CN207798559U - A kind of three-axis tester and pilot system - Google Patents

A kind of three-axis tester and pilot system Download PDF

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Publication number
CN207798559U
CN207798559U CN201721803172.8U CN201721803172U CN207798559U CN 207798559 U CN207798559 U CN 207798559U CN 201721803172 U CN201721803172 U CN 201721803172U CN 207798559 U CN207798559 U CN 207798559U
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test piece
box
oil cylinder
test
box body
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吴冲
张建勋
阙永德
谢卿
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Sichuan De Xiang Kechuang Instrument Ltd
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Sichuan De Xiang Kechuang Instrument Ltd
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Abstract

The utility model is related to a kind of three-axis tester and pilot systems, including loading frame, test specimen box, pedestal, six actuator, lifting cylinder, locking cylinders, wherein the axis of six actuator intersects at a point O;The actuator provides six load perpendicular to six surfaces of test specimen for the test specimen into the test specimen box so that has independent loads/relieving capacity on three directions of surface of test piece;Test specimen box is for installing, positioning test specimen so that the 0 ' ' of geometric center of test specimen are overlapped with 0 ' of geometric center of test specimen box, and the geometric center O ' of test specimen box are overlapped with the point O, while any one face of test specimen is vertical with the axis of any one actuator.This three-axis tester and pilot system, the centering process of completion test specimen that can be easily and fast can not only carry out test specimen the load of six face of three-dimensional, complete true triaxial test, and during six face of three-dimensional loads, unidirectional Condition of Sudden Unloading can also be realized, complete rock burst experiment.

Description

Triaxial testing machine and testing system
Technical Field
The utility model relates to a test technical field of rock mechanics characteristic, concretely relates to triaxial testing machine and test system.
Background
In recent years, the national infrastructure construction scale is getting larger, the geological problems encountered in the infrastructure construction process are getting more and more complex, and the involved geotechnical problems are getting more and more diversified, so that the test technology of geotechnical engineering is forced to be further perfected and developed. The performance indexes of the rock are identified through scientific experiments, so that the rock is reasonably selected, used and excavated, and the mechanical characteristics of rock mass media in a complex environment are deeply known, so that the safety, economy and reasonability of construction engineering are ensured.
With the continuous development of testing technology, the triaxial testing machine is widely applied to the fields of geotechnical engineering, building materials, geological disaster research and application and the like; in the field of geotechnical engineering, a triaxial tester for testing the mechanical property of rock is a main research object, and the triaxial tester bears the important roles of research and engineering application in the aspects of slope stability, roadway (tunnel) surrounding rock maintenance, rock burst, seismic effect and the like.
Generally, when a triaxial testing machine is used for testing mechanical properties of rock, the mechanical properties mainly comprise compressive strength, tensile strength, shear (break) strength of the rock, rock failure and fracture mechanism, strength criteria and the like, wherein the strength criteria generally adopt coulombic-navier criteria, and the strength criteria assume that positive stress acting on a failure surface can increase the shear strength of the rock, and the increase is in direct proportion to the magnitude of the positive (compressive) stress; the limit stress of different types of rocks when the rocks are damaged under the action of external force is different, the damage limit stress belongs to one of the main attributes of rock mechanical properties, and is obtained by testing a rock test piece through a three-axis testing machine, and the rock test piece (hereinafter referred to as a test piece for short) is usually processed into a cube or cuboid structure so that the three-axis testing machine can apply external load to the test piece, thereby obtaining the mechanical property parameters of the test piece; when the triaxial testing machine only applies external load to one direction of the test piece, the test piece is a common triaxial test, and when the triaxial testing machine respectively applies external load to three mutually perpendicular directions of the test piece, the test piece is a true triaxial test.
In addition, in geotechnical engineering, rockburst is a very complex dynamic geological phenomenon, whether the rockburst occurs or not and the intensity of the rockburst are not only determined by a single factor but also are the result of the combined action of a plurality of factors, the mechanism of the rockburst is not clear up to now, and it is very difficult to establish a rockburst prediction system by adopting a mathematical or mechanical method; the rock test piece is designed in form and size by establishing an experimental system capable of simulating actual engineering excavation conditions, the disaster phenomenon of rock burst is reproduced under laboratory conditions, the method is a current effective test means for researching the rock burst mechanism, and a triaxial testing machine is still required for simulating the rock burst phenomenon.
When a triaxial test, a true triaxial test or a rock burst test of a test piece is performed by using a triaxial testing machine, whether the test piece is aligned with the load in each direction or not has a large influence on the test result, so that when the test piece is tested by using the triaxial testing machine, the test piece needs to be aligned with the load in each direction as much as possible; however, in the triaxial testing machine in the prior art, the installation process of the test piece is complex, the centering process of the test piece is complicated, and the centering effect is poor, so that the measured triaxial mechanical property of the test piece is greatly different from the actual condition.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to improve the not enough that exists among the prior art, provide a triaxial testing machine and test system, can be convenient, the centering process of quick completion test piece, not only can carry out six loading of three-dimensional to the test piece, accomplish true triaxial test, moreover at six loaded in-process of three-dimensional, can also realize one-way uninstallation suddenly, accomplish the rockburst experiment.
The utility model provides a technical scheme that its technical problem adopted is: a three-axis testing machine comprises a loading frame, a test piece box, a base and six actuators, wherein,
the base comprises an axial frame base, a horizontal frame base and a test piece box base, and the axial frame base, the horizontal frame base and the test piece box base are respectively arranged on three sets of independent foundation bases;
the loading frame comprises an axial frame and a horizontal frame, the axial frame is arranged on an axial frame base, the horizontal frame is arranged on a horizontal frame base, six actuators are respectively arranged on the axial frame and the horizontal frame, the axes of the six actuators are intersected at a point O, and the six actuators are used for providing six loads perpendicular to six surfaces of a test piece for the test piece in the test piece box, so that the test piece box has independent loading/unloading capacity in three directions perpendicular to the surface of the test piece; the actuator is provided with a load sensor and a stroke sensor;
the test piece cartridge is fixed on the test piece cartridge base, and the test piece cartridge is used for mounting and positioning a test piece, so that the geometric center 0 'of the test piece is coincident with the geometric center 0' of the test piece cartridge; the levelness and the axial height of the test piece box can be adjusted by using the test piece box base, so that the geometric center O' of the test piece box coincides with the point O, and meanwhile, any surface of the test piece is perpendicular to the axis of any actuator.
During the test, the test piece box and the frames in all directions are slightly deformed, so that the axial frame base, the horizontal frame base and the test piece box base are respectively arranged on three sets of independent foundation bases to avoid mutual influence; in the testing machine, six actuators are arranged on an axial frame and a horizontal frame, and each actuator can independently apply load to one surface of a test piece, so that the testing machine has independent loading/unloading capacity in three directions perpendicular to the surface of the test piece, and can meet the conditions of a true triaxial test, so that the testing machine can be used for carrying out a triaxial test, a true triaxial test, a rock burst test and the like; before the test, an important link is the centering of the test piece, the good/bad of the centering of the test piece has great influence on the test result, and even may cause the test failure, the centering process of the prior art is troublesome, and the centering effect needs to be improved, but in the testing machine, after the assembly of the testing machine is completed, the axes of the six actuators on the axial frame and the horizontal frame are intersected at one point O, and the axes of the actuators in different directions are mutually perpendicular, before the test is performed, the test piece needs to be loaded into the test piece box, at this time, the test piece only needs to be arranged at the center of the test piece box, so that the geometric center 0 ' of the test piece is coincided with the geometric center 0 ' of the test piece box, after the test piece box is loaded into the testing machine, the geometric center O ' of the test piece box can be coincided with the point O by adjusting the levelness and the axial height of the base of the test, at this time, the geometric center 0' of the test piece is coincident with the point O, and then, the test piece is only required to be horizontally rotated to enable any one surface of the test piece to be perpendicular to the axis of any one actuator, so that the remaining five surfaces are perpendicular to the axes of the remaining five actuators respectively, and at this time, the centering process of the test piece and the actuators is completed, and the centering process is convenient, quick and concise, and is accurate and good in centering effect, so that the tester can successfully complete a triaxial test or a true triaxial test or a rock burst test.
