CN207770543U - A kind of Bending Mould and the automation bending equipment comprising it - Google Patents
A kind of Bending Mould and the automation bending equipment comprising it Download PDFInfo
- Publication number
- CN207770543U CN207770543U CN201820057937.6U CN201820057937U CN207770543U CN 207770543 U CN207770543 U CN 207770543U CN 201820057937 U CN201820057937 U CN 201820057937U CN 207770543 U CN207770543 U CN 207770543U
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- Prior art keywords
- bending
- plate
- mould
- flap
- template
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Abstract
The utility model discloses a kind of Bending Mould, including template and the bending backup plate that is flexibly connected with template;The template includes cope plate and lower template, Bending Mould further includes Bending punch, the bending opening of bending aluminum alloy frame is arranged close to side edge for cope plate lower end, bending backup plate is equipped with two pieces, it is arranged in bending opening, through-hole for being inserted into guide post is set on bending backup plate, and the thickness of bending backup plate is equal to the height of bending opening;Setting is through the kidney-shaped guide rail of cope plate on cope plate, and the length of guide post is more than the height of backup plate, and kidney-shaped guide rail is for guide post in kidney-shaped gliding in tracks;Also disclose a kind of automation bending equipment.There is no extra material after the utility model bending, surface does not have to processing, and mold design is ingenious, and when bending is oriented to accurate;Automation bending equipment realizes that automation successively bends four angles, mitigates labor intensity, greatly improves working efficiency and reduces the error that manual operation is brought, yields is greatly improved.
Description
Technical field
The utility model is related to a kind of Bending Mould and include its bending equipment.
Background technology
Its four angles of the frame of electric appliance such as television set etc. need bending, and the bending mesh at another angle is changed to behind one angle of bending
Preceding is all to use manual type, and the degree of automation is low, and labor intensity is big, and working efficiency is low and manual operation can bring mistake
Accidentally, cause yields low.And current bending method often subsequently also needs to be surface-treated, because of bending part after bending
Surface has extra material.Application publication number is the patent of CN 106807808A:Television frame apparatus for bending, including bottom
One edge of plate, the bottom plate is fixed with fixed foldable component, and the other three edge of bottom plate is movably set with respectively
Movable foldable component, bottom plate fore-telling are provided with cross slide way and longitudinal rail, cross slide way and longitudinal rail is huge is respectively arranged with cunning
Plate, described two movable foldable components are separately positioned on slide plate, the knot of the component of the fixed foldable component and activity bending
Structure is identical, includes the spill spin block of fixed block and activity setting, replaceable replacement block, the front end of replacement block are provided in fixed block
For arc chord angle, spill spin block is provided with convex block on spill spin block using the center of circle of arc chord angle as the point of rotation, can be suitably used for different frames
The bending of the R angle squares cun of size and bending part, applicability greatly improve, and have saved cost.But the surface of bending part after its bending
Extra material is had, needs subsequently to be surface-treated.
Utility model content
The purpose of this utility model is that overcoming defect existing in the prior art, a kind of Bending Mould is provided, after bending
There is no an extra material, surface does not have to processing, and when bending is oriented to accurate;The utility model also provides automation bending equipment, real
Now automation successively bends four angles, mitigates labor intensity, greatly improves working efficiency and reduces what manual operation was brought
Error, greatly improves yields.
