CN207793340U - A kind of equipment quenched for engineering machinery guide wheel, driving wheel - Google Patents
A kind of equipment quenched for engineering machinery guide wheel, driving wheel Download PDFInfo
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- CN207793340U CN207793340U CN201820227180.0U CN201820227180U CN207793340U CN 207793340 U CN207793340 U CN 207793340U CN 201820227180 U CN201820227180 U CN 201820227180U CN 207793340 U CN207793340 U CN 207793340U
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Abstract
The utility model is related to one kind being used for engineering machinery guide wheel, the equipment of driving wheel quenching, it is that lathe base is equipped with step feeding device, lathe base left end is equipped with workpiece device for pre-positioning, workpiece device for pre-positioning is equipped with Workpiece detecting device one, lifting turntable one is equipped on the right side of workpiece device for pre-positioning, one top of lifting turntable is equipped with quenching liquid-jet device one, it quenches liquid-jet device rear and is equipped with quenching load one, it quenches one right side of liquid-jet device and is equipped with turn-down rig one, one right side of turn-down rig is equipped with Workpiece detecting device two, two right side of Workpiece detecting device is equipped with lifting turntable two, two top of lifting turntable is equipped with quenching liquid-jet device two, it quenches two rear of liquid-jet device and is equipped with quenching load two, it quenches two right side of liquid-jet device and is equipped with turn-down rig two.High degree of automation saves manpower, and work efficiency is high;It is generated without soft band using entire scan quenching, the depth of quenching and hardness are uniform, stable in quenching quality;Equipment is environmentally protective, and low energy consumption, does not breed generation harmful substance.
Description
Technical field
It is especially a kind of to be quenched for engineering machinery guide wheel, driving wheel the utility model is related to a kind of quenching apparatus
Equipment.
Background technology
Guide wheel is one of the important part of engineering machinery excavator and chassis of bulldozer part, plays guiding at work and makees
With Chain Link is with guide wheel to mill, it is desirable that guide wheel has high intensity, wearability and good impact property.
Driving wheel is the power transmission person of engineering machinery excavator and bull-dozer, driving wheel generally directly with drive motor phase
Even, power is directly transmitted to crawler belt, to drive chassis to advance;The gear teeth can occur with Chain Link to grinding and rushing when drive wheel works
It hits, it is desirable that driving wheel has high intensity, wearability and good impact property;Good heat treatment is to guiding mid-wheel drive wheel
Service life plays a key effect.
Some domestic guide wheels, driving wheel quenching apparatus burning coal high energy consumption at present pollute the environment serious;
Some induction hardening equipment the degree of automation are very low, and workpiece transport needs a large amount of manpower and materials, time-consuming and laborious, production efficiency
Low, quenching apparatus reliability cannot ensure well.Often there is following point:Driving wheel gear teeth quench-hardened case it is deep mixed and
Quenching distortion amount is big;Guide wheel surface hardening generates face crack, and soft band often occurs in quenching, and the hardening of lower work face is inconsistent,
Reliability and the safety of product are seriously affected, product service life is reduced.
202898464 U of CN disclose large-scale whole quenching machine tool without soft belt, including ground level superstructure and ground level
Substructure, the ground level substructure includes bed piece, the workpiece rotating driving device that is placed in bed piece and
Workpiece lifting device;The ground level superstructure includes the quenching liquid water tank being placed on upper mounting plate, is placed in quenching liquid water
In the middle part of case upside and can be freely lifted positioning fixture, be evenly distributed on quenching liquid tank circumference load system, for load system
System provides power and servo drive, the inductor identical with quenching inducer quantity being equal with load system quantity are automatic
Following device and electrical digital control system.The utility model uses multiple quenching inducer Synchronous Heatings, and workpiece, which immerses rapidly, to be quenched
It is quickly cooled down in fiery liquid, to ensure that workpiece surface all hardens, there is no the soft regions that do not harden.
The workpiece used in the patented technology, which immerses in quenching liquid rapidly, to be quickly cooled down, to ensure that workpiece surface is all quenched
Firmly, in practical applications due to being the immersion quenching liquid using nature, quenching liquid no pressure at this time, although its surface
It is totally immersed into quenching liquid, but the hardness quenched does not reach requirement.
A kind of quenching machine tool without soft belt of CN101323899A bulletins is related to a kind of horizontal quenching machine tool, especially a kind of use
In the horizontal quenching machine tool of ring-shaped device quenching.The utility model has broken the original design quenching press carried over for a long time
The fixation thinking of bed uses the novel quenching mode that quenching unit surrounds workpiece rolling quenching, keeps quenching more flexible.This reality
Annular workpieces can not only be quenched, can also be quenched the workpiece of other shapes and complex-shaped workpiece with novel
Fire.In addition the utility model is equipped with the auxiliary quenching unit for preheating in quenching, solves asking there are soft band in quenching
Topic, to improve quenching quality.Existing a large amount of industrial equipments and daily necessities are required for using the parts by quenching,
The utility model can lay the foundation for the raising of these industrial equipments and daily necessities quality.