Furthermore, the axial frame comprises an upper cross beam, a lower cross beam and at least two upright columns, the upright columns are parallel to each other and are vertically arranged on the lower cross beam, the lower cross beam is connected to the axial frame base, the upper cross beam is arranged on the upright columns, can slide up and down along the upright columns under the driving of the lifting oil cylinder, and is locked and fixed through the locking oil cylinder after sliding to a specified position; the horizontal frame is arranged between the upper cross beam and the lower cross beam and is of a zigzag structure formed by two horizontal transverse frames and two horizontal longitudinal frames; the six actuators are respectively arranged on the upper cross beam, the lower cross beam, the two horizontal transverse frames and the two horizontal longitudinal frames; frame deformation sensors are respectively arranged on the upper cross beam, the lower cross beam and the horizontal frame, and a positioning sensor is also arranged on the horizontal frame. In the testing machine, the positions of the lower cross beam and the horizontal frame are relatively fixed, the upper cross beam can slide up and down along the upright post under the driving action of the lifting oil cylinder, and when the upper cross beam moves to a proper position, the upper cross beam is locked on the upright post by the locking oil cylinder, so that the loading/unloading of the test piece box or the replacement process of the test piece is facilitated.
Preferably, the axial frame and the horizontal frame are both formed by pressure forging. In the test process, the axial frame and the horizontal frame need to bear huge counter force, and the axial frame and the horizontal frame which are formed by pressure forging generally have enough rigidity to keep the axial frame and the horizontal frame not to deform, so that the test error caused by the deformation of the frames can be reduced as much as possible.
Preferably, test piece box base includes foundatin plate and a plurality of support column, the foundatin plate is fixed on the foundation, a plurality of support columns are parallel to each other and vertical setting is on the foundatin plate, the support column passes the bottom end rail, and do not contact, every with the bottom end rail all be provided with a test piece post on the support column, the test piece box is installed on the test piece post, can reach along axial height through test piece post regulation levelness, can lock again on the test piece post. Because each frame can generate micro deformation during the test, the test piece box base is not contacted with the axial frame and the horizontal frame so as to avoid influencing the test effect; the test piece column is provided with external threads, the test piece box can adjust the levelness and the axial height of the test piece box by utilizing the gasket and the nut, so that the geometric center O' of the test piece box coincides with the point O, and finally the test piece box is locked on the test piece column by utilizing the nut.
Preferably, the connection between the horizontal transverse frame and the horizontal longitudinal frame, and/or the connection between the axial frame and the axial frame base, and/or the connection between the horizontal frame and the horizontal frame base is high-strength bolt connection.
Further, the test piece box is a true triaxial test piece box, the true triaxial test piece box comprises a self-centering pressure head, a pressure shaft, a pressure block, a box body bracket and a test piece deformation sensor, wherein,
the box body is enclosed into a cuboid or cube structure through the upper cover, the lower cover and the side wall; each surface of the box body is provided with one self-centering pressure head, the self-centering pressure head is connected with one end of the pressure shaft, the other end of the pressure shaft penetrates through the box body, extends into the box body and is connected to the pressing block, and the pressing block is used for pressing one surface of the test piece;
the self-centering pressure head is provided with a pre-tightening screw and an anti-rotation guide rod, the pre-tightening screw is used for adjusting the position of an internal test piece, so that the geometric center O 'of the test piece is superposed with the geometric center O' of the test piece box, and the self-centering pressure head is pre-tightened on the box body, and the anti-rotation guide rod is used for preventing the self-centering pressure head from rotating so as to keep the centering effect of the test piece; a spherical groove is formed in the surface, in contact with the actuator, of the self-centering pressure head, and can compensate the non-perpendicularity error between the loading direction of the actuator and the surface of the self-centering pressure head; two opposite sensor supports are arranged on the side surface of the self-centering pressure head, and two ends of the test piece deformation sensor are respectively fixed on the two opposite sensor supports of the self-centering pressure head so as to monitor deformation values of the test piece in three directions;
the pressing shaft is connected with the pressing block through a guide key and a spigot, so that the pressing shaft is convenient to mount or dismount quickly;
the box body sets up on the box body support, the box body support is right the box body provides the supporting role, is provided with a plurality of through-holes on the box body support, the through-hole can overlap on the test piece post to the realization is to the fixed of test piece box.
The true triaxial test piece box has the main functions of mounting and positioning a test piece, and is used for pre-tightening six surfaces of the test piece through six self-centering pressure heads, six pressure shafts and six pressure blocks, so that the geometric center O 'of the test piece is superposed with the geometric center O' of the true triaxial test piece box, and subsequent centering is facilitated; since the geometric center O ' of the true triaxial test piece cartridge coincides with the intersection O of the axes of the six actuators in the testing machine, after the true triaxial test piece cartridge is loaded into the testing machine, the geometric center O ' of the test piece coincides with the geometric center O ' of the true triaxial test piece cartridge and the intersection O of the axes of the six actuators as a point, and since the test piece is pre-tightened on the true triaxial test piece cartridge, the axes of the six actuators are respectively perpendicular to the six faces of the test piece at this time, the centering process of the test piece has been completely completed so far, and the true triaxial test can be directly started; in the test process, the deformation values of the test piece in three directions (namely three directions vertical to the surface of the test piece) are detected and recorded by the test piece deformation sensor, so that the analysis of later test data is facilitated; in addition, because the briquetting passes through the form of guide key and tang and is in the same place with the last item coupling, need not fastening screw, so can realize the quick installation or the dismantlement of briquetting when changing to greatly simplified the installation flow of test piece, be convenient for more convenient, swift test.
Further, the test piece box is a rock burst test piece box, the rock burst test piece box comprises a self-centering pressure head, a pressure shaft, a pressure block, a movable pressure block, a box body and a box body bracket, wherein,
the box body is of a cuboid or cube structure, one side face of the box body is not closed or provided with an opening, so that the rock burst phenomenon can be observed conveniently, in the side face, an actuator corresponding to the box body is aligned to a test piece through the movable pressing block and transmits load to the test piece, and the movable pressing block is provided with a spherical groove for compensating the non-perpendicularity error between the loading direction of the actuator and the surface of the movable pressing block; the other five surfaces are closed, and each surface is provided with one self-centering pressure head respectively, the self-centering pressure head is connected with one end of the pressure shaft, the other end of the pressure shaft penetrates through the box body, extends into the box body and is connected to the pressure blocks, and the pressure blocks respectively press on the five surfaces of the test piece, so that the geometric center O 'of the test piece is coincident with the geometric center O' of the rock burst test piece box;
the self-centering pressure head is provided with a pre-tightening screw and an anti-rotation guide rod, the pre-tightening screw is used for pre-tightening the self-centering pressure head on the box body, and the anti-rotation guide rod is used for preventing the self-centering pressure head from rotating so as to keep the centering effect of the test piece; a spherical groove is formed in the surface, in contact with the actuator, of the self-centering pressure head, and can compensate the non-perpendicularity error between the loading direction of the actuator and the surface of the self-centering pressure head;
the pressing shaft is connected with the pressing block through a guide key and a spigot, so that the test piece can be conveniently and rapidly mounted or dismounted;
the box body sets up on the box body support, the box body support is right the box body provides the supporting role, is provided with a plurality of through-holes on the box body support, the through-hole can overlap on the test piece post to the realization is to the fixed of test piece box.
