaft.
Preferably, the rotating shaft is further sleeved with two mounting sleeves, the two mounting sleeves are respectively located on two sides of the axis of the flue body, a reserved section with a preset width is formed between the two mounting sleeves, the reserved section is sleeved with a bearing sleeve, a bearing for relative rotation of the rotating shaft is mounted in the bearing sleeve, and the free end of the steel wire rope is connected to the bearing sleeve; a plurality of support frame rows are arranged on the outer wall of each mounting sleeve at intervals along the circumferential direction, and each support frame row comprises a plurality of sweeping arms which are linearly arranged along the axial direction of the mounting sleeve; the free end of the cleaning arm of each support frame row is fixed with an arc-shaped plate matched with the inner wall of the flue body, and a plurality of cleaning hammer assemblies arranged in an array are mounted on the arc-shaped plates.
Preferably, the sweeping hammer assembly comprises a sweeping hammer body and a flexible brush head made of flexible material; the cleaning hammer body is fixedly connected with the arc-shaped plate, and the flexible brush head is installed at the bottom of the cleaning hammer body.
Preferably, the cleaning hammer body is foot-shaped, and a bending direction of the cleaning hammer body coincides with a tangential direction of rotation of the rotating shaft.
Preferably, an air-facing plate is further connected between two adjacent sweeping arms in each support frame row to increase the wind-receiving area of the rotating shaft assembly.
Preferably, a starting point sensor and an end point sensor for sensing the position of the rotating shaft assembly are further arranged on the inner wall of the flue body.
Preferably, the guided way includes last guided way and lower guided way that the interval set up, it predetermines the opening distance to have between the rail face of going up the guided way and the rail face of lower guided way, the both ends of axis of rotation still are installed respectively and are cylindrical rolling block, every sunken on the circumferential surface of rolling block have with the rail face shape matched with recess of guided way, the inner wall of recess respectively with the rail face of going up the guided way and the rail face counterbalance of guided way down, so that the rolling block is in rotationally connect on the guided way.
Preferably, the flexible brush head is detachably connected with the sweeping arm.
Preferably, the number of the support frame rows is five, and the five support frame rows are uniformly distributed along the outer wall of the mounting sleeve.
The invention also provides a flue dust cleaning system which comprises a flue body and the flue dust cleaning device.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides a flue dust cleaning device and a flue dust cleaning system, which comprise a guide rail assembly, a rotating shaft assembly and a winch assembly, wherein the guide rail assembly is arranged on the inner wall of a flue body; the rotating shaft assembly is limited to rotate along the extending direction of the guide rail through the guide rail assembly, the sweeping arm is driven to rotate, and then the sweeping hammer assembly is driven to scrape and sweep the inner wall of the flue body, so that dust deposition on the inner wall of the flue body is lifted, and the flow of the flue gas is recycled to take away the dust deposition, so that the sweeping purpose is achieved. In addition, through set up the arc on cleaning the arm, set up a plurality of hammer subassemblies that clean that are the array and arrange on the arc, can increase and clean the area, improve and clean the effect to, clean hammer subassembly design into sufficient type structure, can take the deposition to increase and clean the effect, arrange the windward plate between cleaning the arm, can increase the area of catching wind of axis of rotation, further improve and clean efficiency.
The invention utilizes the physical characteristics of the flue gas as the driving force of the cleaning hammer component and takes away the dust swept by the cleaning hammer, and has novel structure, simple operation, economy and high efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other embodiments can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a diagram of an application scenario in one embodiment of the present invention;
FIG. 2 is a schematic overall structure diagram of an embodiment of the present invention;
FIG. 3 is a schematic view of the flue gas velocity distribution in the flue body in one embodiment of the invention;
FIG. 4 is a schematic view of the force applied to the drive shaft assembly when the flue body is horizontally disposed in one embodiment of the invention;
FIG. 5 is a schematic view of the force applied to the drive shaft assembly when the flue body is arranged obliquely upward in one embodiment of the invention.