The technology used in the patent document is novel quenching mode and preheating of the quenching unit around workpiece rolling quenching
Auxiliary quenching unit, but seem unable to do what one wishes for the quenching of engineering machinery guide wheel, driving wheel, be unable to reach quenching
Purpose.
Utility model content
The utility model provides one kind and is used for solve the problems, such as the quenching of engineering machinery guide wheel, driving wheel quenching
The equipment that engineering machinery guide wheel, driving wheel quench.
The technical solution of the utility model is thus:A kind of equipment quenched for engineering machinery guide wheel, driving wheel, packet
Lathe base made of welded steel is included, lathe base is laterally arranged, it is characterised in that:Among lathe base along its length from
It is left to start to be equipped with step feeding device;
It is correspondingly provided with workpiece device for pre-positioning above step feeding device, workpiece sensing is additionally provided on workpiece device for pre-positioning
Device one;
One right of Workpiece detecting device is equipped with quenching liquid-jet device one, and quenching load is connected with after quenching liquid-jet device one
One, first quenching load is fixed on the back side edge of lathe base;
It wherein is equipped with lifting turntable one among quenching liquid-jet device one, about one lifting turntable runs through lathe base, in machine
Corresponding quenching liquid-jet device one movement and rotation above and below in bed pedestal;
It quenches one right side of liquid-jet device and is equipped with turn-down rig one, one right side of turn-down rig is equipped with Workpiece detecting device two, work
Two right side of part detection device is equipped with quenching liquid-jet device two, and two rear of quenching liquid-jet device is equipped with quenching load two, quenches hydrojet
Two right side of device is equipped with turn-down rig two;It wherein is equipped with lifting turntable two among quenching liquid-jet device two, lifting turntable two is in machine
Corresponding quenching liquid-jet device two movement and rotation above and below in bed pedestal;
Above-mentioned each component is controlled finally by control system.
Further improve is:The step feeding device includes fixed sliding block, and multiple fixed sliding block arrangements are two rows of,
And multiple supporting rods are transversely provided on two rows of fixation sliding blocks, wherein supporting rod is fixed on lathe base and fixed sliding block
On, the step feeding device is divided into feed device, guider and step feeding device, is wherein being supported in feed device
Carrier chain is provided between bar;
Moving guide rail is erected on supporting rod in guider, and the outlet of corresponding carrier chain;
Step feeding device middle guide is fixed on the both sides of fixed frame, and idler wheel sliding block, fixed sliding block are mounted on guide rail
On, drive car is equipped in step feeding device, drive car is located at below supporting rod, passes through fixed sliding block, rolling
It takes turns sliding block and motor cabinet is mounted on lathe base;
Push rod driving device is additionally provided in step feeding device, push rod driving device is fixed on drive car
On fixed frame.
Further improve is:The drive car middle rack is mounted on fixed frame side, motor cabinet installation
On the outside of rack, motor cabinet is equipped with speed reducer, and speed reducer upper end is equipped with gear, gear and tooth equipped with servo motor output shaft end
Item is intermeshed.
Further improve is:Cylinder, guide pad, shaft seat are fixedly mounted on fixation in the push rod driving device
On frame, wherein cylinder, guide pad are mounted on the longeron of fixed frame, and shaft seat is fixedly mounted on fixed frame crossbeam, cylinder
Cylinder rod is connected across guide pad pull rod with latch segment by flake connector;Connected by shaft between guide pad and shaft seat
It connects, shaft is connected with swing arm across guide pad, and swing arm is connected with latch segment again, and push rod, which is then mounted in shaft, forms push rod driving
Device.
Further improve is:It is that conveying dress is provided on pedestal in the turn-down rig one and turn-down rig two
It sets, workpiece is then set up on a conveyor, and the both ends of pedestal are vertically equipped with left guide post, right guide post, wherein left guide post, the right side
Transverse strands are equipped with tie-beam in guide post, and tilting trestle crossbeam, tilting trestle are equipped with by directive wheel between left guide post, right guide post
Crossbeam has stirring mechanical arm, and wherein stirring mechanical arm is driven by the clamping device being arranged under tilting trestle crossbeam;Stirring
Mechanical arm has stirring manipulator, and stirring manipulator is driven by electric rotating machine;
It is equipped with elevating endless screw in the left guide post, right guide post and is connected to the both ends of tilting trestle crossbeam by screw,
Elevating endless screw is connected with lateral worm screw by the turbine for being arranged in tie-beam, is finally coupled to lifting drive.