To achieve the above object, the technical solution of the utility model is a kind of Bending Mould of design, including bending mould board and
With the Bending punch of bending mould board cooperation, the bending mould board includes cope plate and lower template, is set between cope plate and lower template
There is a lateral section to take the shape of the letter U the straight slot of opening, the slot bottom of straight slot is equipped with the V-arrangement bending slot for workpiece bending, V-arrangement bending slot and folding
The position of curved punch is corresponding, the cope plate side of straight slot be equipped with against plane, against plane on be connected with two pieces of foldings
The axis of curved backup plate, two pieces of bending backup plates overlaps, and the one end of two pieces of bending backup plates is opposite and close, and the one of two pieces of bending backup plates
End is hinged on the side of cope plate in straight slot by guide post respectively, is arranged for being inserted into being hinged for guide post on bending backup plate
Kidney-shaped guide rail is arranged on cope plate for hole, and guide post is matched with kidney-shaped guide rail and hinge hole respectively, and bending backup plate is logical
It is slide hinged with cope plate to cross guide post.Such setting mold design is ingenious, and action process is as follows:Channel steel shape aluminum alloy frame
(being initially a root long item) be transported to/or artificial put to bending opening through-hole is located at kidney-shaped guide rail, upper and lower mould
Plate is fastenedly connected by connector, is inserted vertically into guide post and bending backup plate is flexibly connected with cope plate;Then bending is driven
Punch acts inside extruding aluminium alloy frame (to be not necessarily to surface treatment after guarantee bending, in advance in the bending part of aluminum alloy frame
Open and clear mouth), due to the cooperation of guide post and kidney-shaped guide rail, the guiding process of bending is oriented to process compared to conventional bending
It is more accurate, it ensure that the precision after bending, substantially increase yields.Certainly, wait for that bending frame is not limited to aluminum alloy frame,
It can also be stainless steel frame.
Further technical solution is that a lateral section of workpiece is "U" shaped or " V " font;The thickness of bending backup plate is small
In the width of straight slot.Workpiece from the same side intercept section (such as workpiece is horizontally disposed, longitudinal section) be "U" shaped or
" V " font.
Further technical solution is that workpiece is channel steel shape.
Further technical solution is that workpiece is aluminium alloy, and the Bending punch includes one piece of nest plate, the thickness of nest plate
Degree is adapted with channel steel shape aluminum alloy frame notch.
Further technical solution is that cope plate is split structure with lower template;The nest plate includes being used for bending
The right-angle side of workpiece;The straight slot includes the cascaded surface being arranged in cope plate lower end.
Further technical solution is that cope plate and lower template are wholely set;The nest plate includes being used for bending workpieces
Right-angle side.
Further technical solution is to be equipped with workpiece positioning plate in the side of bending backup plate, workpiece positioning plate is equipped with work
Part locating slot.The setting of workpiece locating slot plays the role of blocking, limit aluminum alloy frame, ensures bending as required default
Track ensure that the precision of bending.
Further technical solution is that the shape of guide post is cylinder, and through-hole is circular hole.
A kind of Bending Mould, including template and the bending backup plate that is flexibly connected with template;The template includes in same
The left templates and right mould plate of horizontal plane, the template further include the pad master plate being arranged under left templates and right mould plate, pad pattern
The one side of plate is corresponding with left templates, right mould plate simultaneously, and the corresponding surface for padding master plate is more than both left templates and right mould plate
The sum of corresponding surface;The cascaded surface that left templates lower end is inserted into close to the side edge setting of right mould plate for workpiece, bending backup plate are hinged
It in right formwork sides, tightens and is leaned on the side of left templates positioned at right formwork sides, bending backup plate is located at right mould there are two setting
Plate both sides.Such wrap direction is different, by the complete bending in 90 ° of the left-right template of bending backup plate and cuboid, with use
Right angle punch makes the mode of each 45-degree-buckling of aluminum alloy frame different.