The main function of the rock burst test piece box is to install and position the test piece, the centering process of the test piece is the same as that of the test piece in the true triaxial test piece box, when the rock burst test is carried out, the actuators corresponding to five surfaces of the test piece can continuously output loads to maintain the pressure on the surfaces, the actuators corresponding to the movable pressing blocks can quickly unload and leave the movable pressing blocks after the test piece is positioned and loaded, the movable pressing blocks freely fall under the action of gravity, so that the surfaces of the test piece are contacted with the movable pressing blocks to form free surfaces, at the moment, due to the suddenly appearing free surfaces, the energy accumulated in the test piece can be suddenly released, the simulation of the rock burst is realized, in the process, a high-speed camera can be arranged to record the rock burst process, and the later-stage analysis is facilitated.
Further, still include positioning cylinder, hydro-cylinder support, the hydro-cylinder support sets up on the box body support or on the test piece post, be provided with movable layer board on the hydro-cylinder support, positioning cylinder sets up on the hydro-cylinder support, movable layer board is in under positioning cylinder's the effect, will the activity briquetting is lifted to suitable height for the centering is accomplished with the test piece to the activity briquetting. The movable pressing block is required to fall freely in the test process, so that the movable pressing block can be lifted to a proper position by using an output shaft of the positioning oil cylinder in the process of aligning the movable pressing block and the test piece, so that the movable pressing block is aligned with the test piece; the positioning oil cylinder lifts the movable pressing block through the movable supporting plate, so that the load is more uniform, and the movable pressing block can horizontally and stably rise; after alignment, pre-compression of the movable pressing block can be achieved by means of the corresponding actuators, and at the moment, the output shaft of the positioning oil cylinder and the movable supporting plate descend to the lowest position, so that the free falling process of the follow-up movable pressing block is prevented from being influenced.
A test system comprises a test machine, a servo hydraulic unit, a cooling unit and a control unit, wherein,
the servo hydraulic unit is respectively connected with the lifting oil cylinder, the locking oil cylinder, the six actuators and/or the positioning oil cylinder in the testing machine and provides a pressure source for the lifting oil cylinder, the locking oil cylinder, the six actuators and/or the positioning oil cylinder;
the cooling unit is used for cooling an oil source in the servo hydraulic unit;
the control unit is respectively connected with each sensor, each oil cylinder and each actuator in the testing machine, acquires test data from the sensors and respectively controls the stroke of each oil cylinder and each actuator.
In the test system, the cooling unit can control the temperature of the test system within a certain range when the test system works for a long time, so that the normal operation of the test is ensured; the control unit is respectively connected with the rack deformation sensor, the test piece deformation sensor, the positioning sensor, the load sensor and the stroke sensor, so that test data can be conveniently obtained and recorded from the sensors; meanwhile, the control unit is also respectively connected to servo valves of the lifting oil cylinder, the locking oil cylinder, the six actuators and/or the positioning oil cylinder, and controls the pressure and flow of oil sources in each oil cylinder and each actuator through controlling the servo valves, so that the control of stroke or output load is realized; the control unit enables data acquisition of the test system to be more comprehensive, controls the oil cylinder and the actuator more accurately, and is beneficial to completing a triaxial test, a true triaxial test or a rock burst test more conveniently and accurately.
Compared with the prior art, use the utility model provides a pair of triaxial testing machine and test system has following beneficial effect:
1. the testing machine and the testing system can conveniently and quickly complete the centering process of the test piece, are accurate in centering and good in centering effect, and are beneficial to obtaining more accurate mechanical characteristic parameters of the rock test piece.
2. In the testing machine and the testing system, six actuators are provided in three mutually perpendicular directions of a test piece, so that the three directions perpendicular to the surface of the test piece have independent loading/unloading capacity, and the test piece can be subjected to a common triaxial test or a true triaxial test.
3. In the testing machine and the testing system, unidirectional sudden unloading can be realized in the process of carrying out three-dimensional six-surface loading on a test piece, so that energy accumulated in a rock mass can be suddenly released, and rock burst simulation is realized; the rock burst simulated by the method is more in line with the actual rock burst process, thereby being beneficial to further researching the mechanical problem of the rock burst.
4. In this testing machine and test system, the simple structure of testing machine, the entablature in the testing machine can slide from top to bottom along the stand under lift cylinder's drive, and the packing into/the change process of taking out or the test piece of test piece box of being convenient for, when the entablature removed suitable position, can utilize the locking hydro-cylinder to lock the entablature on the stand to avoid the entablature gliding or provide firm reaction frame for the output load of actuator.
5. In the testing machine and the testing system, the axes of six actuators arranged on the testing machine are intersected at a point O, and after the test piece box is arranged in the testing machine, the geometric center O' of the test piece box can be quickly superposed with the point 0, so that the test piece can be quickly and accurately centered.
6. In the testing machine and the testing system, a true triaxial test piece box is provided, which can mount and position a test piece and pre-tighten six surfaces of the test piece so that the geometric center O 'of the test piece coincides with the geometric center O' of the true triaxial test piece box, thereby greatly facilitating the subsequent centering process.
7. In the true triaxial test box provided by the testing machine and the testing system, the pressing block pressed on the test piece is connected with the pressing shaft through the form of the guide key and the spigot, and the pressing block can be quickly installed or detached without using a fastening screw, so that the installation or replacement flow of the test piece is greatly simplified.
8. Among this testing machine and test system, a rock burst test box is provided, rock burst test box simple structure can install and fix a position the test piece to can realize one-way uninstallation suddenly at the six loaded in-process of three-dimensional, thereby realize the simulation of rock burst phenomenon.
9. Among this testing machine and test system, true triaxial test box and the rock burst test box from the centering pressure head to and the rock burst test box in the activity briquetting, all be provided with the spherical recess, the spherical recess can compensate the loading direction of actuator and from the out of plumb degree error of centering pressure head surface or activity briquetting, thereby further improve the centering effect of test piece and additional load, make this testing machine and test system's experimental effect better.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural view of an axial frame of a triaxial testing machine provided in embodiment 1 of the present invention.
Fig. 2 is a schematic structural view of a horizontal frame of a triaxial testing machine provided in embodiment 1 of the present invention.
Fig. 3 is a schematic structural view of a combination of an axial frame and a horizontal frame of a triaxial tester provided in embodiment 1 of the present invention.
Fig. 4 is a schematic view of the principle that the axis of the actuator in the triaxial testing machine provided in embodiment 1 of the present invention intersects at a point O.
Fig. 5 is a schematic structural diagram of an actuator in a triaxial tester provided in embodiment 1 of the present invention.
Fig. 6 is the utility model provides a structure schematic diagram of test piece box setting on test piece box base in the triaxial testing machine that provides in embodiment 1.
Fig. 7 is a schematic structural diagram of a geometric center O' of a test piece box in a triaxial tester provided in embodiment 1 of the present invention.
Fig. 8 is a schematic structural view of a geometric center O ″ of a test piece in a triaxial tester provided in embodiment 1 of the present invention.
Fig. 9 is a schematic view of a structure in which points O coincide with O' and O ″ after centering of a test piece in a triaxial tester provided in embodiment 1 of the present invention is completed.