Further improve is:In the Workpiece detecting device one and Workpiece detecting device two set on lathe base
It is equipped with conveying device, workpiece is then set up on a conveyor, and the both ends of lathe base are vertically equipped with support column, wherein on support column
Transverse strands are equipped with crossbeam, and the crossbeam between the support column has right registration arm and left registration arm, and and driving device
Connection;Driving device is arranged on crossbeam, is additionally provided with adjusting apparatus on crossbeam, be vertically equipped on middle regulator cylinder and
The side of cylinder is equipped with displacement sensor, is equipped with detection bar by sliding bearing on cylinder;The driving device, adjustment dress
It sets, displacement sensor, detection bar are connected to control system control.
Further improve is:The lifting turntable one and lifting turntable two includes column, is set on column lateral surface
There are guide rail slide block group, the medial surface of column to be equipped with rack, be additionally provided with lifting motor on the outside of guide rail slide block group, lifting motor passes through tooth
Item drives guide rail slide block group to move up and down;
The top of column is equipped with fixed plate, and fixed plate is fixed on guide rail to turntable, intermediate station is had by latch segment
On on the outside of sliding block group, electric rotating machine is equipped in the lower section of turntable;Electric rotating machine drives turntable rotary motion;
Turntable stretches out fixed plate and is equipped with centering mold at the top of turntable, is radially set on the axle journal of turntable stretching fixed plate
There are support arm, support arm to be equipped with supporting block, supporting block is slided on support arm to be adjusted and lock.
Further improve is:Corresponding rails sliding block group is equipped with lower limit and upper limit on the side of column.
Further improve is:The support arm is 2-4, and corresponding supporting block is also 2-4.
Further improve is:Lifting motor and electric rotating machine are servo motor.
Advantageous effect:
This equipment has the characteristics that production efficiency is high, reliability is high, precision is high, intelligence degree is high, more energy efficient environmental protection.
Realize that workpiece conveys clamping automatically, it is easy to operate, it uses manpower and material resources sparingly;It is quenched using entire scan, quenches quality
Uniform and stable, no soft band generates.
The lathe base of the utility model becomes a good integral strength by welded steel, stringent by electric control system
Management and control quenching process parameters, it is ensured that stable in quenching quality;The orderly installation and connection of each component, guiding mid-wheel drive wheel being capable of duplexs
Bit synchronization heating quenching;Workpiece detecting device measures quenching face size, and quenching station lifting turntable compensates measured value, protects
The consistency of card guiding wheel rim top and bottom quenching quality;Heating speed is fast, high degree of automation, and production efficiency is high;Workpiece is fixed
Position is accurate, and entire scan quenching ensures quenching quality.
Description of the drawings
Fig. 1 is the utility model main structure figure.
Fig. 2 is the utility model overlooking structure figure.
Fig. 3 is the three-dimensional structure diagram of the utility model.
Fig. 4 is step feeding device overlooking structure diagram.
Fig. 5 is step feeding device dimensional structure diagram.
Fig. 6 is drive car detailed maps in step feeding device.
Fig. 7 is that drive car overturns schematic diagram in step feeding device.
Fig. 8 is push rod driving device detailed maps.
Fig. 9 is turn-down rig one, two main view work structuring figures.
Figure 10 is turn-down rig one, two left view structural representations.
Figure 11 is turn-down rig one, two dimensional structure diagrams.
Figure 12 is the operating diagram of Workpiece detecting device one, two.
Figure 13 is the axis side structure figure without pedestal in Workpiece detecting device one, two.
Figure 14 is the operating diagram of lifting turntable one, two.
Figure 15 is the axis side structure schematic diagram of lifting turntable one, two.
Figure 16 is the guiding wheel shaft side schematic diagram in workpiece.
Figure 17 is the drive shaft side schematic diagram in workpiece.
Wherein 1 is lathe base, and 2 be step feeding device, and 3 be Workpiece detecting device one, and 4 be that quenching loads one, 5
It is quenching liquid-jet device one, 6 be turn-down rig one, and 7 be Workpiece detecting device two, and 8 be quenching load two, and 9 be quenching hydrojet
Device one, 10 be turn-down rig one, and 11 be lifting turntable one, and 12 be lifting turntable two, and 13 workpiece device for pre-positioning, 14 be control
Device processed, 15 be the guide wheel in workpiece, and 16 be the driving wheel in workpiece.