The objects, features and advantages of the present invention will be further explained with reference to the accompanying drawings.
The reference numbers illustrate:
a flue body 100; a starting point sensor 110; an endpoint sensor 120;
a guide rail assembly 200; a guide rail 210; an upper guide rail 211; a lower guide rail 212;
a rotating shaft assembly 300; a rotating shaft 310; a mounting sleeve 311; a reserved segment 312; a sweeper arm 320; (ii) a An arcuate plate 330; a scroll thumb 340; a groove 341; a bearing housing 350; a windward plate 360;
a sweeper hammer assembly 400; a sweeping hammer body 410; a flexible brush head 420;
a winch assembly 500; a winch body 510; a steel cable 520.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Referring to fig. 1-2, in an embodiment of the present invention, a flue ash removing device includes a guide rail assembly 200 disposed on an inner wall of a flue body 100, a rotating shaft assembly 300, and a winch assembly 500 disposed at an upstream section of the flue body 100; it should be understood by those skilled in the art that the guide rail assembly 200 is used to limit the rotation of the rotating shaft assembly 300 along the extending direction of the guide rail assembly 200, and the specific form of the guide rail assembly 200 can be selected according to actual needs. The rotating shaft assembly 300 is used for driving the sweeping hammer assembly 400 arranged on the rotating shaft assembly 300 to rotate, and then sweeping of the inner wall of the flue body 100 is achieved.
Wherein the guide rail assembly 200 comprises a pair of guide rails 210 oppositely arranged and extending along the extending direction of the flue body 100; specifically, the length and position of the guide rail 210 can be designed according to actual requirements.
The rotating shaft assembly 300 comprises a rotating shaft 310, the rotating shaft 310 is transversely arranged between the two guide rails 210, two ends of the rotating shaft 310 are rotatably arranged on the guide rails 210, the rotating shaft 310 is further connected with a plurality of sweeping arms 320 arranged at intervals, and the tail end of each sweeping arm 320 is connected with a sweeping hammer assembly 400 for sweeping the inner wall of the flue body 100; the distance between the guide rail 210 and the inner bottom surface of the flue body 100 is matched with the distance between the axis of the rotating shaft 310 and the sweeping hammer assembly 400.
It should be noted that, for making a plurality of cleaning hammer subassembly 400 can paste flue body 100 inner wall and rotate and clean, the guided way 210 is apart from the distance of bottom surface in flue body 100 with the axis distance of axis of rotation 310 the distance of cleaning hammer subassembly 400 needs the matched with setting, guarantees to the at utmost that cleaning hammer subassembly 400 can be when cleaning flue body 100 inner wall, can guarantee again the normal rotation of axis of rotation 310. The sweeping hammer assembly 400 continuously sweeps the inner wall of the flue body 100, so that the accumulated dust on the inner wall of the flue body 100 is lifted, and the flow of the flue gas is utilized to take away the accumulated dust, thereby achieving the sweeping purpose.
The winch assembly 500 comprises a winch body 510 and a steel cable 520 wound on the outer wall of the winch body 510, wherein the free end of the steel cable 520 is connected with the bearing sleeve 350 mounted on the rotating shaft 310. The winch assembly 500 is used for providing external power so that the rotating shaft assembly 300 can return to a cleaning origin point according to design requirements, the winch body 510 is arranged outside the upstream section of the flue body 100, and the bearing sleeve 350 mounted on the rotating shaft 310 is connected with the winch body 510 through a steel wire rope 520, so that the driving mechanism is externally arranged.