A kind of automation bending equipment comprising Bending Mould, bending equipment further include workbench, rotate and set on workbench
The Rotational Cylindrical of aluminum alloy frame is set, perforative circular hole up and down is set on workbench, and Rotational Cylindrical is by first servo motor drives
Rotation, Rotational Cylindrical and first servo motor are arranged in circular hole, and Rotational Cylindrical is cylindrical, and top surface size meets aluminium alloy side
Its four angle points are located on the circumference of its top surface of Rotational Cylindrical after four bendings of frame, and the cross sectional dimensions of Rotational Cylindrical meets along aluminium alloy
Two gap section of frame conveying direction is exactly a string of the circle of Rotational Cylindrical top surface;Perforative turn up and down is arranged on workbench
Plate holding hole, its center of flap holding hole are located at the line of left-right template adjacent side and the point of intersection of string, in flap holding hole
The flap being rotatably connected on mill floor is set, and flap is driven by the second servo motor and rotated, and flap is put with flap
Hole is adapted, and pad master plate is fixed on flap, and left templates and right mould plate are connected to by connector on pad master plate;Institute
It states and perforative flap slot up and down is set in Rotational Cylindrical, do not interfere flap when being rotated for Rotational Cylindrical;The bending equipment further includes
The hydraulic drive mechanism for driving bending backup plate, is fixed on flap;The bending equipment further includes two and is located at aluminium conjunction
Photoelectric sensor at golden-rimmed frame, transmitter and receiver are located at the surface and underface of aluminum alloy frame, two
Photoelectric sensor is located at the both sides of left templates, and photoelectric sensor is used to be placed exactly in light when the gap of aluminum alloy frame surface programming
It is connected when immediately below electric transducer, controller sends out instruction control bending backup plate action to complete bending after photoelectric sensor is connected
Work;Contact-making switch is arranged in the side of left templates, controls Rotational Cylindrical respectively for making controller send out instruction after bending and turns
Plate is rotated by preset angle.The sliding block for fixing aluminum alloy frame is arranged in sliding on workbench;The course of work is as follows:Pass through
Aluminum alloy frame is delivered to the bending openings of left templates by conveying device from the bottom up, and (definition of left templates is overlooked with workbench
That template of figure upper left side, then four direction determines up and down), when first gap of aluminum alloy frame reaches photoelectric transfer
When immediately below sensor, the receiver of photoelectric sensor is connect with transmitter due to not having blocking, and photoelectric sensor once connects
On, controller control is now placed in the bending at first angle of driving mechanism action completion of the bending backup plate of top, first angle
Bending to frame at 90 ° abuts in left templates, and the contact-making switch of side is triggered, then controller control Rotational Cylindrical and flap
After rotating to predeterminated position (angle of a default rotation), the driving mechanism action for being now placed in the bending backup plate of lower section is completed
The bending at second angle, the bending for being left two angles are similar with this process;Interfere flap, Rotational Cylindrical when to avoid Rotational Cylindrical from rotating
Perforative flap slot above and below upper setting, flap slot are similar to a part for an annular groove.
The advantages of the utility model and advantageous effect are:There is no extra material after the utility model bending, surface is not
With processing, mold design is ingenious, is oriented to when bending accurate;Automation bending equipment realizes that automation successively bends four angles, subtracts
Light labor intensity greatly improves working efficiency and reduces the error that manual operation is brought, greatly improves yields;Mold
Ingenious in design, due to the cooperation of guide post and kidney-shaped guide rail, the guiding process of bending was oriented to compared to conventional bending
Cheng Gengwei is accurate, ensure that the precision after bending, substantially increases yields.The setting of rectangular channel, which is played, on top plate blocks, limits
The effect of position aluminum alloy frame ensures the desired guiding trajectory of bending as required, ensure that the precision of bending.
Description of the drawings
Fig. 1 is that the decomposition diagram after a kind of removal of Bending Mould embodiment one guide post of the utility model is revolved with trunnion axis
Turn the schematic diagram after 180 °;
Fig. 2 is the status diagram after aluminum alloy frame is bent in Fig. 1;
Fig. 3 is the decomposition diagram of cope plate and guide post in the utility model embodiment one;
Fig. 4 is the enlarged diagram of dotted portion in Fig. 1;
Fig. 5 is the enlarged diagram of the right end portion of aluminum alloy frame in Fig. 1;
Fig. 6 is the schematic diagram of a bending backup plate in the utility model embodiment one;
Fig. 7 is the enlarged diagram of the right end portion of Fig. 6;
Fig. 8 is the birds-eye view of the utility model embodiment two;
Fig. 9 is the side view of template in the utility model embodiment two;
Figure 10 is the schematic diagram of Rotational Cylindrical in the utility model embodiment two;
Figure 11 is Figure 10 removal flaps slot, shows the schematic diagram of flap holding hole;
Figure 12 is the upward view that post part is rotated in Fig. 8;
Figure 13 is the upward view of Figure 11 transfer plate parts;
Figure 14 is that the utility model embodiment two starts the status diagram before first angle of bending;
Figure 15 is the status diagram after first angle of aluminum alloy frame is bent over;
Figure 16 is the status diagram started before second angle of bending aluminum alloy frame;
Figure 17 is the status diagram after second angle of aluminum alloy frame is bent over;
Figure 18 is the status diagram started before bending aluminum alloy frame third angle;
Figure 19 is the status diagram after aluminum alloy frame third angle is bent over;
Figure 20 is the status diagram started before the 4th angle of bending aluminum alloy frame;
Figure 21 is the status diagram after the 4th angle of aluminum alloy frame is bent over.