21 be carrier chain, and 22 be supporting rod, and 23 be to move material guide rail, and 24 be drive car, 25 push rod driving devices,
26 be workpiece, and 24-1 is fixed frame, and 24-2 is idler wheel sliding block, and 24-3 is guide rail, and 24-4 is fixed sliding block, and 24-5 is motor cabinet,
24-6 is gear, and 24-7 is speed reducer, and 24-8 is servo motor, and 24-9 is rack, and 25-1 is cylinder, and 25-2 is pull rod, 25-3
It is guide rod, 25-4 is latch segment, and 25-5 is rocking arm, and 25-6 is flake connector, and 25-7 is push rod, and 25-8 is shaft, and 25-9 is
Shaft seat, 25-10 are guide pads.
31 be tie-beam, and 32 be right guide post, and 33 be directive wheel, and 34 be tilting trestle crossbeam, and 35 be stirring mechanical arm,
3501 be turning manipulator, and 3502 be electric rotating machine, and 36 be clamping device, and 37 be left guide post, and 38 be lifting drive,
3801 be lateral worm screw, and 3802 be vertical worm screw, and 3803 be screw, and 3804 be turbine apparatus, and 310 be conveying device.
41 be driving device, and 42 be adjusting apparatus, and 43 be right registration arm, and 44 be cylinder, and 45 be crossbeam, 46 left registration arm,
47 be displacement sensor, and 48 be sliding bearing, and 49 be detection bar, and 410 support columns, 411 be workpiece, and 412 be conveying device.
51 be column, and 52 be lower limit, and 53 be lifting sliding table, and 54 be guide rail slide block group, and 55 be lifting motor, and 56 be rotation
Rotating motor, 57 be latch segment, and 58 be turntable, and 59 be upper limit, and 510 be fixed plate, and 511 be support arm, and 512 be supporting block, 513
It is centering mold, 514 be rack, 517 quenching inducers.
Specific implementation mode
The utility model is as shown in Fig. 1/2/3.
A kind of equipment quenched for engineering machinery guide wheel, driving wheel, including lathe base 1 made of welded steel,
Lathe base cross 1 is equipped with step feeding device 2 to setting since left along its length among lathe base 1;
2 top of step feeding device is correspondingly provided with workpiece device for pre-positioning 13, and work is additionally provided on workpiece device for pre-positioning 13
Part detection device 1;
One 3 right of Workpiece detecting device is equipped with quenching liquid-jet device 1, and it is negative to be connected with quenching after quenching liquid-jet device 1
1 are carried, quenching one 4 back side edges for being fixed on lathe base 1 of load;
It wherein is equipped with lifting turntable 1 among quenching liquid-jet device 1, about one 11 lifting turntable runs through lathe base
1, corresponding quenching liquid-jet device 1 moves up and down and rotates in lathe base 1;
It quenches one 5 right side of liquid-jet device and is equipped with turn-down rig 1, one 6 right side of turn-down rig is equipped with Workpiece detecting device two
7,27 right side of Workpiece detecting device is equipped with quenching liquid-jet device 29, and 29 rear of quenching liquid-jet device is equipped with quenching load 28,
It quenches 29 right side of liquid-jet device and is equipped with turn-down rig 2 10;It wherein is equipped with lifting turntable 2 12 among quenching liquid-jet device 29,
The corresponding quenching liquid-jet device 29 in lathe base 1 of lifting turntable 2 12 moves up and down and rotation.
Above-mentioned each component is controlled finally by control system 14.
Step feeding device 2 transports workpiece 15/16 to workpiece device for pre-positioning 13 after lathe starts when in use;Workpiece is examined
It surveys device device 1 and detects 15/16 machined surface height of workpiece;Detection finishes step feeding device 2 and transports workpiece 15/16 to quenching
Station one;Lifting turntable 1 clamps picking-up workpiece 15/16 and send to quenching position, and quenching load 1 starts while lifting turntable one
Workpiece 15/16 is heated in 11 rotations;Heating finishes lifting turntable 1 and drops to hydrojet position, one 5 pairs of workpiece of liquid-jet device
15/16 carries out Liquid injection cooling;Quenching finishes the decline of lifting turntable 1,2 conveying workpieces 15/16 of step feeding device to stirring work
Position, one 6 grabbing workpiece 15/16 of turn-down rig are overturn;Overturning finishes 2 conveying workpieces 15/16 of step feeding device to detection
Position, 27 pairs of workpiece 15/16 of Workpiece detecting device carry out height detection;Detection finishes, 2 conveying workpieces 15/16 of step feeding device
To quenching station two, lifting turntable 2 12 clamps picking-up workpiece 15/16 and send to quenching position, and quenching load 28 starts while lifting
Workpiece 15/16 is heated in the rotation of turntable 2 12;Heating finishes lifting turntable 2 11 and drops to hydrojet position, liquid-jet device 29
Liquid injection cooling is carried out to workpiece 15/16;Quenching finish lifting turntable 2 12 decline, 2 conveying workpieces 15/16 of step feeding device to
Stirring station, 2 10 grabbing workpiece 15/16 of turn-down rig are overturn;Stirring finishes 2 conveying workpieces 15/16 of step feeding device
To lower sequence.
