CN207796525U - A kind of cigarette machine fuel feeding automatic monitored control system - Google Patents
A kind of cigarette machine fuel feeding automatic monitored control system Download PDFInfo
- Publication number
- CN207796525U CN207796525U CN201721718240.0U CN201721718240U CN207796525U CN 207796525 U CN207796525 U CN 207796525U CN 201721718240 U CN201721718240 U CN 201721718240U CN 207796525 U CN207796525 U CN 207796525U
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- Prior art keywords
- oil
- gear
- control system
- fuel feeding
- monitored control
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Abstract
The utility model discloses a kind of cigarette machine fuel feeding automatic monitored control systems, including main fuel tank, distributor and several gear-boxes, it is provided with oil pump between the main fuel tank and distributor, lubricating oil in main fuel tank is delivered in each gear-box by the distributor by parallel arrangement of several oil feed lines, it is mounted on flow sensor on the oil feed line, the flow sensor is connected to data acquisition processing device, it is provided in the data acquisition processing device corresponding with the oil feed line quantity, mutually independent single chip machine controlling circuit, the single chip machine controlling circuit includes microcontroller and alarm module connected to it, display module.This monitoring system is easy to install and use, and selected flow sensor with the outer surface material of data acquisition processing device there is higher electromagnetism interference and shock resistance, performance to stablize;This monitoring system intuitive is strong, can show instantaneous flow and integrated flow, can provide foundation to grasp gear-box oil reserve.
Description
Technical field
The utility model is related to mechanical equipment lubrication system, specially a kind of fuel feeding applied on cigarette making machine equipment is automatic
Monitoring system.
Background technology
In general, the lubricating system of mechanical equipment should meet it is claimed below:
1, the lubricant of certain pressure uniformly, is continuously supplied each oil site, and oil mass is sufficient, and can adjust on demand;
2, reliability is high, using effective sealing and filtration, keeps the cleaning of lubricant, prevents dust in external environment, moisture
Into system, and prevent from polluting environment because of leakage;3, simple in structure, easy to repair and high speed adjusts, convenient for checking and replacing
Lubricant, maintenance cost are low.
Each gearbox lubrication system of 70 cigarette making and tipping machines of PROTOS uses totally-enclosed forcedlubricating system mode.Force profit
Cunning refers to that lubricating oil is forcibly sent to each friction surface using oil pump, and this lubricating system, not only can be right since oil pressure is stablized
Lubricating oil is filtered, and sufficient oil mass can guarantee that friction surface is preferably cooling, can also reduce the work of mechanical equipment
Noise improves its service life and reliability.When work, if the main fuel tank of cigarette making and tipping machine is defeated by lubricating oil by distributor point main line
It is sent to each gear-box.
In production process, when the appearance of any road oil feed line is abnormal, oil supply pipe is unsmooth or blocks or filter is unsmooth
Logical, oil supply pipe interface oil leak, can all cause gear-box to be worn because of oil starvation.This abnormal phenomenon, machine do not have significant reaction,
In addition operating personnel, maintenance personal can not macroscopic examination its internal lubrication abnormal conditions and gear wear situation, cannot be timely
It adopts an effective measure and causes gear wear serious.Etc., it is necessary to take longer for, increasing more maintenance costs when repairing
With.
Therefore, under the guidance of preventive maintenance theory, the unimpeded situation of fuel feeding in the oil feed line in order to monitor lubricating system,
Have developed this fuel feeding automatic monitored control system.
Invention content
In order to overcome above-mentioned deficiency in the prior art, meet shop safety production needs, the utility model provides one
Kind cigarette machine fuel feeding automatic monitored control system, this monitoring system can find that any fuel feeding all the way of cigarette machine is abnormal in time, so as to work
It is taken timely measure as personnel, avoids the bearing bush abrasion of gear-box, save maintenance time, save maintenance cost.
Technical solution is used by the utility model solves its technical problem:
A kind of cigarette machine fuel feeding automatic monitored control system, including main fuel tank, distributor and several gear-boxes, the main fuel tank with
Oil pump is provided between distributor, the distributor is defeated by the lubricating oil in main fuel tank by parallel arrangement of several oil feed lines
It send to each gear-box, flow sensor is mounted on the oil feed line, the flow sensor is connected to data acquisition
Processing unit is provided with monolithic corresponding with the oil feed line quantity, mutually independent in the data acquisition processing device
Machine control circuit, the single chip machine controlling circuit include microcontroller and alarm module connected to it, display module.
As an improvement of the above technical solution, the alarm module includes warning circuit and indicator light, and display module includes
Display driver circuit and display.
As an improvement of the above technical solution, the flow sensor model OF05ZAT, table body use stainless steel
Matter.
As an improvement of the above technical solution, the data acquisition processing device shell uses stainless steel.