In figure:1, cope plate;2, lower template;3, Bending punch;4, aluminum alloy frame;5, bending is open;6, bending backup plate;
7, guide post;8, through-hole;9, kidney-shaped guide rail;10, cuboid block;11, top plate;12, rectangular channel;13, left templates;14, right
Template;15, master plate is padded;16, workbench;17, Rotational Cylindrical;18, first servo motor;19, flap holding hole;20, flap;
21, the second servo motor;22, flap slot;23, gap;24, contact-making switch.
Specific implementation mode
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is further described.Implement below
Example is only used for clearly illustrating the technical solution of the utility model, and the protection model of the utility model cannot be limited with this
It encloses.
Embodiment one:
As shown in Figures 1 to 7, the utility model is a kind of Bending Mould, including template and the folding that is flexibly connected with template
Curved backup plate 6;The template includes cope plate 1 and lower template 2, and Bending Mould further includes Bending punch 3, and 1 lower end of cope plate is close
The bending opening 5 of bending aluminum alloy frame 4 is arranged in side edge, and bending backup plate 6 is equipped with two pieces, and setting is at bending opening 5, bending
Through-hole 8 for being inserted into guide post 7 is set on backup plate 6, and the thickness of bending backup plate 6 is equal to the height of bending opening 5;Cope plate 1
Upper setting is through the kidney-shaped guide rail 9 of cope plate 1, and the length of guide post 7 is more than the height of backup plate, the use of kidney-shaped guide rail 9
In guide post 7 in kidney-shaped gliding in tracks.Bending punch 3 includes the nest plate of a rectangular shape, and the thickness of nest plate meets just
It can be inserted into channel steel shape aluminum alloy frame 4 well;The bending opening 5 includes the square being arranged in an indent of 1 lower end of cope plate
Shape is open and a v-shaped opening, and v-shaped opening is extended from the middle part of rectangular aperture along 3 direction of advance of Bending punch, rectangle
It is open highly consistent with v-shaped opening.Bending backup plate 6 includes one and is used for against the cuboid block for waiting for bending aluminum alloy frame 4
10 and one with 10 integrally formed top plate 11 of cuboid block, top plate 11 stretches out cuboid block 10, and the bottom setting of top plate 11 is used
The rectangular channel 12 of bending aluminum alloy frame 4 is waited in limition orientation.The shape of guide post 7 be square column or cylinder, through-hole 8 be square hole or
Circular hole.
Embodiment two:
It is with the difference of embodiment one, (for ease of shown in, flap slot and flap is not shown in Fig. 8 as shown in Fig. 8 to Figure 21
Holding hole;Flap holding hole is not shown in Figure 10), a kind of Bending Mould, including template and the bending backup plate that is flexibly connected with template
6;The template includes left templates 13 and right mould plate 14 in same level, and the template further includes being arranged in left templates 13
And the pad master plate 15 under right mould plate 14, the size of pad master plate 15 are more than the sum of the two of left templates 13 and right mould plate 14;It is left
13 lower end of template is used for the bending opening 5 of bending aluminum alloy frame 4 close to the side edge setting of right mould plate 14, and bending opening 5 is in
With the cuboid notch for waiting for that bending aluminum alloy frame 4 is adapted to, bending backup plate 6 is hinged on 14 side of right mould plate, is located at right mould plate
14 sides tighten on the side of left templates 13, there are two bending backup plate 6 is set, are located at 14 both sides of right mould plate.