As shown in Fig. 4/5/6/7/8:The step feeding device 2 includes fixed sliding block 24-4, multiple fixed sliding block 24-
4 arrangements are two rows of, and are transversely provided with multiple supporting rods 22 on two rows of fixation sliding block 24-4, and wherein supporting rod 22 is fixed on
24-4 on lathe base and fixed sliding block, the step feeding device are divided into feed device, guider and step feeding dress
It sets,
Carrier chain 21 is wherein provided in feed device between supporting rod 22;
It moves material guide rail 23 in guider to be erected on supporting rod 22, and the outlet of corresponding carrier chain 21;
Step feeding device middle guide 24-3 is fixed on the both sides of fixed frame 24-1, idler wheel sliding block 24-2, fixed cunning
Block 24-4 is mounted on guide rail 24-3, and drive car 24 is equipped in step feeding device, and drive car 24 is located at branch
22 lower section of strut, is mounted on by fixed sliding block 24-4, idler wheel sliding block 24-2 and motor cabinet 24-5 on lathe base 1.
Push rod driving device 25 is additionally provided in step feeding device 2, push rod driving device 25 is fixed on trolley driving
On the fixed frame 24-1 of device 24.
25 middle rack 24-9 of drive car is mounted on the sides fixed frame 24-1, and motor cabinet 24-5 is mounted on rack 24-9
Outside, motor cabinet 24-5 are equipped with speed reducer 24-7, and the upper ends speed reducer 24-7 are equipped with servo motor 24-8, servo motor 24-8's
Output shaft end is equipped with gear 24-6, and gear 24-6 is intermeshed with rack 24-9.
Cylinder 25-1, guide pad 25-10, shaft seat 25-9 are fixedly mounted on fixed frame 24-1 in push rod driving device 25
On, on the longeron of fixed frame 24-1, shaft seat 25-9 is fixedly mounted on fixation by wherein cylinder 25-1, guide pad 25-10
On frame 24-1 crossbeams, the cylinder rod of cylinder 25-1 passes through guide pad 25-10 pull rod 25-2 and locking by flake connector 25-6
Block 25-4 connections;It is connected by shaft 25-8 between guide pad 25-10 and shaft seat 25-9, shaft 25-8 passes through guide pad 25-
10 are connected with swing arm 25-5, and swing arm 25-5 is connected with latch segment 25-4 again, and push rod 25-7 is then mounted on to be formed on shaft 25-8 and push away
Rod driving device 25.
When its work, carrier chain 21 transports workpiece 15/16 to 23 front end of material guide rail is moved, and servo motor 24-8 is with moving gear
24-6 rotation driving drive cars 24 are moved to 21 end of carrier chain, and mobile servo motor 24-8 rear in place stops, cylinder 25-
1, by driving pull rod 25-2, drives swing arm 25-5, so that charging ram 25-7 is rotated by 90 ° by shaft 25-8 transmissions, then servo electricity
Machine 24-8 starts, and drives charging ram 25-7 movements, pushes workpiece 15/16 to move predetermined step pitch along material guide rail 23 is moved, then trolley
Driving device 24 and the primary reciprocal promotion workpiece of push rod driving device 25 move multiple step pitches.
As shown in Fig. 9/10/11:In the turn-down rig 1 and turn-down rig 2 10, including lathe base 1, pedestal 1
On be provided with conveying device 310, workpiece 15/16 is then erected in conveying device 310, and the both ends of lathe base 1 are vertically equipped with a left side
Guide post 37, right guide post 32, wherein transverse strands are equipped with tie-beam 31 in left guide post 37, right guide post 32, the left side is led
Tilting trestle crossbeam 34 is equipped with by directive wheel 33 between column 37, right guide post 32, tilting trestle crossbeam 34 has stirring machinery
Arm 35, wherein stirring mechanical arm 35 are driven by the clamping device 36 being arranged under tilting trestle crossbeam 34;Under stirring mechanical arm 35
Equipped with stirring manipulator 3501, stirring manipulator 3501 is driven by electric rotating machine 3502;
It is equipped with elevating endless screw 3802 in the left guide post 37, right guide post 32 and tilting trestle is connected to by screw 3803
The both ends of crossbeam 34, elevating endless screw 3802 are connected with lateral worm screw 3801 by the turbine 3804 for being arranged in tie-beam 31, finally
It is connected to lifting drive 38.