Fig. 10 is a schematic structural view of a test piece box base and an axial frame base in a triaxial tester provided in embodiment 1 of the present invention.
Fig. 11 is a schematic structural diagram of a true triaxial test piece box provided in embodiment 2 of the present invention.
Fig. 12 is an internal structural schematic diagram of a true triaxial test piece box provided in embodiment 2 of the present invention.
Fig. 13 is a schematic structural diagram of a pressing block in a true triaxial test piece box provided in embodiment 2 of the present invention.
Fig. 14 is a schematic structural diagram of a rock burst test piece box provided in embodiment 3 of the present invention.
Fig. 15 is a schematic structural diagram of a rock burst test piece box provided in embodiment 3 after a positioning oil cylinder is added.
Description of the drawings
The test device comprises a loading frame 100, a test piece box 101, a base 102, an actuator 103, a lifting cylinder 104, a locking cylinder 105, a test piece 106, a lifting lug 109, a true triaxial test piece box 112, a rock burst test piece box 113, a spherical groove 114, a rack deformation sensor 115, a positioning sensor 116, a load sensor 117, a stroke sensor 118 and a test piece deformation sensor 119;
the horizontal frame comprises an axial frame 100-1, an upper crossbeam 100-2, a lower crossbeam 100-3, a vertical column 100-4, a horizontal frame 100-5, a horizontal transverse frame 100-6 and a horizontal longitudinal frame 100-7;
the device comprises an axial frame base 102-1, a horizontal frame base 102-2, a test piece box base 102-3, a foundation plate 102-4, a support column 102-5, a test piece column 102-6 and a nut 102-7;
an output shaft 103-1;
a first servo actuator 103-1, a second servo actuator 103-2, a third servo actuator 103-3, a fourth servo actuator 103-4, a fifth servo actuator 103-5, a sixth servo actuator 103-6;
the self-centering pressure head comprises a self-centering pressure head 112-1, a pressure shaft 112-2, a pressure block 112-3, a box body 112-4, a box body bracket 112-5, a pre-tightening screw 112-6, an anti-rotation guide rod 112-7, a sensor bracket 112-8, a guide key 112-9 and a spigot 112-10;
a positioning oil cylinder 113-1, an oil cylinder bracket 113-2, a movable pressing block 113-3 and a movable supporting plate 113-4.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiment of the present invention, all other embodiments obtained by the person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
Referring to fig. 1, 2 and 3, the embodiment provides a three-axis testing machine, which includes a loading frame 100, a test piece box 101, a base 102, six actuators 103, a lifting cylinder 104 and a locking cylinder 105; wherein,
the base 102 comprises an axial frame base 102-1, a horizontal frame base 102-2 and a test piece box base 102-3, wherein the axial frame base 102-1, the horizontal frame base 102-2 and the test piece box base 102-3 are respectively arranged on three sets of independent foundation bases. Because the test piece box 101 and the frames in all directions are slightly deformed during the test, in order to avoid mutual influence, the axial frame base 102-1, the horizontal frame base 102-2 and the test piece box base 102-3 are respectively arranged on three sets of independent foundation bases; in this embodiment, the foundation foundations corresponding to the axial frame base 102-1 and the horizontal frame base 102-2 are anti-seismic foundation structures, and a damping pad is further disposed in the foundation of the axial frame base 102-1, so as to damp the axial dynamic loading process.
The loading frame 100 comprises an axial frame 100-1 and a horizontal frame 100-5, the axial frame 100-1 comprises an upper cross beam 100-2, a lower cross beam 100-3 and at least two upright posts 100-4, the upright posts 100-4 are parallel to each other and vertically arranged on the lower cross beam 100-3, the lower cross beam 100-3 is connected on the axial frame base 102-1, and the upper cross beam 100-2 is arranged on the upright posts 100-4 and can slide up and down along the upright posts 100-4; the horizontal frame 100-5 is arranged between the upper cross beam 100-2 and the lower cross beam 100-3, the horizontal frame 100-5 forms a zigzag structure by two horizontal transverse frames 100-6 and two horizontal longitudinal frames 100-7, and the horizontal frame 100-5 is connected to the horizontal frame base 102-2; the upper beam 100-2, the lower beam 100-3 and the horizontal frame 100-5 are respectively provided with a frame deformation sensor 115, and the horizontal frame 100-5 is also provided with a positioning sensor 116. In the embodiment, there are four upright columns 100-4, the axial frame 100-1 and the horizontal frame 100-5 enclose a hexahedral frame, and the test piece box 101 is placed inside the hexahedral frame during the test; in the frame assembly, the positions of the lower cross beam 100-3 and the horizontal frame 100-5 are relatively fixed, the upper cross beam 100-2 can slide up and down along the upright 100-4, when the upper cross beam 100-2 moves to a position far away from the horizontal frame 100-5, sufficient space is reserved between the upper cross beam 100-2 and the horizontal frame 100-5, the test piece box 101 can be conveniently loaded and unloaded, and after the test piece box 101 is completely arranged, the upper cross beam 100-2 can descend to a proper position, so that the test piece box 101 can be axially loaded. In this embodiment, the axial frame 100-1 and the horizontal frame 100-5 also play an important role: a reaction frame acting as a load for the actuator 103; the load of the actuator 103 is applied to the test piece 106, and the counter load balanced with the load is applied to the axial frame 100-1 or the horizontal frame 100-5, so that the axial frame 100-1 and the horizontal frame 100-5 must have sufficient rigidity to keep themselves from deforming, and in this embodiment, the rigidity of the axial frame 100-1 satisfies 7.5GN/m, and the rigidity of the horizontal frame 100-5 satisfies 8 GN/m.
One end of the lifting oil cylinder 104 is fixed on the lower cross beam 100-3, and the other end is fixed on the upper cross beam 100-2; the lifting oil cylinder 104 is used for realizing the ascending/descending function of the upper cross beam 100-2; in this embodiment, in order to make the axial frame 100-1 and the horizontal frame 100-5 have sufficient rigidity, the axial frame 100-1 and the horizontal frame 100-5 are both formed by press forging, wherein the weight of the axial frame 100-1 is about 20 tons, and the weight of the horizontal frame 100-5 is about 10 tons; therefore, when the position of the upper cross beam 100-2 is adjusted, the adjustment needs to be completed by using the lifting cylinder 104, in this embodiment, the stroke of the lifting cylinder 104 is 1200mm, the maximum thrust is 400KN, the upper cross beam 100-2 can be completely pushed to ascend or descend, and the ascending/descending process of the upper cross beam 100-2 is stable and rapid, which advantageously ensures the normal operation of the test.
The locking oil cylinder 105 is arranged on the upper cross beam 100-2 and used for locking the upper cross beam 100-2 on the upright 100-4 to prevent the upper cross beam 100-2 from sliding downwards along the upright 100-4 under the action of gravity. Generally, when the upper cross beam 100-2 is lifted to a certain height by the lifting cylinders 104, the upper cross beam 100-2 needs to be fixed at the position so as to avoid an accident caused by the downward sliding of the upper cross beam, in this embodiment, four locking cylinders 105 are provided, and are respectively arranged on the upper cross beam 100-2 at a position close to the upright 100-4, specifically, as shown in fig. 1 or fig. 3, the four locking cylinders 105 can lock the upper cross beam 100-2 on the four uprights 100-4, so as to avoid the automatic downward sliding of the upper cross beam 100-2; the locking cylinder 105 is mainly used in two situations, the first: when the test piece box 101 needs to be loaded/taken out or the test piece 106 needs to be replaced, the lifting oil cylinder 104 needs to be lifted to a certain height, then the lifting oil cylinder 105 is used for locking the lifting oil cylinder on the upright post 100-4, and after the operation below the lifting oil cylinder is completed, the locking is released; secondly, the method comprises the following steps: when the actuator 103 on the upper cross beam 100-2 outputs a load, a reverse load applied to the actuator 103 is transmitted to the upper cross beam 100-2 through the actuator 103, and if the upper cross beam 100-2 is not locked, the upper cross beam 100-2 slides upwards along the upright post 100-4 under the action of the reverse load, so that the load loading process of the actuator 103 fails, and therefore the upper cross beam 100-2 needs to be locked on the upright post 100-4 by using the locking oil cylinder 105, so that the smooth test is ensured.
