CN202246749U - Five-meter gantry type multifunctional induction automatic quenching machine tool - Google Patents
Five-meter gantry type multifunctional induction automatic quenching machine tool Download PDFInfo
- Publication number
- CN202246749U CN202246749U CN2011203326461U CN201120332646U CN202246749U CN 202246749 U CN202246749 U CN 202246749U CN 2011203326461 U CN2011203326461 U CN 2011203326461U CN 201120332646 U CN201120332646 U CN 201120332646U CN 202246749 U CN202246749 U CN 202246749U
- Authority
- CN
- China
- Prior art keywords
- base
- servomotor
- quenching
- meters
- machine tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Heat Treatment Of Articles (AREA)
- General Induction Heating (AREA)
Abstract
The utility model provides a five-meter gantry type multifunctional induction automatic quenching machine tool for meeting the requirement for induction quenching of multiple varieties of parts on one machine tool to a greatest extent and improving labor productivity. The technical scheme disclosed by the utility model is as follows: the five-meter gantry type multifunctional induction automatic quenching machine tool comprises a base, a numerical control system and an electrical control cabinet, wherein a rotating main workbench which is driven by a servomotor and in the diameter of five meters is arranged at the middle part of the base, a gantry cross beam is fixedly arranged on support beams on the two outer sides of the base, and a left linear guide rail and a right linear guide rail are arranged on the gantry cross beam; a whole vertical working main sliding table performs guiding on the left linear guide rail and is driven by the servomotor and a ball screw pair, and a quenching and heating mechanism is mounted on the vertical working main sliding table; a baseplate performs the guiding on the right linear guide rail, a vertical motion small sliding table which is fixed on the baseplate is driven by the servomotor and the ball screw pair, and an upper finial part fixed on the vertical motion small sliding table is a pneumatic finial; and a lower finial part adopting a chuck and finial combination structure is correspondingly arranged on a small platform on the base.
Description
Technical field
It is 5 meters the multi-functional induction automatic quenching machine of planer-type bed that the utility model relates to the multi-functional induction automatic quenching machine of a kind of planer-type bed, especially swiveling table diameter.
Background technology
Development along with national heavy duty industrial; The manufacturing of all kinds of heavy duty equipments, maintenance load strengthen; Because the part of this type of mechanical means is generally all bigger, various in style and numerous parts all need be done induction heat treatment (as: guide rail of the rotating bearing used of wind-power electricity generation and engineering machinery, large-scale sprocket wheel, carrier bar, bogie wheel, BOGEY WHEEL, V-gear, a class, tooth bar, machine tool main body, mining machinery are with part, wheel and slewing parts, sleeve part etc.).For this reason, manufacturer must outfit can satisfy the general multifunctional customizations quenching apparatus that all kinds part induction heat is handled.
Summary of the invention
In order to meet the need of market; On a machine tool, satisfy the induction quenching of many kinds part most possibly; Only need change inductor block and power parameter is done the process requirements that suitable adjustment just can be satisfied part to the induction heat treatment of dissimilar parts; Raise labour productivity, guarantee quality product, to reduce production costs, the utility model proposes a kind of five meters multi-functional induction automatic quenching machine of planer-type beds.
The technical scheme of the utility model is: the five meters multi-functional induction automatic quenching machine of planer-type beds, comprise base, digital control system, electrical control cabinet, and it is characterized in that:
(1), the base middle part is provided with support platform; Be supported with the main worktable of rotation of 5 meters of diameters on the support platform; Rotate main worktable and connected and composed through 6 equidistributed web plates by outer ring, inner ring, web plate is provided with workpiece positioning clamping mechanism, rotates between main worktable and the support platform to be provided with dividing and positioning mechanism; Servomotor drives speed reduction unit, and speed reduction unit is in transmission connection through gear pair and the main worktable of rotation;
(2), two outsides of base have fixed supporting beam, are fixed with gantry crossbeam on the supporting beam, the planer-type crossbeam is provided with left and right line slideway;
(3), vertically the main slide unit integral body of working leads on left line slideway, drives through servomotor, ball wire bar pair, and the quenching heating arrangements is installed on the main slide unit of vertical work;
(4), a base plate leads on right line slideway; Be fixed with the little slide unit of vertical movement on the base plate; The little slide unit of vertical movement drives through servomotor, ball wire bar pair, and last top parts are that pneumatic top, last top parts are fixed on the little slide unit of vertical movement; Top parts are installed on the chain-wales on the base down, and following top parts adopt chuck and top integrated structure, are driven by motor, pendulum pin type speed reduction unit, odontoid belt;
(5), the power supply of quenching heating arrangements is IGBT ultrasonic frequency transistor power supply, be installed in the electrical control cabinet.
Air-cooled water circulation system, coordinated operation connect soft guide rail, belong to utility appliance.