When its work
The utility model is mounted on lathe base 1, and conveying device 310 passes through under turn-down rig.
In use, lifting drive 38 drives tilting trestle crossbeam 34 to move down into designated position;The driving of clamping device 36 is turned over
Expect that mechanical arm 35 clamps workpiece 15/16 by turning manipulator 3501;After clamping, lifting drive 38 drives tilting trestle crossbeam
34 rise to original position;Turning manipulator 3501 carries out 180 ° of overturnings by electric rotating machine 3502 to workpiece 15/16;Overturning finishes,
Lifting drive 38 drives tilting trestle crossbeam 34 to be displaced downwardly to designated position, and clamping device 36 drives stirring mechanical arm 35 to unclamp work
Part 15/16 retracts original position, and last lifting drive 38 drives and moves to initial position on tilting trestle crossbeam 34.Workpiece 15/16 is complete
At overturning, by 310 conveying workpieces 9 of conveying device to lower sequence.
Entire switching process is automatically performed, high degree of automation;Reduce workpiece and manually carry overturning, saves manpower and improve
Working efficiency.
As shown in Figure 12/13
Be in Workpiece detecting device 1 and Workpiece detecting device 27 in Workpiece detecting device be provided on lathe base 1 it is defeated
Device 412, workpiece 411 is sent then to be erected in conveying device 412, the both ends of lathe base 1 are vertically equipped with support column 410, wherein
Transverse strands are equipped with crossbeam 45 on support column 410, and the crossbeam 45 between the support column 410 has right registration arm 43 and a left side
Registration arm 46, and connect with driving device 41;Driving device 41 is arranged on crossbeam 45, and adjusting apparatus is additionally provided on crossbeam 45
42, it is vertically equipped with cylinder 44 on middle regulator 42 and is equipped with displacement sensor 47 in the side of cylinder 44, leads on cylinder 44
It crosses sliding bearing 48 and is equipped with detection bar 49;The driving device 41, adjusting apparatus 42, displacement sensor 47, detection bar 49 are all
It is connected to the control of control system 14.
When its work
Workpiece detecting device is mounted on equipment lathe base 1, and conveying device 412 passes through under locating and detecting device.
Driving device 41 drives left registration arm 46 and right registration arm 43 to be moved to setting position when use, to conveying device
Workpiece 411 carries out interception positioning on 412;Positioning completes exhaust hood 44 and works, and cylinder 44 drives detection bar 49 to extend downwardly detection
15/16 machined surface height of workpiece, 47 Real-time Feedback detection data of displacement sensor;Measurement finishes cylinder 44 and drives detection bar 49 multiple
Position, driving device 41 drives left registration arm 46 and right registration arm 43 replys initial position, and conveying device 412 pushes workpiece 15/16
To quenching station.
Different model workpiece 15/16 is replaced, it is locked to suitable position to manually adjust adjusting apparatus 42.
The utility model can complete the accurate positionin of quenching workpiece 15/16, accurately measure 15/16 machined surface of workpiece,
Make subsequently to quench and can compensate mismachining tolerance, keeps quenching quality more stable.
As shown in Figure 14/15:
Lifting turntable, lifting turntable 1 and lifting turntable 2 12 include column 51, on 51 lateral surface of column
Equipped with guide rail slide block group 54, the medial surface of column 52 is equipped with rack 514, and 54 outside of guide rail slide block group is additionally provided with lifting motor 55,
Lifting motor 55 drives guide rail slide block group 54 to move up and down by rack 514;
The top of column 51 is equipped with fixed plate 510, and fixed plate 510 passes through locking to turntable 58, intermediate station 58 is had
Block 57 is fixed on 54 outside of guide rail slide block group, and electric rotating machine 56 is equipped in the lower section of turntable 58;Electric rotating machine 56 drives turntable
58 rotary motions;
Turntable 58 stretches out fixed plate 510 and is equipped with centering mold 513 at the top of turntable 58, stretches out fixed plate in turntable 58
Support arm 511 is radially provided on 510 axle journal, support arm 511 is equipped with supporting block 512, and supporting block 512 is on support arm 511
Sliding is adjusted and is locked.
It is equipped with lower limit 52 and upper limit 59 in the side corresponding rails sliding block group 54 of column 51.
The support arm 511 is 2-4, and corresponding supporting block 512 is also 2-4.
Lifting motor 55 and electric rotating machine 56 are servo motor.
It changes before 15/16 kind of workpiece(When diameter changes), 512 stroke of supporting block on support arm 511 or replacement
Centering mold 513;
In use, lifting motor 55 drives 54 ascending motion of guide rail slide block group by rack 514, centering mold 513 will be
The centering of workpiece 15/16 and clamping, workpiece 15/16 on step feeding device 2 rise to 517 position of quenching inducer, electric rotating
Machine 56 drives 58 rotary motion of turntable, quenching inducer 517 to heat workpiece 15/16, and heating finishes lifting motor 55 and passes through rack
514 drive guide rail slide block groups 54 drop to initial position, and workpiece 15/16 is fallen on step feeding device 2, complete quenching work.