The upper cross beam 100-2, the lower cross beam 100-3, the two horizontal transverse frames 100-6 and the two horizontal longitudinal frames 100-7 are respectively provided with one actuator 103, and the axes of the six actuators 103 intersect at a point O, as shown in fig. 4 in detail; the actuator 103 is used for providing six loads perpendicular to six surfaces of the test piece 106 to the test piece 106 in the test piece box 101, so that the test piece box has independent loading/unloading capacity in three directions perpendicular to the surface of the test piece 106; the actuator 103 is provided with a load sensor 117 and a stroke sensor 118.
When the triaxial test is performed, whether the test piece 106 is centered has a great influence on the test result, so in this embodiment, firstly, the six actuators 103 need to be centered, that is, the axes of the two actuators 103 located in the same direction need to be on the same straight line, and the axes of the actuators 103 located in different directions should intersect at a point O, which greatly facilitates the centering process of the subsequent test piece box 101 and the test piece 106, as shown in fig. 4. The actuator 103 is used for providing a load in a certain direction for the test piece 106, and when the triaxial test is carried out, the load is provided for the test piece 106 in only one direction; when carrying out true triaxial test, need provide load for test piece 106 in the three orientation, and the ascending load size in every orientation can be inequality, in this embodiment, be provided with 6 actuators 103, correspond six planes of test piece 106 respectively, all there is a pair of mutually opposite actuator 103 in the three orientation of test piece 106 promptly, every actuator 103 can both provide different loads for test piece 106, thereby make this testing machine can carry out independent loading or uninstallation operation to the three orientation of test piece 106, be favorable to carrying out the triaxial test or true triaxial test or the rock burst test of various loads sizes. In the embodiment, as shown in fig. 5, a stroke sensor 118 is disposed on each actuator 103 for monitoring and controlling the stroke of the actuator 103; the load sensor 117 is arranged on the output shaft 103-1 of the actuator 103 and used for monitoring and recording the load output by each actuator 103 so as to accurately control the experiment, in the embodiment, the stroke sensor 118 is an American MTS magnetostrictive displacement sensor, the stroke of the sensor is 150mm or 300mm, the load sensor 117 is an American import interface 1200 series high-precision force sensor, the maximum rated load of the series of load sensors 117 reaches 9000KN, the precision is high, the repeatability is good, the error can be reduced to the maximum extent, and the data can be accurately recorded, so that the good experiment effect is ensured.
Specifically, in the present embodiment, a dynamic first servo actuator 103-1 having a frequency of 20Hz, an amplitude of 0.2mm, a stroke of 300mm, and a maximum output load of 2000kN is disposed on the upper beam 100-2, and the dynamic servo actuator 103 may output a load having a waveform of a sine wave, a triangular wave, a square wave, a blast vibration wave, a rock burst wave, or the like.
In the embodiment, a static second servo actuator 103-2 with a stroke of 300mm and a maximum output load of 2000kN is arranged on the lower cross beam 100-3;
in the embodiment, a static third servo actuator 103-3 and a static fourth servo actuator 103-4 with a stroke of 150mm and a maximum output load of 3000kN are respectively arranged on the two horizontal transverse frames 100-6.
In this embodiment, a static fifth servo actuator 103-5 and a static sixth servo actuator 103-6 with a stroke of 150mm and a maximum output load of 2000kN are respectively arranged on the two horizontal longitudinal frames 100-7.
As shown in fig. 6, the test piece box 101 is fixed on the test piece box base 102-3, the test piece box base 102-3 is fixed on a foundation, a lifting lug 109 is arranged on the test piece box 101 for facilitating lifting, and the test piece box 101 is used for installing and positioning the test piece 106, so that the geometric center 0 'of the test piece 106 is coincident with the geometric center 0' of the test piece box 101; the test piece cassette 101 can be adjusted in levelness and axial height by means of the test piece cassette base 102-3 such that the geometric center O' of the test piece cassette 101 coincides with said point O, while any one of the faces of the test piece 106 is perpendicular to the axis of any one of the actuators 103. In the present embodiment, after the testing machine is assembled, the axes of the six actuators 103 on the axial frame 100-1 and the horizontal frame 100-5 intersect at a point O, and the axes of the actuators 103 in different directions are perpendicular to each other, before the test is performed, the test piece 106 needs to be loaded into the test piece box 101, and at this time, the test piece 106 only needs to be arranged at the center of the test piece box 101, so that the geometric center 0 '″ of the test piece 106 is coincident with the geometric center 0' of the test piece box 101, as shown in fig. 7 and 8, and the loading directions of the six actuators 103 are all towards the geometric center of the test piece box 101, which is beneficial to obtain better testing effect; after the test piece box 101 is loaded into the testing machine, the geometric center O 'of the test piece box 101 coincides with the point O by adjusting the levelness and the axial height of the test piece box base 102-3, and the geometric center 0' of the test piece 106 coincides with the point O, and the centering of the geometric center is completed, but this is not enough, because if the axis of the actuator 103 is not perpendicular to the surface of the test piece 106 in contact with the axis, the surface of the test piece 106 is unevenly stressed, and because of the difference of the contact positions, the direction of the load output by the actuator 103 deviates from the geometric center of the test piece box 101, so that the centering effect of the test piece 106 is not good, and the test effect is affected; in this embodiment, all the test pieces 106 are regular cubes or cuboids, so in this embodiment, the test pieces 106 need to be horizontally rotated, so that any one surface of the test piece 106 is perpendicular to the axis of any one actuator 103, and then the remaining five surfaces are perpendicular to the axes of the remaining five actuators 103, so that the centering process of the test pieces 106 and the actuators 103 is completed, as shown in fig. 9, the centering process is simple and convenient, and is accurate in centering and good in centering effect, and the testing machine is beneficial to smoothly completing a triaxial test, a true triaxial test or a rock burst test.
In this embodiment, the test piece box base 102-3 includes a foundation plate 102-4 and a plurality of support columns 102-5, the foundation plate 102-4 is fixed on a foundation, the plurality of support columns 102-5 are parallel to each other and vertically disposed on the foundation plate 102-4, the support columns 102-5 pass through the lower cross beam 100-3 and do not contact with the lower cross beam 100-3, each support column 102-5 is provided with a test piece column 102-6, the test piece box 101 is mounted on the test piece column 102-6, and the test piece box base 102-3 can adjust levelness and height along the axial direction through the test piece column 102-6 and is locked on the test piece column 102-6. Specifically, in the present embodiment, four supporting columns 102-5 are included, as shown in fig. 10, the foundation plate 102-4 is fixed on a set of independent foundation, and since each frame is slightly deformed during the test, the test piece box base 102-3 is not in contact with the axial frame 100-1 and the horizontal frame 100-5, so as to avoid affecting the test effect; further, in this embodiment, the test piece column 102-6 is provided with an external thread, the test piece box base 102-3 can adjust the levelness and the axial height of the test piece box 101 by using the gasket and the nut 102-9, so that the geometric center O' of the test piece box 101 coincides with the point O, and finally the test piece box 101 is locked on the test piece column 102-6 by using the nut 102-9.