Include the automation bending equipment of Bending Mould, bending equipment further includes workbench 16, rotates and sets on workbench 16
The Rotational Cylindrical 17 of aluminum alloy frame 4 is set, Rotational Cylindrical 17 rotates by first servo motor 18 drives, and Rotational Cylindrical 17 is disk
Shape, its four angle points are located on the circumference of 17 its disk of Rotational Cylindrical after size meets 4 four bendings of aluminum alloy frame;Workbench
Perforative flap holding hole 19 up and down is set on 16, its center of flap holding hole 19 is located at the line of 14 adjacent side of left-right template
With the point of intersection of 4 axis of aluminum alloy frame, the interior setting of flap holding hole 19 is rotatably connected on the flap 20 on mill floor, flap
20 are driven by the second servo motor 21 and rotated, and the size of flap 20 is less than the size of flap holding hole 19, pad master plate 15
It is fixed on flap 20, left templates 13 and right mould plate 14 are connected to by connector on pad master plate 15;The Rotational Cylindrical
Perforative flap slot 22 up and down is set on 17, does not interfere flap 20 when being rotated for Rotational Cylindrical 17;The bending equipment further includes
The hydraulic drive mechanism of bending backup plate 6 is driven, is arranged on flap 20;The bending equipment further includes two and is located at aluminium alloy
Photoelectric sensor at frame 4, transmitter and receiver are located at the surface and underface of aluminum alloy frame 4, two
Photoelectric sensor is located at the both sides of left templates 13, and photoelectric sensor is used to work as the gap 23 of 4 surface programming of aluminum alloy frame just
Connected when immediately below the photoelectric sensor, after photoelectric sensor is connected controller send out instruction control bending backup plate 6 act with
Complete the work of bending;Contact-making switch 24 is arranged in the side of left templates 13, is controlled respectively for making controller send out instruction after bending
Rotational Cylindrical 17 processed and flap 20 are rotated by preset angle.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without deviating from the technical principle of the utility model, several improvements and modifications can also be made, these change
The scope of protection of the utility model is also should be regarded as into retouching.
Claims (10)
1. a kind of Bending Mould, which is characterized in that the Bending punch including bending mould board and with bending mould board cooperation, the bending
Template includes cope plate and lower template, and a lateral section is equipped between cope plate and lower template and is taken the shape of the letter U the straight slot of opening, the slot of straight slot
Bottom is equipped with the V-arrangement bending slot for workpiece bending, and V-arrangement bending slot is corresponding with the position of Bending punch, in the cope plate of straight slot
Side is equipped with against plane, against plane on be connected with two pieces of bending backup plates, the axis of two pieces of bending backup plates overlaps, two pieces
The one end of bending backup plate is opposite and close, and the one end of two pieces of bending backup plates is hinged on upper mold in straight slot by guide post respectively
The hinge hole for being inserted into guide post is arranged on bending backup plate, kidney-shaped guide rail, guide post is arranged on cope plate for the side of plate
It is matched respectively with kidney-shaped guide rail and hinge hole, bending backup plate is slide hinged with cope plate by guide post.
2. a kind of Bending Mould as described in claim 1, which is characterized in that a lateral section of the workpiece be "U" shaped or
" V " font;The thickness of bending backup plate is less than the width of straight slot.
3. a kind of Bending Mould as claimed in claim 2, which is characterized in that the workpiece is channel steel shape.
4. a kind of Bending Mould as claimed in claim 3, which is characterized in that the workpiece is aluminium alloy, the Bending punch
Including one piece of nest plate, the thickness of nest plate is adapted with channel steel shape aluminum alloy frame notch.
5. a kind of Bending Mould as claimed in claim 4, which is characterized in that the cope plate is split type knot with lower template
Structure;The nest plate includes the right-angle side for bending workpieces;The straight slot includes the cascaded surface being arranged in cope plate lower end.
6. a kind of Bending Mould as claimed in claim 4, which is characterized in that the cope plate and lower template are wholely set;Institute
It includes the right-angle side for bending workpieces to state nest plate.
7. such as a kind of Bending Mould described in claim 5 or 6, which is characterized in that be equipped with work in the side of the bending backup plate
Part positioning plate, workpiece positioning plate are equipped with workpiece locating slot.
8. a kind of Bending Mould as claimed in claim 7, which is characterized in that the shape of the guide post is cylinder, and through-hole is
Circular hole.