Claims (10)
1. a kind of equipment quenched for engineering machinery guide wheel, driving wheel, including lathe base made of welded steel, lathe
Pedestal is laterally arranged, it is characterised in that:It is equipped with step feeding device among lathe base since left along its length;
It is correspondingly provided with workpiece device for pre-positioning above step feeding device, Workpiece detecting device is additionally provided on workpiece device for pre-positioning
One;
One right of Workpiece detecting device is equipped with quenching liquid-jet device one, is connected with quenching load one after quenching liquid-jet device one, quenches
First fire load is fixed on the back side edge of lathe base;
It wherein is equipped with lifting turntable one among quenching liquid-jet device one, about one lifting turntable runs through lathe base, at lathe bottom
Corresponding quenching liquid-jet device one moves up and down and rotates in seat;
It quenches one right side of liquid-jet device and is equipped with turn-down rig one, one right side of turn-down rig is equipped with Workpiece detecting device two, workpiece inspection
It surveys two right side of device and is equipped with quenching liquid-jet device two, two rear of quenching liquid-jet device is equipped with quenching load two, quenches liquid-jet device
Two right sides are equipped with turn-down rig two;It wherein is equipped with lifting turntable two among quenching liquid-jet device two, lifting turntable two is at lathe bottom
Corresponding quenching liquid-jet device two moves up and down and rotates in seat;
Above-mentioned each component is controlled finally by control system.
2. a kind of equipment quenched for engineering machinery guide wheel, driving wheel according to claim 1, it is characterised in that:
The step feeding device includes fixed sliding block, and multiple fixed sliding block arrangements are two rows of, and on two rows of fixation sliding blocks laterally
Equipped with multiple supporting rods, wherein supporting rod is fixed on lathe base and fixed sliding block, the step feeding device point
For feed device, guider and step feeding device, carrier chain is wherein provided between supporting rod in feed device;
Moving guide rail is erected on supporting rod in guider, and the outlet of corresponding carrier chain;
Step feeding device middle guide is fixed on the both sides of fixed frame, and idler wheel sliding block, fixed sliding block are mounted on guide rail, step
Into drive car is equipped in feed device, drive car is located at below supporting rod, passes through fixed sliding block, idler wheel sliding block
And motor cabinet is mounted on lathe base;
Push rod driving device is additionally provided in step feeding device, push rod driving device is fixed on the fixation of drive car
On frame.
3. a kind of equipment quenched for engineering machinery guide wheel, driving wheel according to claim 2, it is characterised in that:
The drive car middle rack is mounted on fixed frame side, and motor cabinet is mounted on the outside of rack, and motor cabinet, which is equipped with, to be subtracted
Fast machine, speed reducer upper end are equipped with gear, wheel and rack intermeshing equipped with servo motor output shaft end.
4. a kind of equipment quenched for engineering machinery guide wheel, driving wheel according to claim 2, it is characterised in that:
Cylinder, guide pad, shaft seat are fixedly mounted on fixed frame in the push rod driving device, wherein cylinder, guide pad installation
On the longeron of fixed frame, shaft seat is fixedly mounted on fixed frame crossbeam, and the cylinder rod of cylinder is passed through by flake connector leads
It is connected to block pull rod with latch segment;It is connected by shaft between guide pad and shaft seat, shaft is connected with pendulum across guide pad
Arm, swing arm are connected with latch segment again, and push rod is then mounted in shaft and forms push rod driving device.
5. a kind of equipment quenched for engineering machinery guide wheel, driving wheel according to claim 1, it is characterised in that:
It is that conveying device is provided on pedestal in the turn-down rig one and turn-down rig two, workpiece is then erected at conveying device
On, the both ends of pedestal are vertically equipped with left guide post, right guide post, wherein transverse strands are equipped with connection in left guide post, right guide post
Beam is equipped with tilting trestle crossbeam between left guide post, right guide post by directive wheel, and tilting trestle crossbeam has stirring mechanical arm,
Wherein stirring mechanical arm is driven by the clamping device being arranged under tilting trestle crossbeam;Stirring mechanical arm has stirring machinery
Hand, stirring manipulator are driven by electric rotating machine;
It is equipped with elevating endless screw in the left guide post, right guide post and is connected to the both ends of tilting trestle crossbeam by screw, lifting
Worm screw is connected with lateral worm screw by the turbine for being arranged in tie-beam, is finally coupled to lifting drive.