The invention also provides a specific implementation process and a specific method for cleaning the cleaning hammer assembly 400, which specifically comprise the following steps:
in the air flue, the total pressure of the flue gas at any point is the sum of the static pressure and the dynamic pressure, and the static pressure at each position is the same but the dynamic pressure is different in size in the uniformly flowing air flue. The frictional resistance to the flue gas in the air flue is characterized by small center and large periphery, so that the flue gas flow velocity v presents the rotating parabolic distribution (referring to fluid mechanics) as shown in figure 3. The dynamic pressure calculation formula of the flue gas in the air flue is as follows: pMovable part＝1/2*ρ*v2(in the formula: PMovable part-dynamic pressure, which refers to the kinetic energy per unit volume of gas; ρ -gas density), from which it is evident to conclude that: the dynamic pressure of the smoke in the air flue shows the distribution rule that the dynamic pressure is maximum in the axial center and gradually becomes smaller along the radial periphery. The working principles of the three arrangements of the air flue in the horizontal arrangement, the inclined downward arrangement and the inclined upward arrangement are explained below, and all the explanations below assume that the friction resistance of the guide rail to the impeller is sufficiently small.
In the first case, referring to fig. 4, when the air flue is horizontally arranged, the dynamic pressure applied to the rotating shaft assembly 300 is smaller as the dynamic pressure applied to the air flue is closer to the flue wall and the dynamic pressure applied to the air flue is the same as the flow direction of the air flueBy a thrust force F in the direction of flow of the flue gasesCombination of Chinese herbsAnd a torque M for causing the rotation of the rotation shaft assembly 300. When the winch body 510 is unreeled, the motion track of the rotating shaft assembly 300 moves forward and rotates along the flowing direction of the flue gas due to the dynamic pressure of the flue gas, so that the sweeping hammer assembly 400 at the tail end of the sweeping arm 320 is urged to continuously sweep the bottom of the flue wall, thereby raising the deposited ash at the bottom of the flue, and the deposited ash is taken away by the flowing of the flue gas, so that the sweeping purpose can be achieved. When the sweeping hammer assembly 400 sweeps to the end point of the flue sweeping section, the end point sensor 120 arranged at the end point feeds back the position of the rotating shaft assembly 300 to the winch body 510, at the moment, the winch body 510 rotates reversely, the rotating shaft assembly 300 is tensioned to return to the starting point of the sweeping section, and the operation is circulated, so that the accumulated dust of the flue body 100 can be effectively removed.
In the second situation, when the wind flue is arranged obliquely downwards, only the winch body 510 needs to be arranged at the higher end of the flue body 100, when the winch body 510 is used for releasing the rope, the rotating shaft assembly 300 is composed of a thrust force which inclines downwards along the flue body 100 and a torque which causes the rotating shaft assembly 300 to rotate, and the motion track of the rotating shaft assembly 300 can still move obliquely downwards along the inner wall of the flue body 100 and rotate, so that the sweeping hammer assembly 400 continuously sweeps the inner wall of the flue body 100, ash at the bottom of the flue is lifted, the ash is taken away by the flow of the flue gas, and the sweeping purpose can be achieved.
In a third situation, referring to fig. 5, when the wind flue is inclined upward by a certain angle, the winch body 510 needs to be arranged at the higher end of the wind flue, and assuming that the inclined upward angle of the flue is θ, the resultant force applied to the rotating shaft assembly 300 by the dynamic pressure of the flue gas is FMovable partThe tractive force of the winch body 510 is FTraction deviceThe gravity of the rotating shaft assembly 300 is G, and during cleaning, when the winch body 510 pulls the rope, the rotating shaft assembly 300 is subjected to resultant force consisting of a pulling force F which is inclined upwards along the flue body 100 and a torque M which causes the rotating shaft assembly 300 to rotate, wherein FCombination of Chinese herbs＝FTraction apparatus+FMovable partGsin θ, provided that the tractive effort of the winch body 510 is sufficientEnough big, axis of rotation subassembly 300 then can follow the inner wall slope rebound and the rotation of flue body 100 to make and clean hammer subassembly 400 and constantly scrape the flue wall bottom and sweep, raise the deposition of flue bottom, recycle the flow of flue gas itself and take away the deposition, can reach the mesh of cleaning. When cleaning is finished, the winch body 510 is unreeled, and under the working condition, the weight of the rotating shaft assembly 300 needs to be configured, so that Gsin theta is larger than FMovable partThe rotating shaft assembly 300 returns to the cleaning start point by gravity. Of course, if θ is particularly small, the winch body 510 may be disposed at the lower end of the air flue, and the weight of the movable shaft assembly 300 may be configured such that Gsin θ < FMovable partThe working principle is the same as that of the horizontal arrangement.