9. a kind of Bending Mould, which is characterized in that the bending backup plate being flexibly connected including template and with template;The template includes
Left templates in same level and right mould plate, the template further include the pad pattern being arranged under left templates and right mould plate
Plate, the one side for padding master plate is corresponding with left templates, right mould plate simultaneously, and the corresponding surface for padding master plate is more than left templates and right mould
The sum of corresponding surface of both plates;The cascaded surface that left templates lower end is inserted into close to the side edge setting of right mould plate for workpiece, bending
Backup plate is hinged on right formwork sides, is tightened on the side of left templates positioned at right formwork sides, there are two bending backup plate is set, respectively
Positioned at right mould plate both sides.
10. a kind of automation bending equipment including Bending Mould as claimed in claim 9, which is characterized in that bending equipment is also
Including workbench, the Rotational Cylindrical of setting aluminum alloy frame is rotated on workbench, perforative circular hole up and down, rotation are set on workbench
Column is driven by first servo motor and rotated, and Rotational Cylindrical and first servo motor are arranged in circular hole, and Rotational Cylindrical is cylinder
Shape, its four angle points are located on the circumference of its top surface of Rotational Cylindrical after top surface size meets four bendings of aluminum alloy frame, rotation
The cross sectional dimensions of column meets one of the circle that Rotational Cylindrical top surface is exactly along aluminum alloy frame conveying direction two gap section
String;Perforative flap holding hole up and down is set on workbench, its center of flap holding hole is located at the company of left-right template adjacent side
The point of intersection of line and string, the interior setting of flap holding hole are rotatably connected on the flap on mill floor, and flap passes through the second servo electricity
Machine drives and rotates, and flap is adapted with flap holding hole, and pad master plate is fixed on flap, and left templates and right mould plate are logical
Connector is crossed to be connected on pad master plate;Perforative flap slot up and down is set in the Rotational Cylindrical, when for Rotational Cylindrical rotation not
Interfere flap;The bending equipment further includes the hydraulic drive mechanism for driving bending backup plate, is fixed on flap;It is described
Bending equipment further includes two photoelectric sensors being located at aluminum alloy frame, and transmitter and receiver are located at aluminium alloy
The surface and underface of frame, two photoelectric sensors are located at the both sides of left templates, and photoelectric sensor is used to work as aluminium alloy side
The gap of frame surface programming is connected when being placed exactly in immediately below photoelectric sensor, and controller sends out instruction after photoelectric sensor is connected
The action of bending backup plate is controlled to complete the work of bending;Contact-making switch is arranged in the side of left templates, for making controller after bending
Sending out instruction, control Rotational Cylindrical and flap are rotated by preset angle respectively.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820057937.6U CN207770543U (en) | 2018-01-15 | 2018-01-15 | A kind of Bending Mould and the automation bending equipment comprising it |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820057937.6U CN207770543U (en) | 2018-01-15 | 2018-01-15 | A kind of Bending Mould and the automation bending equipment comprising it |
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Publication Number | Publication Date |
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CN207770543U true CN207770543U (en) | 2018-08-28 |
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ID=63212534
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CN201820057937.6U Expired - Fee Related CN207770543U (en) | 2018-01-15 | 2018-01-15 | A kind of Bending Mould and the automation bending equipment comprising it |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108453157A (en) * | 2018-01-15 | 2018-08-28 | 江阴协圣精密科技有限公司 | A kind of Bending Mould and the automation bending equipment comprising it |
CN113732128A (en) * | 2021-08-26 | 2021-12-03 | 珠海富士智能股份有限公司 | Seamless bending device and bending method |
-
2018
- 2018-01-15 CN CN201820057937.6U patent/CN207770543U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108453157A (en) * | 2018-01-15 | 2018-08-28 | 江阴协圣精密科技有限公司 | A kind of Bending Mould and the automation bending equipment comprising it |
CN113732128A (en) * | 2021-08-26 | 2021-12-03 | 珠海富士智能股份有限公司 | Seamless bending device and bending method |
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GR01 | Patent grant | ||
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180828 Termination date: 20190115 |
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CF01 | Termination of patent right due to non-payment of annual fee |