6. a kind of equipment quenched for engineering machinery guide wheel, driving wheel according to claim 1, it is characterised in that:
The Workpiece detecting device one and Workpiece detecting device two are that conveying device is provided on lathe base, and workpiece is then erected at defeated
It send on device, the both ends of lathe base are vertically equipped with support column, and transverse strands are equipped with crossbeam wherein on support column, in the branch
Crossbeam between dagger has right registration arm and left registration arm, and is connect with driving device;Driving device is arranged on crossbeam,
It is additionally provided with adjusting apparatus on crossbeam, cylinder is vertically equipped on middle regulator and is equipped with displacement sensor in the side of cylinder,
Detection bar is equipped with by sliding bearing on cylinder;The driving device, adjusting apparatus, displacement sensor, detection bar all connect
It is controlled to control system.
7. a kind of equipment quenched for engineering machinery guide wheel, driving wheel according to claim 1, it is characterised in that:
The lifting turntable one and lifting turntable two are that guide rail slide block group is equipped on column lateral surface, and the medial surface of column is equipped with tooth
Item, guide rail slide block group outside are additionally provided with lifting motor, and lifting motor passes through rack drives guide rail slide block group and moves up and down;
The top of column is equipped with fixed plate, and fixed plate is fixed on guide rail slide block to turntable, intermediate station is had by latch segment
On group outside, electric rotating machine is equipped in the lower section of turntable;Electric rotating machine drives turntable rotary motion;
Turntable stretches out fixed plate and is equipped with centering mold at the top of turntable, and branch is radially provided on the axle journal of turntable stretching fixed plate
Brace, support arm are equipped with supporting block, and supporting block is slided on support arm to be adjusted and lock.
8. a kind of equipment quenched for engineering machinery guide wheel, driving wheel according to claim 7, it is characterised in that:
Corresponding rails sliding block group is equipped with lower limit and upper limit on the side of column.
9. a kind of equipment quenched for engineering machinery guide wheel, driving wheel according to claim 7, it is characterised in that:
The support arm is 2-4, and corresponding supporting block is also 2-4.
10. a kind of equipment quenched for engineering machinery guide wheel, driving wheel according to claim 7, it is characterised in that
:Lifting motor and electric rotating machine are servo motor.
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CN201820227180.0U CN207793340U (en) | 2018-02-09 | 2018-02-09 | A kind of equipment quenched for engineering machinery guide wheel, driving wheel |
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CN201820227180.0U CN207793340U (en) | 2018-02-09 | 2018-02-09 | A kind of equipment quenched for engineering machinery guide wheel, driving wheel |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108165712A (en) * | 2018-02-09 | 2018-06-15 | 恒进感应科技(十堰)股份有限公司 | A kind of equipment quenched for engineering machinery guide wheel, driving wheel |
CN109266823A (en) * | 2018-12-07 | 2019-01-25 | 中原工学院 | A kind of dedicated laser quenching frame of coal cutting pick |
CN109640425A (en) * | 2018-12-29 | 2019-04-16 | 无锡同轩科技有限公司 | Automate double end induction heating equipment |
CN110144449A (en) * | 2019-06-24 | 2019-08-20 | 恒进感应科技(十堰)股份有限公司 | A kind of quenching apparatus for pivoting support raceway without soft band |
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2018
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Cited By (8)
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CN108165712A (en) * | 2018-02-09 | 2018-06-15 | 恒进感应科技(十堰)股份有限公司 | A kind of equipment quenched for engineering machinery guide wheel, driving wheel |
CN108165712B (en) * | 2018-02-09 | 2024-01-23 | 恒进感应科技(十堰)股份有限公司 | Equipment for quenching guide wheels and driving wheels of engineering machinery |
CN109266823A (en) * | 2018-12-07 | 2019-01-25 | 中原工学院 | A kind of dedicated laser quenching frame of coal cutting pick |
CN109266823B (en) * | 2018-12-07 | 2019-12-27 | 中原工学院 | Special laser quenching frame for coal cutting pick |
CN109640425A (en) * | 2018-12-29 | 2019-04-16 | 无锡同轩科技有限公司 | Automate double end induction heating equipment |
CN109640425B (en) * | 2018-12-29 | 2021-03-19 | 无锡同轩科技有限公司 | Automatic double-end induction heating equipment |
CN110144449A (en) * | 2019-06-24 | 2019-08-20 | 恒进感应科技(十堰)股份有限公司 | A kind of quenching apparatus for pivoting support raceway without soft band |
CN110144449B (en) * | 2019-06-24 | 2024-01-23 | 恒进感应科技(十堰)股份有限公司 | Quenching equipment for slewing bearing roller path without soft belt |
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