Beneficial effect: the utility model is to the induction heat treatment of dissimilar parts; Only need to change inductor block and power parameter is done the process requirements that suitable adjustment just can be satisfied part, improved labour productivity, guaranteed quality product, reduced production cost.The utility model is mainly used in the heavy equipment manufacturing and the many kinds of short run need all kinds of heavy partss of induction heating production to quench, and can satisfy wind-powered electricity generation and the engineering machinery induction quenching with inside/outside raceway, inside/outside straight-tooth and the spiral tooth of rotating bearing; The continuous sweep of axial workpiece cylindrical, fractional scanning and local induction quenching; The part that mining machinery needs induction heating with profile of tooth and other position of herringbone tooth axle and V-gear; Engineering machinery is with the profile of tooth of drive sprocket, and guide wheel/bogie wheel/BOGEY WHEEL and locomotive quench with the cylindrical or the interior circular scan of wheel body; All kinds of machining tool guide rails and rectangle line slideway induction quenching; The induction quenching of tooth bar induction quenching, engineering machinery chain rail joint and carrier bar etc.
Description of drawings
Fig. 1 is the front view of the utility model.
Fig. 2 is the vertical view of the utility model.
Fig. 3 is the left view of the utility model.
Embodiment
Like Fig. 1,2, shown in 3, it is following to further describe the utility model:
The five meters multi-functional induction automatic quenching machine of planer-type beds comprise base 1, digital control system (not showing among the figure), electrical control cabinet (not showing among the figure),
(1), base 1 middle part is provided with support platform 17; Be supported with the main worktable 15 of rotation of 5 meters of diameters on the support platform 17; Rotate main worktable 15 and connected and composed through 6 equidistributed web plates 19 by outer ring 18, inner ring 20, web plate 19 is provided with workpiece positioning clamping mechanism, rotates between main worktable 15 and the support platform 17 to be provided with dividing and positioning mechanism; Servomotor 16 drives speed reduction unit, and speed reduction unit is in transmission connection through gear pair and the main worktable of rotation;
(2), two outsides of base have fixed supporting beam 11, are fixed with gantry crossbeam 5 on the supporting beam, planer-type crossbeam 5 is provided with left and right line slideway;
(3) main slide unit 4 integral body of vertically working lead on left line slideway, drive through servomotor 3, ball wire bar pair 21, and quenching heating arrangements 2 is installed on the main slide unit of vertical work;
(4), a base plate 7 leads on right line slideway; Be fixed with the little slide unit 8 of vertical movement on the base plate 7; The little slide unit 8 of vertical movement drives through servomotor, ball wire bar pair, and last top parts 10 are that pneumatic top, last top parts 10 are fixed on the little slide unit of vertical movement; Top parts 14 are installed on the chain-wales 13 on the base down, and following top parts 14 adopt chuck and top integrated structure, are driven by motor 12, pendulum pin type speed reduction unit, odontoid belt.
The power supply of quenching heating arrangements is an IGBT ultrasonic frequency transistor power supply, is installed in the electrical control cabinet.
The numerical control electrical system adopts siemens 802D digital control system.
Above-mentioned, the load component of quenching heating arrangements 2, becoming one of induction hardening transformer.
Claims (3)
1. the five meters multi-functional induction automatic quenching machine of planer-type beds comprise base, digital control system, electrical control cabinet, it is characterized in that:
(1), the base middle part is provided with support platform; Be supported with the main worktable of rotation of 5 meters of diameters on the support platform; Rotate main worktable and connected and composed through 6 equidistributed web plates by outer ring, inner ring, web plate is provided with workpiece positioning clamping mechanism, rotates between main worktable and the support platform to be provided with dividing and positioning mechanism; Servomotor drives speed reduction unit, and speed reduction unit is in transmission connection through gear pair and the main worktable of rotation;
(2), two outsides of base have fixed supporting beam, are fixed with gantry crossbeam on the supporting beam, the planer-type crossbeam is provided with left and right line slideway;
(3), vertically the main slide unit integral body of working leads on left line slideway, drives through servomotor, ball wire bar pair, and the quenching heating arrangements is installed on the main slide unit of vertical work;
(4), a base plate leads on right line slideway; Be fixed with the little slide unit of vertical movement on the base plate; The little slide unit of vertical movement drives through servomotor, ball wire bar pair, and last top parts are that pneumatic top, last top parts are fixed on the little slide unit of vertical movement; Top parts are installed on the chain-wales on the base down, and following top parts adopt chuck and top integrated structure, are driven by motor, pendulum pin type speed reduction unit, odontoid belt;
(5), the power supply of quenching heating arrangements is IGBT ultrasonic frequency transistor power supply, be installed in the electrical control cabinet.
2. the five meters multi-functional induction automatic quenching machine of planer-type beds according to claim 1 is characterized in that: the load component of quenching heating arrangements, becoming one of induction hardening transformer.