Referring to fig. 2 together, as a preferred embodiment of the present invention, two mounting sleeves 311 are further sleeved on the rotating shaft 310, the two mounting sleeves 311 are respectively located at two sides of the axis of the flue body 100, a reserved section 312 with a preset width is formed between the two mounting sleeves 311, the reserved section 312 is sleeved with a bearing sleeve 350, a bearing (not shown) for the rotating shaft 310 to rotate is installed in the bearing sleeve 350, and a free end of the steel wire rope 520 is connected to the bearing sleeve 350; a plurality of support frame rows (not shown) are circumferentially arranged on the outer wall of each mounting sleeve 311 at intervals, and each support frame row (not shown) comprises a plurality of sweeping arms 320 linearly arranged along the axial direction of the mounting sleeve 311; the free end of the sweeping arm 320 of each support frame row (not shown) is fixed with an arc-shaped plate 330 matched with the inner wall of the flue body 100, and a plurality of sweeping hammer assemblies 400 arranged in an array are mounted on the arc-shaped plate 330.
It should be noted that the arc-shaped plate 330 needs to be shaped to match the profile of the inner wall of the flue body 100, so that the sweeping hammer assemblies 400 arranged in an array can sweep the deposited ash on the inner wall of the flue body 100. Through installing a plurality of cleaning hammer assemblies 400 that are the array setting on arc 330, can clean the inner wall of flue body 100 to the at utmost, and install the confession in the bearing housing 350 the pivoted bearing of axis of rotation 310 can guarantee that when wire rope 520 stimulates, axis of rotation 310 can keep normal rotation, installs bearing housing 350 in reserved section 312 department simultaneously, can keep the both ends atress of axis of rotation 310 balanced, makes the both ends of axis of rotation 310 can rotate on the guided way 210 synchronously. In addition, in a specific embodiment, the number of the support frame rows is five, and the five support frame rows are uniformly arranged along the outer wall of the mounting sleeve 311. It can be understood that, in other embodiments, the number of the support frame rows can also be set according to actual needs.
In a preferred embodiment of the present invention, the sweeping hammer assembly 400 comprises a sweeping hammer body 410, and a flexible brush head 420 made of flexible material; the sweeping hammer body 410 is fixedly connected with the arc-shaped plate 330, and the flexible brush head 420 is mounted at the bottom of the sweeping hammer body 410. It is understood that the specific shape and structure of the sweeping hammer assembly 400 can be set according to practical situations, and in a specific embodiment, the sweeping hammer body 410 is of a foot shape, and the bending direction of the sweeping hammer body 410 is consistent with the tangential direction of the rotation of the rotating shaft 310. Through setting the hammer body 410 to the foot type, the accumulated dust swept by the flexible brush head 420 can be brought up, the flow of the flue gas itself is recycled to take away the accumulated dust, the cleaning purpose can be achieved, and the cleaning effect can be effectively improved.
Further, a windward plate 360 is connected between two adjacent sweeping arms 320 in each support frame row to increase the wind area of the rotating shaft assembly 300. It should be understood by those skilled in the art that in order to make the rotation shaft assembly 300 rotate smoothly along the guide rail 200 and improve the cleaning efficiency, the windward plate 360 is connected between two adjacent cleaning arms 320 in the present embodiment, and it should be understood that the size, shape, etc. of the windward plate 360 can be adaptively set according to actual needs.