Further, in the present embodiment, in order to improve the rigidity of the whole testing machine, the connection between the horizontal transverse frame 100-6 and the horizontal longitudinal frame 100-7, the connection between the axial frame 100-1 and the axial frame base 102-1, and the connection between the horizontal frame 100-5 and the horizontal frame base 102-2 are high-strength bolt connections.
Example 2
As shown in fig. 11 or fig. 12, the main difference between the present embodiment 2 and the above embodiment 1 is that, in the present embodiment, the specimen box 101 is a true triaxial specimen box 112, and the true triaxial specimen box 112 includes a self-centering ram 112-1, a pressing shaft 112-2, a pressing block 112-3, a box body 112-4, a box body bracket 112-5 and a specimen deformation sensor 119, wherein,
the box body 112-4 is enclosed into a cuboid or cube structure through an upper cover, a lower cover and side walls; each surface of the box body 112-4 is provided with one self-centering pressure head 112-1, the self-centering pressure head 112-1 is connected with one end of the pressure shaft 112-2, the other end of the pressure shaft 112-2 penetrates through the box body 112-4, extends into the box body 112-4 and is connected with the pressing block 112-3, and the pressing block 112-3 is used for pressing one surface of the test piece 106. In this embodiment, the box body 112-4 is a rectangular parallelepiped structure, as shown in fig. 11, the box body 112-4 has six faces, so there are six self-centering rams 112-1, the test piece 106 is placed inside the test piece box 101, each face of the test piece 106 presses the press block 112-3, the press blocks 112-3 are respectively connected to the self-centering rams 112-1 through the press shafts 112-2, and after the test piece box 101 is installed on the test piece box base 102-3, the output shafts 103-1 of the actuators 103 in each direction are respectively connected to the corresponding self-centering rams 112-1, so that the output loads of the actuators 103 are conveniently transmitted to the test piece 106, as shown in fig. 12.
The self-centering ram 112-1 is provided with a pre-tightening screw 112-6 and an anti-rotation guide rod 112-7, the pre-tightening screw 112-6 is used for adjusting the position of the inner test piece 106, so that the geometric center O 'of the test piece 106 is coincident with the geometric center O' of the test piece box 101, and pre-tightening the self-centering ram 112-1 on the box body 112-4, and the anti-rotation guide rod 112-7 is used for preventing the self-centering ram 112-1 from rotating so as to maintain the centering effect of the test piece 106; a spherical groove 114 is formed in the surface, which is in contact with the actuator 103, of the self-centering ram 112-1, and the spherical groove 114 can compensate the non-perpendicularity error between the loading direction of the actuator 103 and the surface of the self-centering ram 112-1; two mutually opposite sensor supports 112-8 are arranged on the side surface of the self-centering pressure head 112-1, and two ends of the test piece deformation sensor 119 are respectively fixed on the mutually opposite sensor supports 112-8 of the two self-centering pressure heads 112-1 so as to monitor deformation values of the test piece 106 in three directions. As shown in fig. 12 in particular, the test piece 106 in the test box 101 is usually centered outside the testing machine and then lifted into the testing machine, and in this embodiment, because there are six self-centering rams 112-1, the position of the test piece 106 inside can be adjusted by means of the pretensioning screws 112-6 on the self-centering rams 112-1 so that the geometric center O ' ″ of the test piece 106 coincides with the geometric center O ' of the true triaxial test box 112, whereas previously, the geometric center O ' of the test piece box 101 coincides with the intersection O of the axes of the six actuators 103 in the testing machine, so that after the true triaxial test box 112 is loaded into the testing machine, the geometric center O ' ″ of the test piece 106 coincides with the geometric center O ' of the true triaxial test box 112 and the intersection O of the axes of the six actuators 103 at a point, and because the test piece 106 is pretensioned on the true triaxial test box 112, therefore, the axes of the six actuators 103 are respectively perpendicular to the six surfaces of the test piece 106, so that the centering process of the test piece 106 is completely finished, and the true triaxial test can be directly started; during the test, the deformation values of the test piece 106 in three directions (i.e., three directions perpendicular to the surface of the test piece 106) are detected and recorded by the test piece deformation sensor 119, which facilitates the analysis of the test data in the later period.
As shown in FIG. 13, the pressing shaft 112-2 and the pressing block 112-3 are connected through a guide key 112-9 and a spigot 112-10, so as to facilitate quick assembly or disassembly. The pressing block 112-3 is directly contacted and pressed on one surface of the test piece 106, and the test piece 106 has six surfaces, so that the embodiment comprises six pressing blocks 112-3 which are respectively pressed on the six surfaces of the test piece 106, when the test piece 106 is replaced, only the pressing block 112-3 of the test piece 106 in six directions needs to be replaced, and the pressing block 112-3 of the test piece 106 is connected with the pressing shaft 112-2 through the guide key 112-9 and the spigot 112-10 without fastening screws, so that the quick installation or disassembly of the pressing block 112-3 can be realized during replacement, and the installation process of the test piece 106 is greatly simplified.
The box body 112-4 is arranged on the box body bracket 112-5, the box body bracket 112-5 provides a supporting function for the box body 112-4, and the box body bracket 112-5 is provided with a plurality of through holes which can be sleeved on the test piece column 102-6, so that the test piece box 101 is fixed. In this embodiment, the test piece column 102-6 is provided with an external thread, the gasket and the nut 102-9 can be used to adjust the levelness and the axial height of the true triaxial test piece box 112, so that the geometric center O' of the true triaxial test piece box 112 coincides with the point O, and finally the nut 102-9 is used to lock the true triaxial test piece box 112 on the test piece column 102-6.
Example 3
As shown in fig. 14 or fig. 15, the main difference between the present embodiment 3 and the above embodiment 1 is that, in the present embodiment, the test piece box 101 is a rock burst test piece box 113, and the rock burst test piece box 113 includes a self-centering ram 112-1, a pressing shaft 112-2, a pressing block 112-3, a movable pressing block 113-3, a box body 112-4 and a box body bracket 112-5, wherein,
the box body 112-4 is of a cuboid or cube structure, one side surface of the box body 112-4 is not closed or is provided with an opening, so that the rock burst phenomenon can be observed conveniently, in the side surface, the corresponding actuator 103 is aligned with the test piece 106 through the movable pressing block 113-3, the load is transferred to the test piece 106, and the movable pressing block 113-3 is provided with a spherical groove 114 for compensating the non-perpendicularity error between the loading direction of the actuator 103 and the surface of the movable pressing block 113-3; the remaining five faces are closed and each face is provided with one of the self-centering rams 112-1, respectively, the self-centering ram 112-1 is connected to one end of the press shaft 112-2, the other end of the press shaft 112-2 passes through the box 112-4, extends into the box 112-4, and is connected to the press block 112-3, and the press block 112-3 is pressed against the five faces of the test piece 106, respectively, so that the geometric center O 'of the test piece 106 coincides with the geometric center O' of the test piece case 101. In this embodiment, the process of centering the pressing block 112-3 is the same as that in embodiment 2, and is not described herein again; when the rock burst test is carried out, the actuators 103 corresponding to the five surfaces continuously output loads so as to maintain the pressure on the surfaces; the movable pressing block 113-3 corresponds to a third servo actuator 103-3, after the test piece 106 is positioned, the third servo actuator 103-3 is pre-pressed on the movable pressing block 113-3, after the test is started, the six actuators 103 respectively apply loads to six surfaces of the test piece 106, when the loads reach a set value, the third servo actuator 103-3 is quickly unloaded and leaves the movable pressing block 113-3, the movable pressing block 113-3 freely falls under the action of gravity, so that the movable pressing block is in contact with the surface of the test piece 106 to form a free surface, the pressure of the other actuators 103 is kept unchanged or continuously increased, at the moment, due to the suddenly appearing free surface, the energy accumulated in the test piece 106 is suddenly released, and therefore the rock burst simulation is realized, in the process, a high-speed camera can be arranged to record the rock burst process, the later analysis is convenient; in this embodiment, the maximum speed of the third servo actuator 103-3 is 7mm/s, the depth of the groove on the movable slider can be set to 3-4 mm, so that the movable pressing block 113-3 can completely and freely fall off, the time interval of the complete exposure of the falling movable pressing block 113-3 to the surface of the test piece 106 is about 200ms, the rockburst process is completely not affected, and the observation of rockburst is not affected.