3. the five meters multi-functional induction automatic quenching machine of planer-type beds according to claim 1 is characterized in that: digital control system adopts siemens 802D digital control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203326461U CN202246749U (en) | 2011-09-06 | 2011-09-06 | Five-meter gantry type multifunctional induction automatic quenching machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203326461U CN202246749U (en) | 2011-09-06 | 2011-09-06 | Five-meter gantry type multifunctional induction automatic quenching machine tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202246749U true CN202246749U (en) | 2012-05-30 |
Family
ID=46108020
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203326461U Expired - Fee Related CN202246749U (en) | 2011-09-06 | 2011-09-06 | Five-meter gantry type multifunctional induction automatic quenching machine tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202246749U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102816900A (en) * | 2012-08-03 | 2012-12-12 | 鞍钢重型机械有限责任公司 | Follow-up intermediate-frequency inductor |
| CN104593567A (en) * | 2015-03-01 | 2015-05-06 | 周玉翔 | Quenching head supporting type quenching frame |
| CN104862456A (en) * | 2014-02-25 | 2015-08-26 | 南通东方科技有限公司 | Gantry type three-dimensional numerical control plane quenching machining tool |
| CN108747384A (en) * | 2018-06-21 | 2018-11-06 | 三海洋重工有限公司 | Large-sized multifunction equipment and production line |
| CN109929980A (en) * | 2019-05-07 | 2019-06-25 | 杭州智钒激光科技有限公司 | Gear Laser Hardening machine |
| CN111041170A (en) * | 2019-12-03 | 2020-04-21 | 安徽绩溪徽山链传动有限公司 | Induction type full-automatic quenching device for chain plate surface treatment |
| CN113462860A (en) * | 2021-06-30 | 2021-10-01 | 郑州科创电子有限公司 | Quenching device for large gear ring |
-
2011
- 2011-09-06 CN CN2011203326461U patent/CN202246749U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102816900A (en) * | 2012-08-03 | 2012-12-12 | 鞍钢重型机械有限责任公司 | Follow-up intermediate-frequency inductor |
| CN104862456A (en) * | 2014-02-25 | 2015-08-26 | 南通东方科技有限公司 | Gantry type three-dimensional numerical control plane quenching machining tool |
| CN104593567A (en) * | 2015-03-01 | 2015-05-06 | 周玉翔 | Quenching head supporting type quenching frame |
| CN108747384A (en) * | 2018-06-21 | 2018-11-06 | 三海洋重工有限公司 | Large-sized multifunction equipment and production line |
| CN109929980A (en) * | 2019-05-07 | 2019-06-25 | 杭州智钒激光科技有限公司 | Gear Laser Hardening machine |
| CN111041170A (en) * | 2019-12-03 | 2020-04-21 | 安徽绩溪徽山链传动有限公司 | Induction type full-automatic quenching device for chain plate surface treatment |
| CN111041170B (en) * | 2019-12-03 | 2021-09-24 | 安徽绩溪徽山链传动有限公司 | Induction type full-automatic quenching device for chain plate surface treatment |
| CN113462860A (en) * | 2021-06-30 | 2021-10-01 | 郑州科创电子有限公司 | Quenching device for large gear ring |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202246749U (en) | Five-meter gantry type multifunctional induction automatic quenching machine tool | |
| CN108165712B (en) | Equipment for quenching guide wheels and driving wheels of engineering machinery | |
| CN201501909U (en) | Vertical quenching machine tool | |
| CN106624512A (en) | Multi-station automatic welder | |
| CN202640092U (en) | Automatic circular plate stone grinding machine | |
| CN204770859U (en) | Processingequipment in sealed annular groove of major diameter work piece | |
| CN207632845U (en) | A kind of chuck Equipment for Heating Processing | |
| CN104627673A (en) | Station switching device of plate workpiece | |
| CN104440221A (en) | Workpiece fixing and rotating device | |
| CN106944747A (en) | Work transfer device and the toolroom machine with work transfer device | |
| CN204416563U (en) | A kind of station conversion device of sheet material workpiece | |
| CN101844285A (en) | Multipoint automatic spot-welding device | |
| CN204221479U (en) | A kind of automatic Tool Changer for Machine Center | |
| CN206241528U (en) | A kind of rotatable jig | |
| CN207793340U (en) | A kind of equipment quenched for engineering machinery guide wheel, driving wheel | |
| CN203110058U (en) | Engraving machine integrating turning, milling and engraving | |
| CN207171175U (en) | Automatic submerged arc welding equipment | |
| CN207464415U (en) | The shifting function frame of automatic submerged arc welding equipment | |
| CN203696014U (en) | Chord-specific drilling machine | |
| CN101862880A (en) | Main chord member joint robot welding system | |
| CN202322920U (en) | Track driving wheel tooth profile double-station induction automatic quenching machining tool | |
| CN204221487U (en) | A kind of vertical machining device | |
| CN111545944B (en) | Double-sided welding fixture for high-voltage motor stator | |
| CN204868118U (en) | Carpenter's machine with novel guide rail | |
| CN201074240Y (en) | Roller dual-frequency quenching apparatus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20130906 |