As an improvement of the above technical solution, lubrication oil recovering structure, institute are provided between the gear-box and main fuel tank
It includes return line, filter and cooler to state lubrication oil recovering structure.
As an improvement of the above technical solution, the distributor is provided with four groups of oil feed lines altogether, on the oil feed line
Flow sensor is installed in gear-box front end, the flow sensor is communicated to connect with corresponding single chip machine controlling circuit.
The advantageous effect that the utility model is brought has:
This fuel feeding automatic monitored control system is applied in cigarette machine cigarette making and tipping machine, can find that gear-box is any in time and supply all the way
The exception of oil pipe line avoids the bearing bush abrasion of gear-box to take timely measure, and saves maintenance time, saves maintenance cost;
This monitoring system is easy to install and use, and selected flow sensor has higher with the outer surface material of data acquisition processing device
Electromagnetism interference and shock resistance, performance are stablized;In addition, this monitoring system intuitive is strong, instantaneous flow and accumulative stream can be shown
Amount can provide foundation to grasp gear-box oil reserve.
Description of the drawings
Below in conjunction with the accompanying drawings and specific embodiment the utility model is described in further detail,
Attached drawing 1 is the structure rough schematic view of this fuel feeding automatic monitored control system;
Attached drawing 2 is the structural schematic diagram of data acquisition processing device in the preferred embodiment in the utility model;
Attached drawing 3 is the modular construction schematic diagram of the single chip machine controlling circuit of the utility model;
Reference name in figure corresponding to each serial number is as follows:
1- main fuel tanks, 2- oil pumps, 3- distributors, 4- oil feed lines, 5- gear-boxes, 6- flow sensors, the acquisition of 7- data
Processing unit, 8- displays, 9- indicator lights, 10- filters, 11- coolers.
Specific implementation mode
For the ease of understanding the utility model, below in conjunction with Figure of description and preferred embodiment to the utility model
It does and more comprehensively, meticulously describes, but the scope of protection of the utility model is not limited to following specific examples.Fan Yiben is practical new
All the changes and improvements etc. made by type application range should all still belong within the patent covering scope of the utility model.
Unless otherwise defined, all technical terms used hereinafter are generally understood meaning phase with those skilled in the art
Together.Technical term used herein is intended merely to the purpose of description specific embodiment, is not intended to and limits this practicality newly
The protection domain of type.
With reference to attached drawing 1, a kind of cigarette machine fuel feeding automatic monitored control system, including main fuel tank 1, distributor 3 and it is located at existing volume
Four gear-boxes 5 to pick in group, are provided with oil pump 2 between main fuel tank 1 and distributor 3, provide lubricating oil discharge pressure, distribution
Device 3 is existing common oil header 3, by parallel arrangement of four groups of oil feed lines 4 that the lubricating oil in main fuel tank 1 is defeated
It send to each gear-box 5.Four groups of oil feed lines 4 should actually be installed on sustained height, and the simplification structure of Fig. 1 is only for ease of intuitive area
Point.
Each oil feed line 4 installs flow sensor 6 in 5 front end of gear-box, and 6 concrete model of flow sensor is OF05ZAT,
Its table body is converted into pulse signal transmission extremely after using stainless steel, flow sensor 6 to acquire flow of lubrication data
Data acquisition processing device 7.
In conjunction with attached drawing 2 and attached drawing 3,7 shell of data acquisition processing device uses stainless steel, and four are provided in shell
The mutually independent single chip machine controlling circuit of group, shell back are arranged four I/O interfaces and are connect with single chip machine controlling circuit, microcontroller
Control circuit includes microcontroller and alarm module connected to it, display module, and wherein display module can be arranged two, use respectively
In processing, display instantaneous flow measured value and flow accumulation value.
Specifically, alarm module includes warning circuit and indicator light 9, display module includes display driver circuit and display
8, microcontroller, warning circuit, the display driver circuit herein being related to are all made of existing mature modules/circuit, and the utility model is not
It is related to the technological improvement made to it, such as using microcontroller C51 is commonly used, also there is the included display driving electricity of the microcontroller of some models
Road.
In addition, this fuel feeding automatic control system further includes lubrication oil recovering structure, pass through the mistake being set on return line
Lubricating oil in gear-box 5 is recycled to main fuel tank 1 by filter 10 and cooler 11.Existing elevator can be set on return line
Or oil transfer pump, cooler 11 use cooling water tank.