Further, a start sensor 110 and an end sensor 120 for sensing the position of the rotating shaft assembly 300 are disposed on the inner wall of the flue body 100. The starting point sensor 110 and the end point sensor 120 are arranged, the position of the rotating shaft assembly 300 can be intelligently identified, when the rotating shaft assembly moves to the end point position, the position information acquired by the end point sensor 120 is timely fed back to the winch body 510, the rotating shaft assembly 300 is further driven to return to the starting point position, and the dust on the inner wall of the flue body 100 can be effectively removed through the circulating action.
Further, the guide rail 210 includes an upper guide rail 211 and a lower guide rail 212 which are arranged at an interval, a preset opening distance is provided between a rail surface of the upper guide rail 211 and a rail surface of the lower guide rail 212, the two ends of the rotating shaft 310 are further respectively provided with a columnar rolling block 340, a groove 341 which is matched with the rail surface of the guide rail 210 in shape is recessed on the circumferential surface of each rolling block 340, and the inner wall of the groove 341 is respectively abutted against the rail surface of the upper guide rail 211 and the rail surface of the lower guide rail 212, so that the rolling blocks 340 are rotatably connected on the guide rail 210.
It is understood that the shape and type of the guide rail 210 may be selected according to actual needs, as long as the rotating shaft assembly 300 can rotate on the guide rail 210 in the direction in which the guide rail 210 extends. In a preferred embodiment, the guide rail 210 includes an upper guide rail 211 and a lower guide rail 212 which are arranged at an interval, a predetermined opening distance is provided between a rail surface of the upper guide rail 211 and a rail surface of the lower guide rail 212, and the rotating shaft 310 is rotatably connected to the guide rail 210 by the cooperation of the rolling block 340 with the upper guide rail 211 and the lower guide rail 212.
Further, the flexible brush head is detachably connected with the sweeping arm 320. It can be understood that the connection between the flexible brush head and the sweeping arm 320 includes, but is not limited to, a detachable connection, and may also be an integrated one, in this embodiment, a detachable connection is adopted, the type and size of the flexible brush head can be changed according to actual conditions, or the failed flexible brush head is adopted, the detachment is flexible, and the flexible cleaning brush is more suitable for different types of flue sweeping.
The invention also provides a flue dust cleaning system, which comprises a flue body 100 and the flue dust cleaning device.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (9)
1. A flue dust cleaning device is characterized by comprising a guide rail assembly, a rotating shaft assembly and a winch assembly, wherein the guide rail assembly is arranged on the inner wall of a flue body; wherein,
the guide rail assembly comprises a pair of guide rails which are oppositely arranged and extend along the extension direction of the flue body;
the rotating shaft assembly comprises a rotating shaft, the rotating shaft is transversely arranged between the two guide rails, two ends of the rotating shaft are rotatably arranged on the guide rails, the rotating shaft is further connected with a plurality of sweeping arms arranged at intervals, and the tail end of each sweeping arm is connected with a sweeping hammer assembly so as to sweep the inner wall of the flue body; the distance between the guide rail and the inner bottom surface of the flue body is matched with the distance between the axis of the rotating shaft and the sweeping hammer component;
the winch assembly comprises a winch body and a steel wire rope wound on the outer wall of the winch body, and the free end of the steel wire rope is connected with the rotating shaft;
the rotating shaft is further sleeved with two mounting sleeves, the two mounting sleeves are respectively positioned on two sides of the axis of the flue body, a reserved section with a preset width is formed between the two mounting sleeves, the reserved section is sleeved with a bearing sleeve, a bearing for enabling the rotating shaft and the bearing sleeve to rotate relative to each other is mounted in the bearing sleeve, and the free end of the steel wire rope is connected to the bearing sleeve; a plurality of support frame rows are arranged on the outer wall of each mounting sleeve at intervals along the circumferential direction, and each support frame row comprises a plurality of sweeping arms which are linearly arranged along the axial direction of the mounting sleeve; the free end of the cleaning arm of each support frame row is fixed with an arc-shaped plate matched with the inner wall of the flue body, and a plurality of cleaning hammer assemblies arranged in an array are mounted on the arc-shaped plates.