The self-centering pressure head 112-1 is provided with a pre-tightening screw 112-6 and an anti-rotation guide rod 112-7, the pre-tightening screw 112-6 is used for pre-tightening the self-centering pressure head 112-1 on the box body 112-4, and the anti-rotation guide rod 112-7 is used for preventing the self-centering pressure head 112-1 from rotating so as to keep the centering effect of the test piece 106; the surface of the self-centering ram 112-1, which is in contact with the actuator 103, is provided with a spherical groove 114, and the spherical groove 114 can compensate the non-perpendicularity error between the loading direction of the actuator 103 and the surface of the self-centering ram 112-1. The functions of the pre-tightening screw 112-6 and the anti-rotation guide rod 112-7 are the same as those of the pre-tightening screw 112-6 and the anti-rotation guide rod 112-7 in embodiment 2, and are not described again.
The pressing shaft 112-2 is connected with the pressing block 112-3 through the guide key 112-9 and the seam allowance 112-10, so that the test piece 106 can be conveniently and rapidly mounted or dismounted.
The box body 112-4 is arranged on the box body bracket 112-5, the box body bracket 112-5 provides a supporting function for the box body 112-4, and the box body bracket 112-5 is provided with a plurality of through holes which can be sleeved on the test piece column 102-6, so that the test piece box 101 is fixed. In this embodiment, the cartridge holder 112-5 is the same as the cartridge holder 112-5 in embodiment 2, the test piece column 102-6 is provided with an external thread, the levelness and the axial height of the rock burst test piece cartridge 113 can be adjusted by using the gasket and the nut 102-9, so that the geometric center O' of the rock burst test piece cartridge 113 coincides with the point O, and finally the rock burst test piece cartridge 113 is locked on the test piece column 102-6 by using the nut 102-9.
As shown in fig. 15, the test device further comprises a positioning oil cylinder 113-1 and an oil cylinder support 113-2, wherein the oil cylinder support 113-2 is arranged on the box body support 112-5 or the test piece column 102-6, a movable supporting plate 113-4 is arranged on the oil cylinder support 113-2, the positioning oil cylinder 113-1 is arranged on the oil cylinder support 113-2, and the movable supporting plate 113-4 lifts the movable pressing block 113-3 to a proper height under the action of the positioning oil cylinder 113-1, so that the movable pressing block 113-3 and the test piece 106 are centered. Because the movable pressing block 113-3 is required to fall freely in the test process, the movable pressing block 113-3 is required to be lifted to a proper position by using the output shaft 103-1 of the positioning oil cylinder 113-1 in the process of centering the movable pressing block 113-3 and the test piece 106, so that the movable pressing block 113-3 is aligned with the test piece 106; the positioning oil cylinder 113-1 lifts the movable pressing block 113-3 through the movable supporting plate 113-4, so that the load is more uniform, and the movable pressing block 113-3 can horizontally and stably rise; after the movable pressing block 113-3 is aligned with the test piece 106, the movable pressing block 113-3 is pre-pressed on the test piece 106 by using the third servo actuator 103-3, so that the movable pressing block 113-3 can be fixed, at the moment, the output shaft 103-1 of the positioning oil cylinder 113-1 retracts to the lowest position, the movable supporting plate 113-4 falls due to loss of the supporting function, and the influence on the free falling process of the subsequent movable pressing block 113-3 is avoided.
Example 4
The present embodiment comprises a testing system comprising a testing machine, a servo hydraulic unit, a cooling unit, a control unit, wherein,
the servo hydraulic unit is respectively connected with the lifting oil cylinder 104, the locking oil cylinder 105, the six actuators 103 and/or the positioning oil cylinder 113-1 in the testing machine and provides a pressure source for the lifting oil cylinder, the locking oil cylinder 105, the six actuators 103 and/or the positioning oil cylinder 113-1;
the cooling unit is used for cooling an oil source in the servo hydraulic unit; so that the temperature of the test system can be controlled within a certain range when the test system works for a long time, thereby ensuring the normal operation of the test.
The control unit is respectively connected with each sensor, each oil cylinder and each actuator 103 in the testing machine, acquires test data from the sensors and respectively controls the stroke of each oil cylinder and each actuator 103. Specifically, in the present embodiment, the control unit is connected to the frame deformation sensor 115, the specimen deformation sensor 119, the positioning sensor 116, the load sensor 117, and the stroke sensor 118, respectively, so as to obtain and record test data from the sensors; meanwhile, the control unit is also respectively connected to servo valves of the lifting oil cylinder 104, the locking oil cylinder 105, the six actuators 103 and/or the positioning oil cylinder 113-1, and controls the pressure and flow of oil sources in each oil cylinder and the actuators 103 are respectively realized by controlling the servo valves, so that the control of stroke or output load is realized; the control unit enables data acquisition of the test system to be more comprehensive, controls the oil cylinder and the actuator 103 more accurately, and is beneficial to completing a triaxial test, a true triaxial test or a rockburst test more conveniently and accurately.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention.

Claims (9)

1. A three-axis testing machine is characterized by comprising a loading frame, a test piece box, a base and six actuators, wherein,
the base comprises an axial frame base, a horizontal frame base and a test piece box base, and the axial frame base, the horizontal frame base and the test piece box base are respectively arranged on three sets of independent foundation bases;
the loading frame comprises an axial frame and a horizontal frame, the axial frame is arranged on an axial frame base, the horizontal frame is arranged on a horizontal frame base, six actuators are respectively arranged on the axial frame and the horizontal frame, the axes of the six actuators are intersected at a point O, and the six actuators are used for providing six loads perpendicular to six surfaces of a test piece for the test piece in the test piece box, so that the test piece box has independent loading/unloading capacity in three directions perpendicular to the surface of the test piece; the actuator is provided with a load sensor and a stroke sensor;
the test piece box is fixed on the test piece box base and used for mounting and positioning a test piece, so that the geometric center O 'of the test piece is superposed with the geometric center O' of the test piece box; the levelness and the axial height of the test piece box can be adjusted by using the test piece box base, so that the geometric center O' of the test piece box coincides with the point O, and meanwhile, any surface of the test piece is perpendicular to the axis of any actuator.
2. The triaxial testing machine of claim 1, wherein the axial frame comprises an upper cross beam, a lower cross beam and at least two upright columns, the upright columns are parallel to each other and vertically arranged on the lower cross beam, the lower cross beam is connected to the axial frame base, the upper cross beam is arranged on the upright columns, can slide up and down along the upright columns under the driving of the lifting oil cylinder, and is locked and fixed through the locking oil cylinder after sliding to a specified position; the horizontal frame is arranged between the upper cross beam and the lower cross beam and is of a zigzag structure formed by two horizontal transverse frames and two horizontal longitudinal frames; the six actuators are respectively arranged on the upper cross beam, the lower cross beam, the two horizontal transverse frames and the two horizontal longitudinal frames; frame deformation sensors are respectively arranged on the upper cross beam, the lower cross beam and the horizontal frame, and a positioning sensor is also arranged on the horizontal frame.