This fuel feeding automatic monitored control system operation principle:
This monitoring system each section is installed on cigarette making and tipping machine corresponding position, warning level is set by single chip machine controlling circuit
Value is 10 ls/h.Data acquisition processing device 7 should be greater than per hour 10 per display instantaneous flow value all the way under normal condition
It rises, because cigarette machine individual instances are different, display data difference, each oil feed line 4 is working properly at this time, indicator light 9 do not work,
It does not alarm.When the measurement Value Data of any road oil feed line 4 is less than given threshold, single chip machine controlling circuit triggers alarm signal
Number, the indicator light 9 of corresponding oil feed line 4 all the way is bright at this time, alarms.By staff's shutdown inspection questions and prospect, to avoid
Because fuel feeding extremely caused by machinery seize burning accident, reduce paying for manpower financial capacity, meet safety in production needs.
Claims (6)
1. a kind of cigarette machine fuel feeding automatic monitored control system, including main fuel tank, distributor and several gear-boxes, the main fuel tank with point
Oil pump is provided between orchestration, the distributor is conveyed the lubricating oil in main fuel tank by parallel arrangement of several oil feed lines
To each gear-box, it is characterised in that:Flow sensor is mounted on the oil feed line, the flow sensor is connected to
Data acquisition processing device is provided in the data acquisition processing device corresponding with the oil feed line quantity, mutually solely
Vertical single chip machine controlling circuit, the single chip machine controlling circuit include microcontroller and alarm module connected to it, display module.
2. a kind of cigarette machine fuel feeding automatic monitored control system as described in claim 1, it is characterised in that:The alarm module includes
Warning circuit and indicator light, display module include display driver circuit and display.
3. a kind of cigarette machine fuel feeding automatic monitored control system as described in claim 1, it is characterised in that:The flow sensing type
Number be OF05ZAT, table body use stainless steel.
4. a kind of cigarette machine fuel feeding automatic monitored control system as claimed in claim 3, it is characterised in that:The data acquisition process
Device case uses stainless steel.
5. a kind of cigarette machine fuel feeding automatic monitored control system according to any one of claims 1-4, it is characterised in that:The gear
It is provided with lubrication oil recovering structure between case and main fuel tank, the lubrication oil recovering structure includes return line, filter and cold
But device.
6. a kind of cigarette machine fuel feeding automatic monitored control system as described in claim 1, it is characterised in that:The distributor is arranged altogether
Have four groups of oil feed lines, flow sensor be installed in gear-box front end on the oil feed line, the flow sensor with it is corresponding
Single chip machine controlling circuit communicates to connect.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721718240.0U CN207796525U (en) | 2017-12-12 | 2017-12-12 | A kind of cigarette machine fuel feeding automatic monitored control system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721718240.0U CN207796525U (en) | 2017-12-12 | 2017-12-12 | A kind of cigarette machine fuel feeding automatic monitored control system |
Publications (1)
Publication Number | Publication Date |
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CN207796525U true CN207796525U (en) | 2018-08-31 |
Family
ID=63283601
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CN201721718240.0U Expired - Fee Related CN207796525U (en) | 2017-12-12 | 2017-12-12 | A kind of cigarette machine fuel feeding automatic monitored control system |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110253335A (en) * | 2019-07-14 | 2019-09-20 | 黄石鑫华轮毂有限公司 | A kind of numerical control lathe guide rail lubrication oil supply oil row monitoring device |
CN111271439A (en) * | 2020-03-02 | 2020-06-12 | 上海索达传动机械有限公司 | Gearbox lubrication test method |
CN113514245A (en) * | 2021-07-12 | 2021-10-19 | 河南中烟工业有限责任公司 | Integrated monitoring device for forced lubrication system of cigarette making machine |
CN114412982A (en) * | 2022-01-18 | 2022-04-29 | 南通理工学院 | Lubricating channel capable of automatically supplying oil for hybrid electric vehicle |
-
2017
- 2017-12-12 CN CN201721718240.0U patent/CN207796525U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110253335A (en) * | 2019-07-14 | 2019-09-20 | 黄石鑫华轮毂有限公司 | A kind of numerical control lathe guide rail lubrication oil supply oil row monitoring device |
CN111271439A (en) * | 2020-03-02 | 2020-06-12 | 上海索达传动机械有限公司 | Gearbox lubrication test method |
CN111271439B (en) * | 2020-03-02 | 2021-07-09 | 上海索达传动机械有限公司 | Gearbox lubrication test method |
CN113514245A (en) * | 2021-07-12 | 2021-10-19 | 河南中烟工业有限责任公司 | Integrated monitoring device for forced lubrication system of cigarette making machine |
CN114412982A (en) * | 2022-01-18 | 2022-04-29 | 南通理工学院 | Lubricating channel capable of automatically supplying oil for hybrid electric vehicle |
CN114412982B (en) * | 2022-01-18 | 2023-05-02 | 南通理工学院 | Lubricating channel capable of supplying oil autonomously for hybrid electric vehicle |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180831 Termination date: 20181212 |
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CF01 | Termination of patent right due to non-payment of annual fee |