2. The flue ash removal device of claim 1 wherein the sweeping hammer assembly comprises a sweeping hammer body, and a flexible brush head made of a flexible material; the cleaning hammer body is fixedly connected with the arc-shaped plate, and the flexible brush head is installed at the bottom of the cleaning hammer body.
3. The flue dust removing device according to claim 2, wherein the cleaning hammer body is foot-shaped, and the bending direction of the cleaning hammer body is consistent with the tangential direction of the rotation of the rotating shaft.
4. The flue dust removal device of claim 3, wherein an air-facing plate is further connected between two adjacent sweeping arms in each supporting frame row so as to increase the air-receiving area of the rotating shaft assembly.
5. The flue dust removing device according to claim 4, wherein the inner wall of the flue body is further provided with a start point sensor and an end point sensor for sensing the position of the rotating shaft assembly.
6. The flue dust removing device according to claim 1, wherein the guide rail comprises an upper guide rail and a lower guide rail which are arranged at intervals, a preset opening distance is reserved between the rail surface of the upper guide rail and the rail surface of the lower guide rail, the two ends of the rotating shaft are respectively provided with a columnar rolling block, a groove matched with the rail surface of the guide rail in shape is recessed on the circumferential surface of each rolling block, and the inner wall of each groove is respectively abutted against the rail surface of the upper guide rail and the rail surface of the lower guide rail, so that the rolling blocks are rotatably connected on the guide rail.
7. The flue ash removal device of claim 2, wherein the flexible brush head is removably connected to the sweeping arm.
8. The flue dust removal device of claim 3, wherein the number of the support frame rows is five, and the five support frame rows are uniformly arranged along the outer wall of the mounting sleeve.
9. A flue ash removal system comprising a flue body and further comprising a flue ash removal device as claimed in any one of claims 1 to 8.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110843827.9A CN113531571B (en) | 2021-07-26 | 2021-07-26 | Flue ash removal device and ash removal system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110843827.9A CN113531571B (en) | 2021-07-26 | 2021-07-26 | Flue ash removal device and ash removal system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113531571A CN113531571A (en) | 2021-10-22 |
| CN113531571B true CN113531571B (en) | 2022-05-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110843827.9A Active CN113531571B (en) | 2021-07-26 | 2021-07-26 | Flue ash removal device and ash removal system |
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| CN207815363U (en) * | 2017-12-29 | 2018-09-04 | 福建工程学院 | Flue automatic ash removing device |
| CN208595551U (en) * | 2018-05-23 | 2019-03-12 | 福建龙净环保股份有限公司 | A kind of flue device |
| CN113028433A (en) * | 2021-04-02 | 2021-06-25 | 鞍山云湛环保科技有限公司 | Flue inner wall cleaning device |
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| JPH09310837A (en) * | 1996-05-22 | 1997-12-02 | Meisei Kogyo Kk | Smokestack inner surface cleaner |
| CN101440958A (en) * | 2008-12-15 | 2009-05-27 | 天津大学 | Ash cleaning and descaling robot for heat medium stove |
| CN206861562U (en) * | 2017-06-30 | 2018-01-09 | 龙岩学院 | A kind of full-automatic flue deashing device |
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| CN207815363U (en) * | 2017-12-29 | 2018-09-04 | 福建工程学院 | Flue automatic ash removing device |
| CN208595551U (en) * | 2018-05-23 | 2019-03-12 | 福建龙净环保股份有限公司 | A kind of flue device |
| CN113028433A (en) * | 2021-04-02 | 2021-06-25 | 鞍山云湛环保科技有限公司 | Flue inner wall cleaning device |
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