3. The triaxial tester of claim 2 wherein the axial frame and the horizontal frame are both press forged.
4. The triaxial testing machine of claim 2, wherein the test piece box base comprises a foundation plate and a plurality of supporting columns, the foundation plate is fixed on a foundation, the supporting columns are vertically arranged on the foundation plate in parallel, the supporting columns penetrate through the lower cross beam and do not contact with the lower cross beam, each supporting column is provided with a test piece column, and the test piece box is installed on the test piece column.
5. The triaxial tester according to any one of claims 2 to 4, wherein the test piece cassette is a true triaxial test piece cassette comprising a self-centering indenter, a pressure shaft, a pressure block, a cassette body holder, a test piece deformation sensor, wherein,
the box body is enclosed into a cuboid or cube structure through the upper cover, the lower cover and the side wall; each surface of the box body is provided with one self-centering pressure head, the self-centering pressure head is connected with one end of the pressure shaft, the other end of the pressure shaft penetrates through the box body, extends into the box body and is connected to the pressing block, and the pressing block is used for pressing one surface of the test piece;
the self-centering pressure head is provided with a pre-tightening screw and an anti-rotation guide rod, the pre-tightening screw is used for adjusting the position of an internal test piece, so that the geometric center O 'of the test piece is superposed with the geometric center O' of the test piece box, the self-centering pressure head is pre-tightened on the box body, and the anti-rotation guide rod is used for preventing the self-centering pressure head from rotating so as to keep the centering effect of the test piece; a spherical groove is formed in the surface, in contact with the actuator, of the self-centering pressure head and is used for compensating the non-perpendicularity error between the loading direction of the actuator and the surface of the self-centering pressure head; two opposite sensor supports are arranged on the side surface of the self-centering pressure head, and two ends of the test piece deformation sensor are respectively fixed on the two opposite sensor supports of the self-centering pressure head so as to monitor deformation values of the test piece in three directions;
the pressing shaft is connected with the pressing block through a guide key and a spigot;
the box body sets up on the box body support, the box body support is right the box body provides the supporting role, is provided with a plurality of through-holes on the box body support, the through-hole is used for the cover to on the test piece post to the realization is to the fixed of test piece box.
6. The triaxial tester according to any one of claims 2 to 4, wherein the test piece box is a rock burst test piece box comprising a self-centering ram, a pressure shaft, a pressure block, a movable pressure block, a box body support, wherein,
the box body is of a cuboid or cube structure, one side face of the box body is not closed or provided with an opening, so that the rock burst phenomenon can be observed conveniently, in the side face, an actuator corresponding to the box body is aligned to a test piece through the movable pressing block and transmits load to the test piece, and the movable pressing block is provided with a spherical groove for compensating the non-perpendicularity error between the loading direction of the actuator and the surface of the movable pressing block; the other five surfaces are closed, each surface is provided with a self-centering pressure head, the self-centering pressure head is connected with one end of a pressure shaft, the other end of the pressure shaft penetrates through the box body, extends into the box body and is connected to a pressing block, and the pressing block is pressed on the five surfaces of the test piece respectively, so that the geometric center O 'of the test piece is coincided with the geometric center O' of the rock burst test piece box;
the self-centering pressure head is provided with a pre-tightening screw and an anti-rotation guide rod, the pre-tightening screw is used for pre-tightening the self-centering pressure head on the box body, and the anti-rotation guide rod is used for preventing the self-centering pressure head from rotating so as to keep the centering effect of the test piece; a spherical groove is formed in the surface, in contact with the actuator, of the self-centering pressure head, and can compensate the non-perpendicularity error between the loading direction of the actuator and the surface of the self-centering pressure head;
the pressing shaft is connected with the pressing block through a guide key and a spigot, so that the test piece can be conveniently and rapidly mounted or dismounted;
the box body sets up on the box body support, the box body support is right the box body provides the supporting role, is provided with a plurality of through-holes on the box body support, the through-hole can overlap on the test piece post to the realization is to the fixed of test piece box.
7. The triaxial testing machine of claim 6, further comprising a positioning oil cylinder and an oil cylinder support, wherein the oil cylinder support is arranged on the box body support or the test piece column, a movable supporting plate is arranged on the oil cylinder support, the positioning oil cylinder is arranged on the oil cylinder support, and the movable supporting plate lifts the movable pressing block to a proper height under the action of the positioning oil cylinder, so that the movable pressing block is aligned with the test piece.
8. A test system comprising the test machine of claim 7, and a servo hydraulic unit, a cooling unit, a control unit, wherein,
the servo hydraulic unit is respectively connected with the lifting oil cylinder, the locking oil cylinder, the six actuators and the positioning oil cylinder in the testing machine and provides a pressure source for the lifting oil cylinder, the locking oil cylinder, the six actuators and the positioning oil cylinder;
the cooling unit is used for cooling an oil source in the servo hydraulic unit;
the control unit is respectively connected with each sensor, each oil cylinder and each actuator in the testing machine, acquires test data from the sensors and respectively controls the stroke of each oil cylinder and each actuator.
9. A test system comprising the test machine of any one of claims 2 to 5, and a servo hydraulic unit, a cooling unit, a control unit, wherein,
the servo hydraulic unit is respectively connected with the lifting oil cylinder, the locking oil cylinder and the six actuators in the testing machine and provides a pressure source for the lifting oil cylinder, the locking oil cylinder and the six actuators;
the cooling unit is used for cooling an oil source in the servo hydraulic unit;
the control unit is respectively connected with each sensor, each oil cylinder and each actuator in the testing machine, acquires test data from the sensors and respectively controls the stroke of each oil cylinder and each actuator.
CN201721803172.8U 2017-12-21 2017-12-21 A kind of three-axis tester and pilot system Withdrawn - After Issue CN207798559U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107941615A (en) * 2017-12-21 2018-04-20 四川德翔科创仪器有限公司 A kind of three-axis tester and pilot system
CN110376053A (en) * 2019-08-05 2019-10-25 中国矿业大学(北京) Deck, device and method for true triaxial experiment three-dimensional load centering
CN110987673A (en) * 2019-12-10 2020-04-10 东北大学 High-pressure hard rock low-frequency disturbance true triaxial test mechanism
CN115389322A (en) * 2022-08-25 2022-11-25 东北大学 Bidirectional synchronous loading method for true triaxial tester

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107941615A (en) * 2017-12-21 2018-04-20 四川德翔科创仪器有限公司 A kind of three-axis tester and pilot system
CN107941615B (en) * 2017-12-21 2024-03-19 四川德翔科创仪器有限公司 Triaxial test machine and test system
CN110376053A (en) * 2019-08-05 2019-10-25 中国矿业大学(北京) Deck, device and method for true triaxial experiment three-dimensional load centering
CN110987673A (en) * 2019-12-10 2020-04-10 东北大学 High-pressure hard rock low-frequency disturbance true triaxial test mechanism
CN110987673B (en) * 2019-12-10 2021-06-22 东北大学 High-pressure hard rock low-frequency disturbance true triaxial test mechanism
CN115389322A (en) * 2022-08-25 2022-11-25 东北大学 Bidirectional synchronous loading method for true triaxial tester

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